Material receiving device for ice cream box detection

By designing an automated feed collection device for ice cream box detection, the problem of traditional manual feed collection efficiency is solved, and efficient automation of ice cream box detection is achieved.

CN222999203UActive Publication Date: 2025-06-20NANJING BEILI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422077539.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-20
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The manual collection method on the traditional ice cream box detection line is inefficient and labor-intensive, resulting in a reduced efficiency of ice cream box detection.

Method used

A feed collection device for ice cream box detection is designed, including a workbench, a visual detector, a conveying mechanism and a feed collection mechanism. A visual detector is used to detect the appearance of an ice cream box, a conveying mechanism is used to convey the ice cream box, and a feeding mechanism includes a collection assembly and a palletizing assembly for automatically collecting and palletizing the ice cream box.

Benefits of technology

Through automated inspection and material collection processes, the labor amount of manual operation is reduced, the inspection efficiency of ice cream boxes is improved, and the compliance of production standards is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a material receiving device for ice cream box detection, and relates to the field of material receiving equipment for ice cream box detection, the material receiving device comprises a workbench, a visual detector is installed on the top of the workbench, the visual detector is used for providing visual detection, a conveying mechanism is installed on the surface of the workbench, and the conveying mechanism is used for conveying ice cream boxes. The conveying mechanism comprises a conveying assembly and a driving assembly, the conveying mechanism is used for conveying ice cream boxes, and a material collecting mechanism is installed at one end of the workbench; according to the ice cream box detection device, by arranging the workbench, the visual detector and the conveying mechanism, the effect of detecting the ice cream boxes is achieved, by arranging the material collecting mechanism, the effect of collecting the detected ice cream boxes is achieved, and the collecting assembly is used for collecting the ice cream boxes; and the collected ice cream boxes can be stacked through the stacking assembly, so that the labor amount of manual operation can be reduced, and the detection efficiency of the ice cream boxes is effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the field of receiving devices for ice cream box detection, and specifically relates to a receiving device for ice cream box detection. Background Art

[0002] The visual inspection of ice cream boxes refers to the process of performing quality inspection on the appearance of ice cream boxes through visual technology. Through this inspection method, the appearance quality of ice cream boxes is evaluated to ensure that each ice cream box meets the processing standards. Visual inspection can improve production efficiency and product quality, and reduce errors caused by human factors.

[0003] On the ice cream box detection line, it is necessary to collect the detected ice cream boxes for subsequent use. The traditional receiving method is to manually pick up the ice cream boxes from the production line and then stack and pack them one by one. Manual receiving not only has low efficiency but also a large workload, thus reducing the detection efficiency of ice cream boxes.

[0004] In summary, the utility model provides a receiving device for ice cream box detection to solve the above problems. Content of the Utility Model

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] A receiving device for ice cream box detection includes a workbench. A visual detector is installed on the top of the workbench, and the visual detector is used to provide visual detection. A conveying mechanism is installed on the surface of the workbench. The conveying mechanism includes a conveying component and a driving component, and the conveying mechanism is used to convey ice cream boxes. A receiving mechanism is installed at one end of the workbench. The receiving mechanism includes a collecting component and a stacking component. The collecting component includes a bracket, a collecting plate, a baffle, a first cylinder, a through groove and a slider. The collecting plate is located inside the bracket. The baffle is installed on the surface of the collecting plate. The first cylinder is installed on the surface of the bracket. The stacking component includes an installation box, a second cylinder, a pressing plate, a gear, a rack and a transmission rod. The installation box is fixedly connected to the bracket. The gear, the rack and the transmission rod are all installed inside the installation box. The second cylinder is fixedly connected to the installation box.

[0007] Further, in the utility model, the slider is opened on the surface of the bracket. One end of the through groove is fixedly connected to the collecting plate, and the other end of the through groove penetrates through the slider. The first cylinder is fixedly connected to the bracket, and the output end of the first cylinder is fixedly connected to the through groove.

[0008] Further, in the present utility model, the output end of the second cylinder penetrates into the inner cavity of the mounting box and is fixedly connected to the rack. One end of the transmission rod is fixedly connected to the gear, and the other end of the transmission rod is movably connected to the inner wall of the mounting box through a bearing. The gear meshes with the rack. One end of the pressing plate is fixedly connected to the transmission rod, and the other end of the pressing plate penetrates to the outside of the mounting box.

[0009] Further, in the present utility model, the conveying assembly includes a conveyor belt, a driving roller, a driven roller and a supporting roller. The driving roller, the driven roller and the supporting roller are all movably connected to the inner wall of the workbench through bearings. The driving roller and the driven roller are respectively installed at both ends of the inner cavity of the workbench, and the supporting roller is installed between the driven roller and the driving roller. The conveyor belt is sleeved on the surfaces of the driving roller, the driven roller and the supporting roller.

[0010] Further, in the present utility model, the driving assembly includes a protective cover, a servo motor, a first sprocket, a second sprocket and a connecting rod. The first sprocket, the second sprocket and the connecting rod are all installed in the inner cavity of the protective cover. The protective cover is fixedly connected to the workbench, and the servo motor is fixed on the surface of the protective cover.

[0011] Further, in the present utility model, the output shaft of the servo motor penetrates into the inner cavity of the protective cover and is in transmission connection with the first sprocket. The first sprocket and the second sprocket are in transmission connection through a chain. The second sprocket is movably connected to the inner wall of the protective cover through a bearing. One end of the connecting rod is fixedly connected to the second sprocket, and the other end of the connecting rod penetrates into the inner cavity of the workbench and is in transmission connection with the driving roller.

[0012] Beneficial effects: The present utility model has the following beneficial effects:

[0013] By providing the workbench, the vision detector and the conveying mechanism, the present utility model can detect the ice cream boxes. The cooperation of the conveying assembly and the driving assembly can convey the ice cream boxes, thereby reducing manual operation. The vision detector can detect the appearance of the ice cream boxes, so as to judge whether the ice cream boxes meet the production standards. By providing the receiving mechanism, the present utility model can collect the detected ice cream boxes. The collecting assembly is used to collect the ice cream boxes, and the stacking assembly can stack the collected ice cream boxes, thereby reducing the labor intensity of manual work and effectively improving the detection efficiency of the ice cream boxes. Description of the drawings

[0014] Figure 1 is the front view structural schematic diagram of the present utility model;

[0015] Figure 2 is the connection state structural schematic diagram of the collecting assembly of the present utility model;

[0016] Figure 3 is a schematic structural diagram of the separation state of the palletizing component of the present utility model;

[0017] Figure 4 is a schematic structural diagram of the separation state of the conveying component and the driving component of the present utility model.

[0018] In the figure:

[0019] 1. Workbench; 2. Vision detector; 3. Conveying mechanism; 31. Conveying component; 311. Conveyor belt; 312. Driving roller; 313. Driven roller; 314. Support roller; 32. Driving component; 321. Protective cover; 322. Servo motor; 323. First sprocket; 324. Second sprocket; 325. Connecting rod; 4. Material receiving mechanism; 41. Collection component; 411. Bracket; 412. Collection plate; 413. Baffle; 414. First cylinder; 415. Through groove; 416. Slide block; 42. Palletizing component; 421. Installation box; 422. Second cylinder; 423. Pressing plate; 424. Gear; 425. Rack; 426. Transmission rod. Specific embodiments

[0020] In order to better understand the technical content of the present utility model, specific embodiments are hereby given and described in conjunction with the accompanying drawings as follows. In this disclosure, aspects of the present utility model are described with reference to the drawings, and many illustrative embodiments are shown in the drawings. The embodiments of this disclosure do not necessarily define all aspects of the present utility model. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in the present utility model are not limited to any implementation manner. Additionally, some aspects of the present utility model can be used alone, or in any suitable combination with other aspects disclosed in the present utility model.

[0021] Embodiment 1

[0022] As Figures 1-4As shown in the figure, this is the first embodiment of the present utility model. This embodiment provides a material receiving device for ice cream box detection, including a workbench 1. A vision detector 2 is installed on the top of the workbench 1, and the vision detector 2 is used to provide visual detection. A conveying mechanism 3 is installed on the surface of the workbench 1. The conveying mechanism 3 includes a conveying component 31 and a driving component 32, and the conveying mechanism 3 is used to convey ice cream boxes. A material receiving mechanism 4 is installed at one end of the workbench 1. The material receiving mechanism 4 includes a collecting component 41 and a palletizing component 42. The collecting component 41 includes a bracket 411, a collecting plate 412, a baffle 413, a first cylinder 414, a through groove 415 and a slider 416. The collecting plate 412 is located inside the bracket 411, the baffle 413 is installed on the surface of the collecting plate 412, and the first cylinder 414 is installed on the surface of the bracket 411. The palletizing component 42 includes an installation box 421, a second cylinder 422, a pressing plate 423, a gear 424, a rack 425 and a transmission rod 426. The installation box 421 is fixedly connected to the bracket 411, and the gear 424, the rack 425 and the transmission rod 426 are all installed inside the installation box 421. The second cylinder 422 is fixedly connected to the installation box 421.

[0023] As Figures 1-4 shown, the cooperation of the conveying component 31 and the driving component 32 can convey the ice cream boxes. First, the ice cream boxes are conveyed to the bottom of the vision detector 2, and the appearance of the ice cream boxes is detected by the vision detector 2, so as to judge whether the ice cream boxes meet the production standards. A manipulator can be installed on the surface of the workbench 1 to remove defective products. The qualified ice cream boxes are conveyed again through the conveying mechanism 3 and fall on the surface of the collecting plate 412. The baffle 413 is installed on the surface of the collecting plate 412 by bolts. The bolt connection can facilitate disassembly and at the same time facilitate adjustment of the installation position to position and block ice cream boxes of different sizes to prevent the ice cream boxes from shifting when falling. Each time an ice cream box falls, the output end of the first cylinder 414 extends to push the through groove 415 downward, so that the through groove 415 drives the collecting plate 412 to move downward, thereby increasing the material receiving position. The output end of the second cylinder 422 contracts to drive the rack 425 to move. When the rack 425 moves, it drives the gear 424 to rotate. When the gear 424 rotates, it drives the pressing plate 423 to flip downward through the transmission rod 426, so that the pressing plate 423 can press the stacked ice cream boxes, thereby enabling the collecting component 41 to collect more ice cream boxes. Through the cooperation of the collecting component 41 and the palletizing component 42, the labor intensity of manual operation can be effectively reduced, thereby improving the detection efficiency of ice cream boxes.

[0024] Embodiment 2

[0025] Referring Figures 1-3 to, this is the second embodiment of the present utility model. This embodiment is based on the previous embodiment.

[0026] In this embodiment, the slider 416 is formed on the surface of the bracket 411. One end of the through groove 415 is fixedly connected to the collecting plate 412, and the other end of the through groove 415 penetrates through the slider 416. The first cylinder 414 is fixedly connected to the bracket 411, and the output end of the first cylinder 414 is fixedly connected to the through groove 415.

[0027] The output end of the second cylinder 422 penetrates into the inner cavity of the installation box 421 and is fixedly connected to the rack 425. One end of the transmission rod 426 is fixedly connected to the gear 424, and the other end of the transmission rod 426 is movably connected to the inner wall of the installation box 421 through a bearing. The gear 424 meshes with the rack 425. One end of the pressing plate 423 is fixedly connected to the transmission rod 426, and the other end of the pressing plate 423 penetrates to the outside of the installation box 421.

[0028] As Figures 1-3 shown, the cooperation between the slider 416 and the through groove 415 can limit the movement track of the collecting plate 412. The collecting plate 412 is used to provide a collecting space for the ice cream boxes. The bracket 411 and the workbench 1 can be connected by bolts, which is convenient for disassembly and maintenance. When the ice cream boxes on the top of the collecting plate 412 are full, the output end of the first cylinder 414 contracts and drives the collecting plate 412 to move to the upper end of the inner cavity of the bracket 411 through the through groove 415, so as to facilitate the removal of the stacked ice cream boxes.

[0029] Embodiment 3

[0030] Referring to Figure 1 and 4 This is the third embodiment of the present utility model, and this embodiment is based on the first two embodiments.

[0031] In this embodiment, the conveying assembly 31 includes a conveyor belt 311, a driving roller 312, a driven roller 313 and a supporting roller 314. The driving roller 312, the driven roller 313 and the supporting roller 314 are all movably connected to the inner wall of the workbench 1 through bearings. The driving roller 312 and the driven roller 313 are respectively installed at both ends of the inner cavity of the workbench 1, and the supporting roller 314 is installed between the driven roller 313 and the driving roller 312. The conveyor belt 311 is sleeved on the surfaces of the driving roller 312, the driven roller 313 and the supporting roller 314.

[0032] The driving assembly 32 includes a protective cover 321, a servo motor 322, a first sprocket 323, a second sprocket 324 and a connecting rod 325. The first sprocket 323, the second sprocket 324 and the connecting rod 325 are all installed in the inner cavity of the protective cover 321. The protective cover 321 is fixedly connected to the workbench 1, and the servo motor 322 is fixed on the surface of the protective cover 321.

[0033] The output shaft of the servo motor 322 penetrates through to the inner cavity of the protective cover 321 and is drivingly connected to the first sprocket 323. The first sprocket 323 and the second sprocket 324 are drivingly connected by a chain. The second sprocket 324 is movably connected to the inner wall of the protective cover 321 through a bearing. One end of the connecting rod 325 is fixedly connected to the second sprocket 324, and the other end of the connecting rod 325 penetrates through to the inner cavity of the workbench 1 and is drivingly connected to the driving roller 312.

[0034] As Figure 1 and 4 shown, the conveyor belt 311 can provide protection for the first sprocket 323, the second sprocket 324 and the connecting rod 325 while also providing support for the servo motor 322. When the output shaft of the servo motor 322 rotates, it drives the first sprocket 323 to rotate. When the first sprocket 323 rotates, it drives the second sprocket 324 to rotate through the chain. When the second sprocket 324 rotates, it drives the driving roller 312 to rotate through the connecting rod 325. When the driving roller 312 rotates, it drives the driven roller 313 to rotate through the conveyor belt 311. The cooperation of the driving roller 312, the driven roller 313 and the conveyor belt 311 can perform the conveying operation on the ice cream box, and the supporting roller 314 can provide support and guidance for the conveyor belt 311.

[0035] During use, the output shaft of the servo motor 322 rotates to drive the first sprocket 323 to rotate. When the first sprocket 323 rotates, it drives the second sprocket 324 to rotate through a chain. When the second sprocket 324 rotates, it drives the driving roller 312 to rotate through the connecting rod 325. When the driving roller 312 rotates, it drives the driven roller 313 to rotate through the conveyor belt 311. The cooperation of the driving roller 312, the driven roller 313 and the conveyor belt 311 can perform the conveying operation on the ice cream boxes. First, the ice cream boxes are conveyed to the bottom of the vision detector 2, and the vision detector 2 detects the appearance of the ice cream boxes, so as to determine whether the ice cream boxes meet the production standards. A manipulator can be installed on the surface of the workbench 1 to remove defective products. The qualified ice cream boxes are conveyed again through the conveying mechanism 3 and fall on the surface of the collecting plate 412. The baffle 413 is installed on the surface of the collecting plate 412 by bolts. The bolt connection can facilitate disassembly and at the same time can conveniently adjust the installation position to position and block ice cream boxes of different sizes to prevent the ice cream boxes from shifting when falling. Each time an ice cream box falls, the output end of the first cylinder 414 extends to push the through groove 415 downward, and the through groove 415 drives the collecting plate 412 to move downward, so as to increase the receiving position. The output end of the second cylinder 422 contracts to drive the rack 425 to move. When the rack 425 moves, it drives the gear 424 to rotate. When the gear 424 rotates, it drives the pressing plate 423 to flip downward through the transmission rod 426, so that the pressing plate 423 can press the stacked ice cream boxes, so that the collecting assembly 41 can collect more ice cream boxes. Through the cooperation of the collecting assembly 41 and the palletizing assembly 42, the labor intensity of manual operation can be effectively reduced, thereby improving the detection efficiency of the ice cream boxes.

[0036] The standard parts used in this application document can all be purchased from the market, and can also be customized according to the descriptions in the specification and drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts and equipment all adopt conventional models in the prior art. The control method is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art, which belongs to the common general knowledge in this field. And this application document is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail in this application document.

[0037] Although the present utility model has been disclosed above with preferred embodiments, it is not intended to limit the present utility model. Those with ordinary knowledge in the technical field to which the present utility model belongs can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to what is defined by the claims.

Claims

1. A material receiving device for ice cream box inspection, comprising a workbench (1), characterized in that: A visual detector (2) is installed on the top of the workbench (1), and the visual detector (2) is used to provide visual detection. A conveying mechanism (3) is installed on the surface of the workbench (1), and the conveying mechanism (3) includes a conveying component (31) and a driving component (32). The conveying mechanism (3) is used to convey ice cream boxes. A material receiving mechanism (4) is installed at one end of the workbench (1), and the material receiving mechanism (4) includes a collecting component (41) and a stacking component (42). The collecting component (41) includes a bracket (411), a collecting plate (412), a baffle (413), a first cylinder (414), a through groove (415) and a slider (416). The collecting plate (412) is located in the inner cavity of the bracket (411); the baffle (413) is installed on the surface of the collecting plate (412); the first cylinder (414) is installed on the surface of the bracket (411); the stacking assembly (42) comprises a mounting box (421), a second cylinder (422), a pressure plate (423), a gear (424), a rack (425) and a transmission rod (426); the mounting box (421) is fixedly connected to the bracket (411); the gear (424), the rack (425) and the transmission rod (426) are all installed in the inner cavity of the mounting box (421); and the second cylinder (422) is fixedly connected to the mounting box (421).

2. The ice cream box detection receiving device according to claim 1, characterized in that: The slider (416) is provided on the surface of the bracket (411), one end of the through slot (415) is fixedly connected to the collecting plate (412), the other end of the through slot (415) passes through the slider (416), the first cylinder (414) is fixedly connected to the bracket (411), and the output end of the first cylinder (414) is fixedly connected to the through slot (415).

3. The ice cream box detection receiving device according to claim 1, characterized in that: The output end of the second cylinder (422) passes through the inner cavity of the installation box (421) and is fixedly connected to the rack (425); one end of the transmission rod (426) is fixedly connected to the gear (424); the other end of the transmission rod (426) is movably connected to the inner wall of the installation box (421) through a bearing; the gear (424) is meshed with the rack (425); one end of the pressure plate (423) is fixedly connected to the transmission rod (426); the other end of the pressure plate (423) passes through the outside of the installation box (421).

4. The ice cream box detection receiving device according to claim 1, characterized in that: The conveying assembly (31) comprises a conveying belt (311), a driving roller (312), a driven roller (313) and a supporting roller (314); the driving roller (312), the driven roller (313) and the supporting roller (314) are all movably connected to the inner wall of the workbench (1) through bearings; the driving roller (312) and the driven roller (313) are respectively installed at two ends of the inner cavity of the workbench (1); the supporting roller (314) is installed between the driven roller (313) and the driving roller (312); and the conveying belt (311) is sleeved on the surfaces of the driving roller (312), the driven roller (313) and the supporting roller (314).

5. The material receiving device for detecting ice cream boxes according to claim 1, characterized in that: The driving assembly (32) comprises a protective cover (321), a servo motor (322), a first sprocket (323), a second sprocket (324) and a connecting rod (325); the first sprocket (323), the second sprocket (324) and the connecting rod (325) are all installed in the inner cavity of the protective cover (321); the protective cover (321) is fixedly connected to the workbench (1); and the servo motor (322) is fixed to the surface of the protective cover (321).

6. The ice cream box detection receiving device according to claim 5, characterized in that: The output shaft of the servo motor (322) passes through the inner cavity of the protective cover (321) and is connected to the first sprocket (323) in driving connection; the first sprocket (323) and the second sprocket (324) are connected to each other through a chain transmission; the second sprocket (324) is movably connected to the inner wall of the protective cover (321) through a bearing; one end of the connecting rod (325) is fixedly connected to the second sprocket (324); the other end of the connecting rod (325) passes through the inner cavity of the workbench (1) and is connected to the driving roller (312) in driving connection.