Bubbling type cleaning device for capacitor

By designing a capacitor bubble cleaning device including a vibrating cleaning tank, a storage cleaning frame and a high-pressure liquid spraying system, the problem of dirt residue and inconvenience in the prior art is solved, and more efficient cleaning quality and convenient capacitor product removal are achieved.

CN222999243UActive Publication Date: 2025-06-20YIYANG SUN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421849298.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-06-20
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The existing capacitor bubble cleaning device is prone to leaving dirt when the cleaning liquid is discharged, and it is inconvenient to remove the finished capacitor product, which is prone to scratches caused by metal bubble tubes.

Method used

A capacitor bubbling cleaning device is designed, including a vibrating cleaning tank, storage cleaning frame, cleaning liquid storage box and water storage tank. The dirt is cleaned by high-pressure liquid spray flushing and vibration effects, and the storage cleaning frame can be lifted vertically by using the lifting cylinder to facilitate the removal of the finished capacitor product.

Benefits of technology

It improves the cleaning quality of the surface dirt on the finished capacitor, reduces dirt residue, and simplifies the removal process of the finished capacitor product, avoiding the risk of scratches.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222999243U_ABST
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Abstract

The utility model relates to the technical field of capacitor cleaning, in particular to a bubbling type cleaning device for capacitors, which comprises a cleaning tank, a fixed surface is arranged below the cleaning tank, a buffer damper is arranged on the fixed surface, a bubbling pipe is arranged in the cleaning tank, a mounting plate is arranged on the outer wall of the cleaning tank, and the mounting plate is arranged on the outer wall of the cleaning tank. A lifting air cylinder is arranged on the mounting plate, a lifting plate frame is arranged on a telescopic rod of the lifting air cylinder, a storage cleaning frame is arranged on the lifting plate frame, a liquid through hole is formed in the storage cleaning frame, a cleaning liquid storage tank and a water storage tank are arranged on the lifting plate frame, and a first liquid spraying plate and a second liquid spraying plate are arranged in the cleaning tank. And a liquid discharge pipe, a bubbler and a vibration motor are arranged at the lower end of the cleaning tank. And the cleaning quality of dirt on the surfaces of the packaged capacitor finished products is improved, and each packaged capacitor finished product can be conveniently taken out.
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Description

Technical Field

[0001] The utility model relates to the technical field of capacitor cleaning, in particular to a bubbling type capacitor cleaning device. Background Art

[0002] A capacitor is an electronic component for storing electric energy. After it is made into a finished product, there will be dirt on the surface of its encapsulation shell and generally needs to be cleaned. Since the capacitor with an encapsulation shell is waterproof itself, it can be directly cleaned.

[0003] Generally, a bubbling type cleaning device is used to comprehensively clean the finished encapsulated capacitor.

[0004] At present, for the existing bubbling type cleaning device for finished encapsulated capacitors, a cleaning tank is provided. The finished encapsulated capacitor is placed into the cleaning tank, and then an appropriate amount of cleaning liquid is heated in the cleaning tank. Then, a bubbler preset in the cleaning tank is started to generate a large number of bubbles in the cleaning liquid. The impact force generated when the bubbles burst can peel the dirt on the surface of the finished encapsulated capacitor into the cleaning liquid. Later, the cleaning liquid is discharged, and then the finished encapsulated capacitor is taken out and dried.

[0005] However, during the above operation, when discharging the cleaning liquid, there is still some dirt remaining on the surface of the finished encapsulated capacitor, which greatly reduces the cleaning quality of the dirt on the surface of the finished encapsulated capacitor. In addition, when taking out each finished encapsulated capacitor by hand from the cleaning tank, since the cleaning tank is relatively deep and the hand may touch the bubbling tube made of metal, causing scratches and bruises, it is very inconvenient.

[0006] The above problems are widespread and urgently need to be improved. Summary of the Utility Model

[0007] The purpose of the utility model is to solve the above-mentioned drawbacks in the prior art and propose a bubbling type capacitor cleaning device.

[0008] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0009] Design a bubbling type capacitor cleaning device, including a cleaning tank. A fixed surface is provided below the cleaning tank. A buffer damper is arranged on the fixed surface. A bubbling tube is arranged in the cleaning tank. An installation plate is arranged on the outer wall of the cleaning tank. A lifting cylinder is arranged on the installation plate. A lifting plate frame is arranged on the telescopic rod of the lifting cylinder. A storage and cleaning frame is arranged on the lifting plate frame. Liquid through holes are formed in the storage and cleaning frame. A cleaning liquid storage tank and a water storage tank are arranged on the lifting plate frame. A first liquid spraying plate and a second liquid spraying plate are arranged in the cleaning tank. A drain pipe, a bubbler and a vibration motor are arranged at the lower end of the cleaning tank.

[0010] Further, the bubbling tube is arranged at the bottom of the cleaning tank, and six bubbling tubes arranged horizontally are connected to a preset air delivery pipe on the bubbler.

[0011] Further, a first water pump is provided on the lifting plate frame. A first liquid pipe is connected to the first water pump. The first liquid pipe is connected to the inner cavity of the first liquid spraying plate. The first water pump is connected to the cleaning liquid storage tank through a preset connecting pipe.

[0012] Further, a second water pump is provided on the lifting plate frame. A second liquid pipe is connected to the second water pump. The second liquid pipe is connected to the inner cavity of the second liquid spraying plate. The second water pump is connected to the water storage tank through a preset connecting pipe.

[0013] Further, the whole of the object placing and cleaning frame is of a rectangular frame structure with an open upper end. The liquid passing holes are formed in the front and rear side walls and the bottom end surface of the object placing and cleaning frame.

[0014] Further, the mounting plate and the lifting cylinder are in a group, and there are two groups which are symmetric left and right. The top view cross section of the lifting plate frame is in a cross shape structure.

[0015] Further, four buffer dampers are symmetrically arranged. The buffer damper is composed of a damping sleeve and a sliding rod. The sliding rod is in damping sliding connection in the damping sleeve. The upper end of the sliding rod is fixedly arranged with the cleaning tank, and the damping sleeve is fixedly arranged with the fixed surface.

[0016] A capacitor bubbling type cleaning device proposed by the present utility model has the beneficial effects as follows:

[0017] 1. By arranging the vibrating cleaning tank, the object placing and cleaning frame with liquid passing holes, and the cleaning liquid storage tank and the water storage tank structures, when the cleaning liquid is discharged, then high-pressure liquid spraying and flushing are carried out on each encapsulated capacitor finished product in the object placing and cleaning frame with clean water. At the same time, the vibrating effect of vibrating up and down is carried out, so that each encapsulated capacitor finished product is vibrated up and down in the object placing and cleaning frame while being high-pressure liquid sprayed and flushed. The dirt remaining on the surface is finally flushed and discharged through the drain pipe, and the cleaning quality of the dirt on the surface of the encapsulated capacitor finished product is improved as a whole.

[0018] 2. By arranging the object placing and cleaning frame that can be vertically lifted, after the cleaning is completed, the object placing and cleaning frame in the cleaning tank can be lifted out, and then it is convenient to take out each encapsulated capacitor finished product. Description of the Drawings

[0019] Figure 1 is the first perspective three-dimensional view of the overall structure of the present utility model;

[0020] Figure 2 This is the second perspective three-dimensional view of the overall structure of the present utility model;

[0021] Figure 3 of the present utility model Figure 1 The top view sectional three-dimensional schematic diagram of the cleaning tank in;

[0022] Figure 4 This is the front view perspective schematic diagram of the overall structure of the present utility model;

[0023] Figure 5 of the present utility model Figure 4 The partial sectional view at Y therein.

[0024] In the figure: 1 cleaning tank; 10 bubbling tube; 11 drain pipe; 12 bubbler; 13 vibration motor; 2 fixed surface; 21 buffer damper; 22 damping sleeve; 23 sliding rod; 3 mounting plate; 31 lifting cylinder; 32 lifting plate frame; 4 storage cleaning frame; 41 liquid through hole; 5 cleaning liquid storage tank; 51 first water pump; 52 first liquid pipe; 53 first liquid spraying plate; 6 water storage tank; 61 second water pump; 62 second liquid pipe; 63 second liquid spraying plate. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0026] Referring to Figures 1-5 , a capacitor bubbling type cleaning device, including a cleaning tank 1, a fixed surface 2 is provided below the cleaning tank 1, a buffer damper 21 is arranged on the fixed surface 2, a bubbling tube 10 is arranged in the cleaning tank 1, a mounting plate 3 is arranged on the outer wall of the cleaning tank 1, a lifting cylinder 31 is arranged on the mounting plate 3, a lifting plate frame 32 is arranged on the telescopic rod of the lifting cylinder 31, a storage cleaning frame 4 is arranged on the lifting plate frame 32, a liquid through hole 41 is opened on the storage cleaning frame 4, a cleaning liquid storage tank 5 and a water storage tank 6 are arranged on the lifting plate frame 32, a first liquid spraying plate 53 and a second liquid spraying plate 63 are arranged in the cleaning tank 1, a drain pipe 11, a bubbler 12 and a vibration motor 13 are arranged at the lower end of the cleaning tank 1, and the vibration motor 13 belongs to the YZS series vibration motor.

[0027] A manual valve is preset on the drain pipe 11.

[0028] Specifically, the bubbling tube 10 is arranged at the bottom of the cleaning tank 1, the bubbling tube 10 is arranged in six horizontally arranged rows and is connected to the preset gas transmission pipe on the bubbler 12. The bubbler 12 and the bubbling tube 10 are a group, which is the prior art. Some existing structures are not drawn and marked, so there is no need to elaborate.

[0029] Furthermore, a first water pump 51 is provided on the lifting plate frame 32. A first liquid pipe 52 is connected to the first water pump 51. The first liquid pipe 52 is connected to the inner cavity of the first liquid spraying plate 53. The first water pump 51 is connected to the cleaning liquid storage tank 5 through a preset connecting pipe. The cleaning liquid storage tank 5 stores the preset cleaning liquid.

[0030] Furthermore, a second water pump 61 is provided on the lifting plate frame 32. A second liquid pipe 62 is connected to the second water pump 61. The second liquid pipe 62 is connected to the inner cavity of the second liquid spraying plate 63. The second water pump 61 is connected to the water storage tank 6 through a preset connecting pipe. The water storage tank 6 stores the preset clean water.

[0031] The first liquid spraying plate 53 and the second liquid spraying plate 63 have a hollow cavity structure inside. A plurality of small holes are opened at one end of both of them facing the object placing and cleaning frame 4. And both the first water pump 51 and the second water pump 61 are high-pressure pumps, achieving the effect of high-pressure liquid spraying and rinsing.

[0032] More specifically, the object placing and cleaning frame 4 is a rectangular frame structure as a whole and the upper end is open. The liquid through holes 41 are opened on the front and rear side walls and the bottom surface of the object placing and cleaning frame 4. The liquid through holes 41 can achieve the effect that the cleaning liquid flows into the object placing and cleaning frame 4 and performs bubbling cleaning, and at the same time can achieve the effect of high-pressure rinsing of the clean water and the later drainage effect. In addition, the encapsulated capacitor products will not leak out from the liquid through holes 41.

[0033] Generally speaking, the mounting plate 3 and the lifting cylinder 31 are a group, and there are two groups in total that are symmetric left and right. The top view cross-section of the lifting plate frame 32 is a cross-shaped structure. The two groups of lifting structures improve the lifting stability of the object placing and cleaning frame 4.

[0034] Finally, there are four symmetrically arranged buffer dampers 21. The buffer damper 21 is composed of a damping sleeve 22 and a sliding rod 23. The sliding rod 23 is slidably connected to the damping sleeve 22 in a damped manner. The upper end of the sliding rod 23 is fixedly arranged with the cleaning tank 1. The damping sleeve 22 is fixedly arranged with the fixed surface 2. And a damping coating and a buffer spring are preset on the inner cavity wall of the damping sleeve 22 to achieve the damping buffer effect.

[0035] Working mode: First, put a certain amount of finished encapsulated capacitors into the storage and cleaning frame 4, then start the lifting cylinder 31. Its telescopic rod retracts downward and drives the lifting plate frame 32 and the storage and cleaning frame 4 as a whole to move downward into the cleaning tank 1. Stop the lifting cylinder 31, and then start the first water pump 51 and the bubbler 12. The first water pump 51 will inject the cleaning liquid in the cleaning liquid storage tank 5 into the first liquid spraying plate 53 through the first liquid pipe 52, and through multiple preset liquid spraying holes on the first liquid spraying plate 53, perform high-pressure liquid spraying cleaning on the finished encapsulated capacitors in the storage and cleaning frame 4. At the same time, the bubbler 12 will draw external gas into each bubbling pipe 10, and the gas will be discharged from several small holes on the bubbling pipe 10 and mixed with the cleaning liquid to achieve a bubbling effect. The impact force generated when the bubbles burst can peel the surface dirt of the finished encapsulated capacitors into the cleaning liquid. After the cleaning is completed, open the drain pipe 11 to discharge the cleaning liquid containing dirt.

[0036] However, there is still some dirt remaining on the surface of the finished encapsulated capacitors. First, stop the first water pump 51 and the bubbler 12, then start the second water pump 61 and the vibration motor 13. The vibration motor 13 will drive the cleaning tank 1 and the storage and cleaning frame 4 as a whole to vibrate vertically. At the same time, the second water pump 61 will inject the clean water in the water storage tank 6 into the second liquid spraying plate 63 through the second liquid pipe 62, and through multiple preset liquid spraying holes on the second liquid spraying plate 63, perform high-pressure liquid spraying rinsing on the finished encapsulated capacitors in the storage and cleaning frame 4, which can wash away the dirt remaining on the surface of the finished encapsulated capacitors and mix it with the water, and finally discharge it through the drain pipe 11.

[0037] The above operations as a whole improve the cleaning quality of the surface dirt of the finished encapsulated capacitors.

[0038] In addition, after the cleaning is completed, lift the storage and cleaning frame 4 upward by the lifting cylinder 31 to reset it, and then it is convenient to take out each finished encapsulated capacitor.

[0039] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A capacitor bubbling cleaning device, comprising a cleaning tank (1), characterized in that: A fixing surface (2) is provided below the cleaning tank (1), a buffer damper (21) is provided on the fixing surface (2), a bubbling tube (10) is provided inside the cleaning tank (1), a mounting plate (3) is provided on the outer wall of the cleaning tank (1), a lifting cylinder (31) is provided on the mounting plate (3), a lifting plate frame (32) is provided on the telescopic rod of the lifting cylinder (31), a placing cleaning frame (4) is provided on the lifting plate frame (32), a liquid hole (41) is provided on the placing cleaning frame (4), a cleaning liquid storage tank (5) and a water storage tank (6) are provided on the lifting plate frame (32), a first liquid spraying plate (53) and a second liquid spraying plate (63) are provided inside the cleaning tank (1), and a liquid discharge pipe (11), a bubbler (12) and a vibration motor (13) are provided at the lower end of the cleaning tank (1).

2. A capacitor bubbling cleaning device according to claim 1, characterized in that: The bubbling tubes (10) are arranged at the bottom of the cleaning tank (1), and there are six bubbling tubes (10) arranged in a transverse arrangement and connected to a preset gas supply pipe on the bubbler (12).

3. A capacitor bubbling cleaning device according to claim 1, characterized in that: The lifting plate frame (32) is provided with a first water pump (51), the first water pump (51) is connected with a first liquid pipe (52), the first liquid pipe (52) is connected to the inner cavity of the first liquid spraying plate (53), and the first water pump (51) is connected to the cleaning liquid storage tank (5) through a preset connecting pipe.

4. A capacitor bubbling cleaning device according to claim 1, characterized in that: The lifting plate frame (32) is provided with a second water pump (61), the second water pump (61) is connected to a second liquid pipe (62), the second liquid pipe (62) is connected to the inner cavity of the second liquid spraying plate (63), and the second water pump (61) is connected to the water storage tank (6) through a preset connecting pipe.

5. The capacitor bubbling cleaning device according to claim 1, characterized in that: The object placement and cleaning frame (4) is of a rectangular frame structure as a whole and has an open upper end. The liquid through hole (41) is provided on the front and rear side walls and the bottom end surface of the object placement and cleaning frame (4).

6. A capacitor bubbling cleaning device according to claim 1, characterized in that: The mounting plate (3) and the lifting cylinder (31) form a group, which are two groups symmetrical on the left and right. The top view cross section of the lifting plate frame (32) is a cross-shaped structure.

7. A capacitor bubbling cleaning device according to claim 1, characterized in that: The buffer dampers (21) are four in number and are symmetrically arranged. The buffer dampers (21) are composed of a damping sleeve (22) and a sliding rod (23). The sliding rod (23) is dampingly slidably connected in the damping sleeve (22). The upper end of the sliding rod (23) is fixedly arranged on the cleaning tank (1), and the damping sleeve (22) is fixedly arranged on the fixing surface (2).