Multi-hole-pattern punching device for photovoltaic support

By designing a photovoltaic bracket multi-pore punching device combining mold and pressure devices, the problem that existing equipment cannot produce multiple pores is solved, and the effect of convenient switching and efficient stamping is achieved.

CN222999487UActive Publication Date: 2025-06-20POWERCHINA HENAN ELECTRIC POWER EQUIP CO LTD
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Patent Information

Application Number
CN202421823556.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-20
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing photovoltaic bracket punching equipment cannot efficiently produce multiple pore types, resulting in low production efficiency and requires re-punching through secondary production, which doubles the time.

Method used

A photovoltaic bracket multiple hole punching devices are designed, and the mold and pressure device are combined to move the execution end of the pressure device by driving the driving device to move left and right, driving the pressing block and stamping head to complete the stamping of different holes.

Benefits of technology

It realizes convenient switching between different hole types production, improves the efficiency of stamping multiple hole types, and solves the problem of inefficiency of existing equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a punching device for various hole patterns of a photovoltaic support, which belongs to the technical field of punching devices and comprises a die, a plurality of punching holes in different shapes are arranged on the upper end face of the die along the left-right direction, two supporting blocks are fixedly arranged on the lower end face of the die, and a middle block is arranged between the two supporting blocks. A channel is formed between the middle block and the two supporting blocks. A plurality of pressing blocks corresponding to the punched holes are arranged on the upper end face of the die in the front-back direction, reset devices are arranged between the pressing blocks and the die, punching heads matched with the corresponding punched holes are connected to the lower end faces of the pressing blocks, and the punching heads are arranged in the corresponding punched holes in a sliding mode in the vertical direction. The die and the pressure device are arranged, the actuating end of the pressure device is driven by the driving device to move left and right, so that the actuating end of the pressure device is located above the corresponding pressing block, and then the actuating end is driven by the pressure device to press downwards, so that the actuating end applies pressure downwards to the corresponding punching head; and therefore, stamping of different hole patterns can be conveniently completed.
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Description

Technical Field

[0001] The utility model relates to a punching device, in particular to a punching device for multiple hole types of a photovoltaic bracket. Background Art

[0002] A photovoltaic bracket is a special structural member designed and installed in a solar photovoltaic power generation system to support, fix, and rotate photovoltaic modules and solar panels. In order to enable a photovoltaic power station to achieve the best power generation efficiency, the photovoltaic bracket needs to combine the topographical features, climate, and solar resource conditions of the construction site to fix the photovoltaic modules in a certain orientation, arrangement mode, and spacing. Photovoltaic brackets are divided into fixed brackets and tracking brackets according to whether they can track the sun's rotation.

[0003] Most of the punching equipment for photovoltaic brackets on the market is a three-way six-station punching device. The maximum number of die installation positions on the equipment can only install two sets of dies, which can only meet the production of two hole type products for the web. With the development of the photovoltaic industry, the design of photovoltaic brackets is also continuously improved, and many web designs with 3 or 4 hole types gradually appear. The existing punching equipment uses a secondary production method to re-punch the hole types that cannot be produced, doubling the production time and having low efficiency.

[0004] After retrieval, the patent number is: CN108326170B, which provides a punching device, including a base. A pillar, a first groove, a bayonet rod, a cavity structure, a push rod, and a slider are arranged on the base. A horizontal axis is arranged on the pillar, and a pulley is arranged on the horizontal axis. A conveyor belt is connected between the pulleys on the same side of the pillar. A support table is arranged in the middle of the base, and a cylinder is arranged on the support table. The upper end of the piston rod of the cylinder is provided with a punch. A support rod is arranged on the workbench, a placement plate is arranged on the support rod, a through hole is arranged on the placement plate, a sleeve is arranged on the placement plate, an electromagnet and a ejector rod are arranged in the sleeve, and the push rod is connected to the ejector rod. The present invention is mainly used for punching parts and solves the problem that the clamping effect on parts affects the punching size of parts.

[0005] The above solution can only complete the production of one hole type in one production during punching, with low efficiency. Content of the Utility Model

[0006] The purpose of the utility model is to provide a punching device for multiple hole types of a photovoltaic bracket, which can be conveniently switched between different hole type productions during punching production, achieving the purpose of efficiently stamping multiple hole types.

[0007] The utility model adopts the following technical solution: a punching device for multiple hole types of a photovoltaic bracket, including a die. A plurality of punching holes with different shapes are arranged on the upper end surface of the die along the left-right direction. Two supporting blocks are fixedly arranged on the lower end surface of the die. An intermediate block is arranged between the two supporting blocks, and a channel is formed between the intermediate block and the two supporting blocks. A plurality of pressing blocks corresponding to the punching holes are arranged on the upper end surface of the die along the front-back direction. A reset device is arranged between the pressing block and the die. The lower end surface of the pressing block is connected with a punching head adapted to the corresponding punching hole, and the punching head is slidably arranged in the corresponding punching hole along the vertical direction. A pressure device is arranged above the die. The execution end of the pressure device is slidably arranged on the pressure device along the left-right direction, and a driving device is arranged on the execution end for driving the execution end to slide left and right.

[0008] Further, a plurality of mounting holes are arranged on the upper end surface of the die along the left-right direction. A mosaic sleeve is inserted in each mounting hole, and the inner hole of each mosaic sleeve adopts a punching hole with a different shape. The punching head is slidably arranged in the inner hole of the mosaic sleeve along the vertical direction.

[0009] Further, the punching head and the pressing block are magnetically connected.

[0010] Further, the punching head and the pressing block are connected by a pin.

[0011] Further, a bottom block is arranged on the lower end surface of the intermediate block, and the upper end surface of the bottom block is fixedly arranged with the two supporting blocks.

[0012] Further, an installation groove is opened on the upper end surface of the bottom block along the left-right direction, and the intermediate block is fixedly arranged in the installation groove of the bottom block.

[0013] Further, the reset device is a spring arranged on the front and rear sides of the corresponding punching hole. The lower end surface of the pressing block is fixedly arranged with the corresponding two springs, and the bottom end of the spring is fixedly arranged with the upper end surface of the die.

[0014] Further, the pressure device includes a machine body and a frame. The machine body is fixed on the frame, and the frame is located above the die. The execution end of the pressure device is a pressure plate slidably arranged vertically in the machine body along the vertical direction and a pressure rod slidably arranged on the lower end surface of the pressure plate along the left-right direction. The execution end of the driving device is fixedly arranged with the pressure rod.

[0015] Further, a chute is opened on the lower end surface of the pressure plate along the left-right direction, and a connecting block is slidably connected in the chute. The bottom end of the connecting block is fixedly arranged with the pressure rod.

[0016] Further, the driving device includes a hydraulic telescopic rod fixedly arranged with the pressure plate, and the output end of the hydraulic telescopic rod is fixedly arranged with the right side surface of the pressure rod.

[0017] 1. The utility model completes the stamping of different hole shapes conveniently by setting a mold and a pressure device. The driving device drives the execution end of the pressure device to move left and right, so that the execution end of the pressure device is located above the corresponding pressing block, and then the pressure device drives the execution end to press downwards, so that the execution end presses downwards on the corresponding punching head.

[0018] 2. The utility model realizes the purpose that the mold is provided with a plurality of punching holes with different shapes by setting an inlay sleeve and arranging a plurality of installation holes on the upper end surface of the mold, so that the inlay sleeve is inserted into the installation holes of the mold, and punching holes with different hole shapes are opened on the upper end surface of the inlay sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is the overall three-dimensional structure schematic diagram of the utility model;

[0020] Figure 2 is the front view structure schematic diagram of the utility model;

[0021] Figure 3 is the three-dimensional structure schematic diagram of the pressing block in the utility model;

[0022] Figure 4 is the three-dimensional structure schematic diagram of the punching head in the utility model;

[0023] Figure 5 is the three-dimensional structure schematic diagram of the separated state of the punching head, inlay sleeve and mold in the utility model;

[0024] Figure 6 is the three-dimensional structure schematic diagram of the mold in the utility model;

[0025] Figure 7 is the right view structure schematic diagram of the intermediate block in the utility model;

[0026] Figure 8 is the three-dimensional structure schematic diagram of the pressure rod in the present utility model;

[0027] Figure 9 is the three-dimensional structure schematic diagram of the pressure plate in the utility model;

[0028] Figure 10 is in the utility model Figure 9 the enlarged schematic diagram of the structure at A in;

[0029] Figure 11 is the three-dimensional structure schematic diagram of the pressing block and the punching head in the utility model.

[0030] In the figure, 1 is a mold; 2 is a punching hole; 3 is a support block; 4 is an intermediate block; 5 is a channel; 6 is a pressing block; 7 is a punching head; 8 is a U-shaped plate; 9 is a mounting hole; 10 is an inlay sleeve; 11 is a bottom block; 12 is a mounting groove; 13 is a spring; 14 is a machine body; 15 is a frame; 16 is a pressure plate; 17 is a pressure rod; 18 is a sliding groove; 19 is a connecting block; 20 is a hydraulic telescopic rod; 21 is an L-shaped frame; 22 is a hinge block; 23 is a sphere; 24 is a stud; 25 is a pin. Detailed implementation manners

[0031] The following describes the present utility model in detail in conjunction with the accompanying drawings and embodiments:

[0032] Please refer to Figures 1-11 , the punching device with multiple hole types for a photovoltaic bracket according to the present utility model includes a mold 1. A plurality of punching holes 2 with different shapes are arranged on the upper end surface of the mold 1 in the left-right direction. Two support blocks 3 are fixedly arranged on the lower end surface of the mold 1. An intermediate block 4 is arranged between the two support blocks 3. A channel 5 is formed between the intermediate block 4 and the two support blocks 3; a plurality of pressing blocks 6 corresponding to the punching holes 2 are arranged on the upper end surface of the mold 1 in the front-back direction. A reset device is arranged between the pressing block 6 and the mold 1. The lower end surface of the pressing block 6 is connected with a punching head 7 adapted to the corresponding punching hole 2. The punching head 7 is slidably arranged in the corresponding punching hole 2 in the vertical direction; a pressure device is further arranged above the mold 1. The execution end of the pressure device is slidably arranged on the pressure device in the left-right direction. A driving device is arranged on the execution end and is used to drive the execution end to slide left and right.

[0033] For the convenience of description, two punching holes 2 among the following several punching holes 2 are taken as an example for illustration. During use, the U-shaped plate 8 is pushed into the channel 5 formed between the intermediate block 4 and the two support blocks 3 by a feeding device and pauses at the set position of the U-shaped plate 8. The pressure device drives the execution end to press down. When the execution end is above the pressing block 6 on the right side, the execution end presses down the pressing block 6 on the right side, so that the pressing block 6 drives the punching head 7 on the right side to move downward in the corresponding punching hole 2, and further the bottom end of the punching head 7 punches a hole in the U-shaped plate 8; when the execution end is above the pressing block 6 on the left side, the execution end presses down the pressing block 6 on the left side, so that the pressing block 6 drives the punching head 7 on the left side to move downward in the corresponding punching hole 2, and further the bottom end of the punching head 7 punches a hole in the U-shaped plate 8; since the punching head 7 and the punching hole 2 on the left side are different in shape from the punching head 7 and the punching hole 2 on the right side, the execution end can be driven to slide left and right by the driving device, so that the execution end is above the pressing block 6 on the left side or the pressing block 6 on the right side, so as to realize punching holes with different hole types in the U-shaped plate 8.

[0034] In this embodiment, a plurality of mounting holes 9 are provided in the upper end surface of the mold 1 in the left-right direction. An inlay sleeve 10 is inserted into each mounting hole 9. A punching hole 2 is formed in the inlay sleeve 10, and each punching hole 2 has a hole shape of a different shape; the punching head 7 is slidably arranged in the inner hole of the inlay sleeve 10 in the vertical direction; the mold 1 achieves the purpose of being provided with a plurality of punching holes 2 of different shapes through the inlay sleeve 10; by pressing different pressure blocks 6 by the execution end of the pressure device, different punching heads 7 are driven to press down in the corresponding punching holes 2, so as to achieve the purpose of punching different holes in the U-shaped plate 8; different punching holes 2 can be replaced by replacing the inlay sleeve 10.

[0035] In this embodiment, the punching head 7 and the pressure block 6 are magnetically connected. After the execution end of the pressure device presses down each time, the corresponding pressure block 6 moves upward and resets under the push of the reset device, so that the punching head 7 moves upward in the corresponding punching hole 2, realizing the reset of the punching head 7 and preparing for the next punching of the hole; the magnetic connection between the punching head 7 and the pressure block 6 facilitates the replacement of the punching head 7.

[0036] Please refer to Figure 11 , in this embodiment, the punching head 7 and the pressure block 6 are connected by a pin 25; it is convenient to replace the punching head 7.

[0037] In this embodiment, a bottom block 11 is provided on the lower end surface of the middle block 4, and the upper end surfaces of the bottom blocks 11 are fixedly arranged with two support blocks 3.

[0038] In this embodiment, an installation groove 12 is formed in the upper end surface of the bottom block 11 in the left-right direction, and the middle block 4 is fixedly arranged in the installation groove 12 of the bottom block 11.

[0039] In this embodiment, the reset device is a spring 13 arranged on the front and rear sides of the corresponding punching hole 2. The lower end surfaces of the pressure blocks 6 are fixedly arranged with the corresponding two springs 13, and the bottom ends of the springs 13 are fixedly arranged with the upper end surface of the mold 1; when the execution end of the pressure device presses down on the pressure block 6, the pressure block 6 drives the corresponding punching head 7 to move downward to complete the punching of the U-shaped plate 8. When the execution end of the pressure device moves upward, the spring 13 pushes the pressure block 6 to move upward, thereby driving the corresponding punching head 7 to move upward, realizing the reset of the punching head 7 and facilitating the next punching of the hole.

[0040] In this embodiment, the pressure device includes a machine body 14 and a frame 15. The machine body 14 is fixed on the frame 15, and the frame 15 is located above the mold 1. The execution end of the pressure device is a pressure plate 16 that slides vertically in the machine body 14 along the vertical direction, and a pressure rod 17 that slides along the left-right direction and is arranged on the lower end surface of the pressure plate 16. The execution end of the driving device is fixedly arranged with the pressure rod 17; the working principle of the machine body 14 driving the pressure plate 16 to move downward is the prior art and will not be elaborated here. The machine body 14 drives the pressure plate 16 to move downward, and the pressure plate 16 drives the pressure rod 17 to move downward to press the pressing block 6, so that the pressing block 6 moves downward and then drives the corresponding punching head 7 to move downward, achieving the purpose of punching holes in the U-shaped plate 8; when different hole shapes need to be punched, the driving device can be used to drive the pressure rod 17 to slide left and right, so that the pressure rod 17 is located above the corresponding pressing block 6. Then, when the machine body 14 drives the pressure plate 16 to move downward, the corresponding pressing block 6 can be pressed to move downward, and then the pressing block 6 drives the punching head 7 to move downward to punch holes in the U-shaped plate 8, and the switching of the punched hole shapes is convenient.

[0041] In this embodiment, a chute 18 is opened on the lower end surface of the pressure plate 16 along the left-right direction. A connecting block 19 is slidably connected in the chute 18, and the bottom end of the connecting block 19 is fixedly arranged with the pressure rod 17; the pressure rod 17 is slidably connected with the pressure plate 16 in the left-right direction through the connecting block 19 and the chute 18.

[0042] In this embodiment, the driving device includes a hydraulic telescopic rod 20 fixedly arranged with the pressure plate 16. The output end of the hydraulic telescopic rod 20 is fixedly arranged with the right side surface of the pressure rod 17; the telescopic movement of the hydraulic telescopic rod 20 drives the pressure rod 17 to move left and right, achieving the purpose of pressing different pressing blocks 6 downward.

[0043] In this embodiment, a fixing end of the hydraulic telescopic rod 20 is fixedly provided with an L-shaped bracket 21, and the other end of the L-shaped bracket 21 is fixedly arranged with the pressure plate 16.

[0044] In this embodiment, a hinge block 22 is fixedly arranged on the output shaft of the hydraulic telescopic rod 20. A spherical cavity is opened on the left side surface of the hinge block 22, and a sphere 23 is arranged in the spherical cavity. A stud 24 is fixedly arranged on the outer surface of the sphere 23, and the stud 24 is threadedly connected with the pressure rod 17; the sphere 23 can rotate arbitrarily in the spherical cavity. Through the arrangement of the sphere 23, the stress when the output shaft of the hydraulic telescopic rod 20 pushes the pressure rod 17 to move is improved, and the service lives of the connecting block 19 and the stud 24 are increased.

[0045] Working principle of the utility model: The U-shaped plate 8 is pushed into the channel 5 formed between the middle block 4 and the two support blocks 3 by the feeding device and pauses at the set position of the U-shaped plate 8. The body 14 drives the pressure plate 16 to move downward, and the pressure plate 16 drives the pressure rod 17 to move downward to apply pressure to the pressing block 6, so that the pressing block 6 moves downward and then drives the corresponding punching head 7 to move downward, achieving the purpose of punching holes in the U-shaped plate 8. When the pressure rod 17 is above the pressing block 6 on the right side, the pressure rod 17 presses down on the pressing block 6 on the right side, so that the pressing block 6 drives the punching head 7 on the right side to move downward in the corresponding punching hole 2, and then the bottom end of the punching head 7 punches holes in the U-shaped plate 8; when the pressure rod 17 is above the pressing block 6 on the left side, the pressure rod 17 presses down on the pressing block 6 on the left side, so that the pressing block 6 drives the punching head 7 on the left side to move downward in the corresponding punching hole 2, and then the bottom end of the punching head 7 punches holes in the U-shaped plate 8; since the punching head 7 and the punching hole 2 on the left side are different in shape from those on the right side, the pressure rod 17 can be driven to slide left and right by the hydraulic expansion rod 20, so that the pressure rod 17 is above the pressing block 6 on the left side or the pressing block 6 on the right side, so as to punch holes of different hole shapes in the U-shaped plate 8; by arranging a plurality of inlay sleeves 10 on the mold 1, the purpose of completing the production of different hole shapes at one time is achieved.

Claims

1. A photovoltaic bracket multiple hole punching device, characterized by: The invention comprises a mould (1), wherein the upper end surface of the mould (1) is provided with a plurality of punching holes (2) of different shapes in the left-right direction, and the lower end surface of the mould (1) is fixedly provided with two support blocks (3), an intermediate block (4) is provided between the two support blocks (3), and a channel (5) is formed between the intermediate block (4) and the two support blocks (3); the upper end surface of the mould (1) is provided with a plurality of pressing blocks (6) corresponding to the punching holes (2) in the front-back direction, a reset device is provided between the pressing block (6) and the mould (1), the lower end surface of the pressing block (6) is connected with a punching head (7) adapted to the corresponding punching hole (2), and the punching head (7) is slidably provided in the corresponding punching hole (2) in the vertical direction; a pressure device is provided above the mould (1), an actuating end of the pressure device is slidably provided on the pressure device in the left-right direction, and a driving device is provided on the actuating end, and the driving device is used to drive the actuating end to slide in the left-right direction.

2. The photovoltaic bracket multiple hole punching device according to claim 1, characterized in that: The upper end surface of the mold (1) is provided with a plurality of mounting holes (9) along the left-right direction, an inlay sleeve (10) is inserted into each mounting hole (9), and the inner hole of each inlay sleeve (10) adopts a punching hole (2) of a different shape; the punching head (7) is slidably arranged in the inner hole of the inlay sleeve (10) along the vertical direction.

3. The photovoltaic bracket multiple hole punching device according to claim 1, characterized in that: The punching head (7) and the pressing block (6) are connected by magnetic attraction.

4. The photovoltaic bracket multiple hole punching device according to claim 1, characterized in that: The punch head (7) is connected to the pressing block (6) via a latch (25).

5. The photovoltaic bracket multiple hole punching device according to claim 1, characterized in that: The lower end surface of the middle block (4) is provided with a bottom block (11), and the upper end surface of the bottom block (11) is fixedly arranged with the two support blocks (3).

6. The photovoltaic bracket multiple hole punching device according to claim 5, characterized in that: The upper end surface of the bottom block (11) is provided with a mounting groove (12) along the left-right direction, and the middle block (4) is fixedly arranged in the mounting groove (12) of the bottom block (11).

7. The photovoltaic bracket multiple hole punching device according to claim 1, characterized in that: The reset device is a spring (13) arranged on both sides of the front and rear of the corresponding punching hole (2), the lower end surface of the pressing block (6) is fixedly arranged with the corresponding two springs (13), and the bottom end of the spring (13) is fixedly arranged with the upper end surface of the mold (1).

8. The photovoltaic bracket multiple hole punching device according to claim 1, characterized in that: The pressure device comprises a body (14) and a frame (15), the body (14) being fixed on the frame (15), the frame (15) being located above the mold (1), the actuator end of the pressure device being a pressure plate (16) sliding vertically in the body (14), and a pressure rod (17) slidingly arranged on the lower end surface of the pressure plate (16) in the left-right direction, and the actuator end of the driving device being fixedly arranged on the pressure rod (17).

9. The photovoltaic bracket multiple hole punching device according to claim 8, characterized in that: The lower end surface of the pressure plate (16) is provided with a slide groove (18) in the left-right direction, a connecting block (19) is slidably connected in the slide groove (18), and the bottom end of the connecting block (19) is fixedly arranged on the pressure rod (17).

10. The photovoltaic bracket multiple hole punching device according to claim 9, characterized in that: The driving device comprises a hydraulic telescopic rod (20) fixedly arranged on the pressure plate (16), and an output end of the hydraulic telescopic rod (20) is fixedly arranged on the right side surface of the pressure rod (17).

Citation Information

Patent Citations

  • Punching device

    CN108326170B