Automatic rear cover assembling equipment with visual positioning function

By designing automatic back cover assembly equipment for visual positioning, the use of rollers, placement discs, limiting members, moving members, mounting seats, positioning cameras, suction members and positioning members, the problems of traditional manual assembly are solved, and automated assembly is achieved, and efficiency and effect are improved.

CN223000010UActive Publication Date: 2025-06-20CHONGQING IND ELECTRONICS & TECH CO LTD
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Patent Information

Application Number
CN202422086841.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-20
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The back cover of traditional manual assembly docks is inefficient and can easily lead to inadequate installation. The back cover is connected to the docks through snap-fit ​​connection. Uneven stress during installation can easily lead to damage to the back cover.

Method used

An automated rear cover assembly equipment for visual positioning is designed, using a rack and mounting components, including a roller, a placing disc, a limiting member, a moving member, a mounting base, a positioning camera, a suction member and a positioning member, which identifies the rear cover through the positioning camera, and automatically completes the assembly of the rear cover using the suction member and a moving member.

Benefits of technology

Automatic rear cover assembly is realized, the assembly efficiency and effect is improved, the inefficiency and inaccuracy of manual assembly is avoided, and the correct installation and safety of the rear cover is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of docking station processing, in particular to visual positioning automatic rear cover assembling equipment which comprises a rack and further comprises an installation assembly. The mounting assembly comprises a base, a roller, a placement disc, a limiting component, a moving component, a mounting seat, a positioning camera, a suction component and a positioning component, the base is fixedly connected with the rack, the roller is rotationally mounted on the base, the placement disc is connected with the roller, the limiting component is arranged on the placement disc, the moving component is arranged on the rack, and the mounting seat is connected with the rack through the moving component; the positioning camera is fixedly connected with the base, the mounting base and the suction component are driven to move through the moving component, then the suction component can suck the rear cover on the containing disc and drive the rear cover to move to the position above the positioning camera, and the rear cover is recognized and positioned through the positioning camera. And then the moving component drives the mounting base, the suction component and the rear cover to move to the position above the docking station and descend, so that the rear cover is assembled on the docking station.
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Description

Technical Field

[0001] The utility model relates to the technical field of docking station processing, in particular to an automatic rear cover assembly device with visual positioning. Background Art

[0002] A docking station, also known as a port replicator, is an external device designed specifically for laptop computers.

[0003] During the assembly process of the docking station, the rear cover needs to be installed. The traditional installation method is manual assembly, which not only has low efficiency, but also the rear cover is connected to the docking station by a snap connection method, and uneven force during the installation process easily causes damage or improper installation of the rear cover. Content of the Utility Model

[0004] The purpose of the utility model is to provide an automatic rear cover assembly device with visual positioning, which solves the problems that manual installation of the rear cover of the docking station not only has low efficiency, but also is prone to improper installation.

[0005] To achieve the above purpose, the utility model provides an automatic rear cover assembly device with visual positioning, which includes a frame and also includes an installation component; the installation component includes a base, a roller, a placement plate, a limiting member, a moving member, an installation seat, a positioning camera, a suction member and a positioning member. The base is fixedly connected to the frame and is located inside the frame. The roller is rotatably installed on the base. The placement plate is connected to the roller and is arranged on the roller. The limiting member is arranged on the placement plate. The moving member is arranged on the frame. The installation seat is connected to the frame through the moving member. The positioning camera is fixedly connected to the base and is located on one side of the base. The suction member is arranged on the installation seat. The positioning member is arranged on the base.

[0006] Among them, the limiting member includes a limiting strip, a limiting cylinder and a limiting seat. The limiting strip is fixedly connected to the placement plate and is located on one side of the placement plate; the limiting cylinder is connected to the placement plate and is located on one side of the placement plate close to the limiting strip; the limiting seat is arranged on the limiting cylinder and is connected to the output end of the limiting cylinder.

[0007] Among them, the suction member includes a rotating motor, a rotating platform and a suction plate. The rotating motor is connected to the installation seat and is arranged on the installation seat; the rotating platform is arranged on the rotating motor and is connected to the output end of the rotating motor; the suction plate is connected to the rotating platform and is arranged on the rotating platform.

[0008] Among them, the suction plate includes a plate body, urethane rubber, and a pressure sensor. The plate body is slidably connected to the rotating platform and is disposed on the rotating platform. The urethane rubber is fixedly connected to the plate body and is located on one side of the plate body. The pressure sensor is fixedly connected to the plate body and is located on the side of the plate body close to the rotating platform.

[0009] Among them, the positioning member includes a side plate, a horizontal cylinder, a push plate, a vertical cylinder, and a baffle. The horizontal cylinder is connected to the base and is located on one side of the base. The push plate is disposed on the horizontal cylinder and is connected to the output end of the horizontal cylinder. The side plate is fixedly connected to the base and is located on one side of the base. The vertical cylinder is connected to the base and is disposed on the base. The baffle is disposed on the vertical cylinder and is connected to the output end of the vertical cylinder.

[0010] For an automatic back cover assembly device with visual positioning of the present utility model, during use, the placement tray flows from the assembly line of other processes to the roller. The rotation of the roller causes the placement tray to move. Then, the placement tray is positioned by the positioning member. The moving member drives the mounting seat and the suction member to move, so that the suction member can suck the back cover on the placement tray and drive the back cover to move above the positioning camera. The positioning camera identifies and positions the back cover. Then, the moving member drives the mounting seat, the suction member, and the back cover to move above the docking station and descend, thereby assembling the back cover on the docking station. After the assembly is completed, the positioning member releases the positioning of the placement tray, and the roller continues to rotate to convey the placement tray and the assembled docking station to the next process, thus realizing the automatic assembly of the back cover of the docking station and achieving the purpose of improving the assembly efficiency and effect. Description of the Drawings

[0011] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art.

[0012] Figure 1 It is a schematic diagram of the overall structure of the automatic back cover assembly device with visual positioning according to the first embodiment of the present utility model.

[0013] Figure 2 It is the first embodiment of the present utility model Figure 1 Enlarged view of part A.

[0014] Figure 3 It is a schematic diagram of the structure of the moving member according to the first embodiment of the present utility model.

[0015] Figure 4It is of the first embodiment of the present utility model Figure 3 The enlarged view of part B of

[0016] Figure 5 It is a schematic diagram of the installation structure of the vertical cylinder of the second embodiment of the present utility model

[0017] In the figure: 101-frame, 102-installation component, 103-base, 104-roller, 105-placement plate, 106-limiting member, 107-moving member, 108-mounting seat, 109-positioning camera, 110-suction member, 111-positioning member, 112-limiting strip, 113-limiting cylinder, 114-limiting seat, 115-rotating motor, 116-rotating platform, 117-suction plate, 118-plate body, 119-EPDM rubber, 120-pressure sensor, 121-X-axis guide rail, 122-Y-axis guide rail, 123-Z-axis guide rail, 201-side plate, 202-horizontal cylinder, 203-pushing plate, 204-vertical cylinder, 205-baffle plate Detailed implementation manners

[0018] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present utility model, and should not be construed as limiting the present utility model

[0019] The first embodiment

[0020] Please refer to Figures 1 to 4 wherein Figure 1 is the overall structure diagram of the automatic rear cover assembly device for visual positioning Figure 2 is Figure 1 The enlarged view of part A of Figure 3 is the structure diagram of the moving member Figure 4 is Figure 3 The enlarged view of part B of

[0021] The utility model provides an automatic rear cover assembly device for visual positioning, which comprises a frame 101 and an installation assembly 102. The installation assembly 102 includes a base 103, a roller 104, a placement tray 105, a limiting member 106, a moving member 107, a mounting seat 108, a positioning camera 109, a suction member 110 and a positioning member 111. The limiting member 106 includes a limiting strip 112, a limiting cylinder 113 and a limiting seat 114. The suction member 110 includes a rotating motor 115, a rotating platform 116 and a suction plate 117. The suction plate 117 includes a plate body 118, urethane rubber 119 and a pressure sensor 120. The moving member 107 drives the mounting seat 108 and the suction member 110 to move, so as to suck the rear cover on the placement tray 105, and the positioning camera 109 is used for identification. After the identification is completed, the rear cover is assembled, so as to achieve the purpose of automatically assembling the rear cover. It can be understood that the foregoing solution can be used when automatically assembling the rear cover of an expansion dock, and can also be used to solve the problem of controlling the pressure when assembling the rear cover.

[0022] For this specific embodiment, the base 103 is fixedly connected to the frame 101 and is located inside the frame 101. The roller 104 is rotatably mounted on the base 103. The placement disk 105 is connected to the roller 104 and is arranged on the roller 104. The limiting member 106 is arranged on the placement disk 105. The moving member 107 is arranged on the frame 101. The mounting seat 108 is connected to the frame 101 through the moving member 107. The positioning camera 109 is fixedly connected to the base 103 and is located on one side of the base 103. The suction member 110 is arranged on the mounting seat 108. The positioning member 111 is arranged on the base 103. A plurality of rollers 104 are provided and are evenly distributed on the base 103. The plurality of rollers 104 are driven to rotate by a driving structure (not shown in the figure), so as to convey the placement disk 105. The placement disk 105 is used to place the docking station and the docking station back cover to be assembled with the back cover. The limiting member 106 is used to limit the docking station to prevent it from shifting during the assembly process. The suction member 110 can suck the back cover. The positioning member 111 can position the placement disk 105. The moving member 107 includes an X-axis guide rail 121, a Y-axis guide rail 122, and a Z-axis guide rail 123. The mounting seat 108 is mounted on the Z-axis guide rail 123. The Z-axis guide rail 123 is mounted on the Y-axis guide rail 122. The Y-axis guide rail 122 is further mounted on the X-axis guide rail 121. The movement of the X-axis guide rail 121 drives the Y-axis guide rail 122 and the Z-axis guide rail 123 to move along the X-axis direction, thereby driving the mounting seat 108 and the suction member 110 to move along the X-axis. The Y-axis guide rail 122 drives the Z-axis guide rail 123, the mounting seat 108, and the suction member 110 to move along the Y-axis. The Z-axis guide rail 123 drives the mounting seat 108 and the suction member 110 to lift, so that the mounting seat 108 and the suction member 110 can move to any position. The moving member 107 is a commonly used technical means in the prior art, and its structure and principle will not be elaborated here.During use, the placement tray 105 flows from the assembly line of other processes onto the roller 104. The rotation of the roller 104 causes the placement tray 105 to move thereon. Then, the positioning member 111 positions the placement tray 105. The moving member 107 drives the mounting seat 108 and the suction member 110 to move, so that the suction member 110 can suck the rear cover on the placement tray 105 and drive the rear cover to move above the positioning camera 109. The positioning camera 109 identifies and positions the rear cover. Then, the moving member 107 drives the mounting seat 108, the suction member 110 and the rear cover to move above the docking station and descend, so as to assemble the rear cover on the docking station. After the assembly is completed, the positioning member 111 releases the positioning of the placement tray 105, and the roller 104 continues to rotate to convey the placement tray 105 and the assembled docking station to the next process, thus realizing the automatic assembly of the rear cover of the docking station and achieving the purpose of improving the assembly efficiency and effect.

[0023] Among them, the limiting strip 112 is fixedly connected to the placement tray 105 and is located on one side of the placement tray 105; the limiting air cylinder 113 is connected to the placement tray 105 and is located on the side of the placement tray 105 close to the limiting strip 112; the limiting seat 114 is arranged on the limiting air cylinder 113 and is connected to the output end of the limiting air cylinder 113; there are two limiting strips 112, which are distributed in an L shape, and the limiting air cylinder 113 is inclined. By driving the limiting seat 114 to move through the limiting air cylinder 113, the limiting seat 114 is made to push the docking station on the placement tray 105, so that both sides of the docking station abut against the two limiting strips 112, thereby limiting the docking station and preventing the rear cover from moving during the rear cover assembly process.

[0024] Secondly, the rotating motor 115 is connected to the mounting seat 108 and is arranged on the mounting seat 108; the rotating platform 116 is arranged on the rotating motor 115 and is connected to the output end of the rotating motor 115; the suction plate 117 is connected to the rotating platform 116 and is arranged on the rotating platform 116; the rear cover is sucked by the suction plate 117, and then the rotating platform 116 is driven to rotate by the rotating motor 115, thereby driving the rear cover to rotate, so that the front and rear directions of the rear cover can be adjusted, and the rear cover can be correctly installed on the docking station.

[0025] Meanwhile, the plate body 118 is slidably connected to the rotary platform 116 and is disposed on the rotary platform 116; the urethane rubber 119 is fixedly connected to the plate body 118 and is located on one side of the plate body 118; the pressure sensor 120 is fixedly connected to the plate body 118 and is located on the side of the plate body 118 close to the rotary platform 116; the urethane rubber 119 has elasticity, the plate body 118 is communicated with an air pipe, and the air pipe is communicated with a negative pressure device (not shown in the figure). Through holes are provided on the plate body 118 and the urethane rubber 119. By extracting the air in the air pipe with the negative pressure device, the through holes on the plate body 118 and the urethane rubber 119 can inhale air, so as to adsorb the back cover. At the same time, due to the elasticity of the urethane rubber 119, a good seal between it and the back cover is ensured, preventing air leakage and affecting the adsorption of the back cover. When the moving member 107 drives the mounting seat 108, the rotary platform 116 and the plate body 118 to descend, the plate body 118 drives the urethane rubber 119 and the back cover to descend, so as to assemble the back cover. During the assembly process, the pressure sensor 120 detects the force applied to the back cover, thereby improving the assembly accuracy and avoiding incomplete assembly due to too small force or damage to the product due to too large force.

[0026] When using the automatic back cover assembly device with visual positioning of this embodiment, an expansion dock and a back cover are placed on the placement tray 105. The placement tray 105 is conveyed to the assembly position by the roller 104. Then, the moving member 107 drives the mounting seat 108 and the suction member 110 to move, so that the suction member 110 can suck the back cover. The positioning camera 109 identifies the buckle position at the bottom of the back cover. After the identification is completed, the moving member 107 drives the mounting seat 108, the suction member 110 and the back cover to move above the expansion dock. Then, the suction member 110 and the back cover descend for assembly. The force during assembly is detected by the pressure sensor 120, improving the assembly quality, so as to achieve the purpose of automatically assembling the back cover of the expansion dock and improving the efficiency and assembly quality.

[0027] Second Embodiment:

[0028] Based on the first embodiment, please refer to Figure 5 , Figure 5 which is a schematic installation structure diagram of the vertical cylinder in the second embodiment. The positioning member 111 of this embodiment includes a side plate 201, a horizontal cylinder 202, a push plate 203, a vertical cylinder 204 and a baffle 205.

[0029] For this specific embodiment, the horizontal cylinder 202 is connected to the base 103 and is located on one side of the base 103; the push plate 203 is arranged on the horizontal cylinder 202 and is connected to the output end of the horizontal cylinder 202; the side plate 201 is fixedly connected to the base 103 and is located on one side of the base 103; the vertical cylinder 204 is connected to the base 103 and is arranged on the base 103, the baffle 205 is arranged on the vertical cylinder 204 and is connected to the output end of the vertical cylinder 204; by driving the baffle 205 to rise through the vertical cylinder 204, when the baffle 205 rises above the roller 104, the baffle 205 can block the continuous movement of the placement tray 105; then the push plate 203 is driven to move through the horizontal cylinder 202, so that the push plate 203 pushes the placement tray 105 and abuts against the side plate 201, thereby positioning the placement tray 105; when the rear cover assembly is completed, the horizontal cylinder 202 and the vertical cylinder 204 are reset, and at this time the placement tray 105 can flow to the next process.

[0030] The above-disclosed are only one or more preferred embodiments of the present application, and the scope of rights of the present application cannot be limited thereby. Those of ordinary skill in the art can understand the whole or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present application still fall within the scope covered by the present application.

Claims

1. An automated rear cover assembly device with visual positioning, comprising a frame, characterized in that: Also included are mounting components; The mounting assembly includes a base, a roller, a placement plate, a limiting member, a moving member, a mounting seat, a positioning camera, a suction member and a positioning member. The base is fixedly connected to the frame and is located inside the frame. The roller is rotatably mounted on the base. The placement plate is connected to the roller and is arranged on the roller. The limiting member is arranged on the placement plate. The moving member is arranged on the frame. The mounting seat is connected to the frame through the moving member. The positioning camera is fixedly connected to the base and is located on one side of the base. The suction member is arranged on the mounting seat. The positioning member is arranged on the base.

2. The automatic rear cover assembly equipment with visual positioning as claimed in claim 1, characterized in that: The limiting component includes a limiting bar, a limiting cylinder and a limiting seat. The limiting bar is fixedly connected to the placement plate and is located on one side of the placement plate; the limiting cylinder is connected to the placement plate and is located on a side of the placement plate close to the limiting bar; the limiting seat is arranged on the limiting cylinder and is connected to the output end of the limiting cylinder.

3. The automatic rear cover assembly equipment with visual positioning as claimed in claim 1, characterized in that: The suction component includes a rotating motor, a rotating platform and a suction plate. The rotating motor is connected to the mounting seat and is arranged on the mounting seat; the rotating platform is arranged on the rotating motor and is connected to the output end of the rotating motor; the suction plate is connected to the rotating platform and is arranged on the rotating platform.

4. The automatic rear cover assembly equipment with visual positioning as claimed in claim 3, characterized in that: The absorption plate includes a plate body, urea and a pressure sensor. The plate body is slidably connected to the rotating platform and is arranged on the rotating platform; the urea is fixedly connected to the plate body and is located on one side of the plate body; the pressure sensor is fixedly connected to the plate body and is located on a side of the plate body close to the rotating platform.

5. The automatic rear cover assembly equipment with visual positioning as claimed in claim 1, characterized in that: The positioning component includes a side plate, a transverse cylinder, a push plate, a vertical cylinder and a baffle. The transverse cylinder is connected to the base and is located on one side of the base; the push plate is arranged on the transverse cylinder and is connected to the output end of the transverse cylinder; the side plate is fixedly connected to the base and is located on one side of the base; the vertical cylinder is connected to the base and is arranged on the base, and the baffle is arranged on the vertical cylinder and is connected to the output end of the vertical cylinder.