Numerical control knife rest guide rail angle detector
By designing a CNC tool holder guide angle detector, the combination of rollers and angle plates is used to solve the difficulties in angle measurement in the maintenance of CNC lathes on the inclined bed and special angle processing, and achieve fast and accurate angle detection and maintenance adjustment.
Patent Information
- Application Number
- CN202421984640.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-16
AI Technical Summary
During the maintenance and special angle processing of inclined bed CNC lathes, the lack of suitable tools to measure the bed tilt angle, resulting in difficulty in maintenance and low accuracy.
A CNC tool holder guide angle detector is designed, which contacts the guide rail frame through the axis roller, intermediate roller and measurement roller, and combines the side angle plate and angle pointer to achieve rapid detection and maintenance adjustment.
The device can quickly and accurately detect the inclination angle of the guide rail frame and adapt to different usage conditions by adjusting the roller spacing, simplifying the maintenance process and improving accuracy.
Smart Images

Figure CN223000225U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of angle detection, in particular to a numerical control tool rest guide angle detector. Background Technique
[0002] The emergence of the inclined bed numerical control lathe is to solve the problems of the traditional numerical control lathe in terms of machining accuracy, machine rigidity and chip removal efficiency. The common inclination angles of the existing inclined bed numerical control lathes are 30 degrees and 45 degrees. Due to different angles, the focuses are also different. For example, when the bed is inclined at 30 degrees, the machine tool has a low center of gravity and high stability, which is beneficial to improving machining accuracy. When the bed inclination is 45 degrees, it is more conducive to chip removal, thereby reducing the influence of slag on the machined parts.
[0003] With the progress of the times, customers have more and more requirements for lathes. According to different customer situations, the design of the inclination angle of some lathes can be changed. For example, the inclination angle of the lathe bed is set to 60 degrees to machine a special-shaped part of the customer from a special angle. Such unconventional angles are gradually increasing, resulting in many difficulties for factories during assembly or for purchasers during maintenance. On the one hand, there is no suitable tool to measure the inclination angle of the bed, and on the other hand, during maintenance, the turret on the small carriage greatly limits the use of tools. Content of the Utility Model
[0004] In view of the above technical problems, the utility model proposes the following technical solutions:
[0005] A numerical control tool rest guide angle detector includes a bed body. A guide rail seat is fixedly installed on the bed body. Multiple guide rails are arranged in parallel on the guide rail seat. A large carriage is slidably installed on the guide rails on the guide rail seat. The surface of the large carriage away from the guide rail seat is an inclined surface. A guide rail frame is fixedly installed on the inclined surface of the guide rail seat. A small carriage is slidably installed on the guide rail frame. A main support is arranged on the guide rail seat. The main support is in close contact with the guide rail surface of the guide rail seat. The main support is composed of a horizontal plate and a column. A movable block is slidably installed on the column of the main support. A side angle plate is fixedly installed on the movable block. The side angle plate is fan-shaped. A scale is arranged at the arc end of the side angle plate. The fan angle of the main support is 160 degrees to 180 degrees. A central axis is also arranged at the center of the fan surface of the side angle plate.
[0006] Further, a central axis is rotatably installed on the movable block. One end of the central axis is rotatably connected to the side angle plate. An axial center roller is rotatably installed at the other end of the central axis. An angle pointer is fixedly installed on the central axis near the side angle plate. A pointing arrow is arranged on the angle pointer near the side where the side angle plate is provided with scales. The pointing arrow on the angle pointer cooperates with the scales on the side angle plate to help the user confirm the angle.
[0007] Further, a swing rod is fixedly installed on the central axis. An intermediate roller is rotatably installed on the swing rod. An adjusting screw rod is also rotatably installed on the swing rod. An adjusting handle is fixedly installed at the end of the adjusting screw rod far from the central axis. An adjusting slider is slidably installed on the swing rod. A measuring roller is rotatably installed on the adjusting slider. The measuring roller has the same diameter as the intermediate roller and the axial center roller. The axial center roller, the intermediate roller, and the measuring roller can be in contact with the same plane of the guide rail frame at the same time.
[0008] Further, a clamping block is slidably installed on the cross plate of the main bracket. The clamping block is in close contact with the side surface of the upper guide rail of the guide rail seat to stabilize the main bracket. A clamping screw rod is rotatably installed on the cross plate of the main bracket. A clamping handle is fixedly installed at one end of the clamping screw rod. The clamping screw rod is threadedly connected to the clamping block. Rotating the clamping handle can drive the clamping block to be in close contact with the side surface of the guide rail of the guide rail seat.
[0009] The beneficial effects of the present utility model compared with the prior art are as follows: (1) The device contacts the guide rail frame through the axial center roller, the intermediate roller, and the measuring roller, and then cooperates with the scales on the side angle plate and the pointer arrow on the angle pointer to quickly complete the detection of the inclination angle of the guide rail frame; (2) By moving the measuring roller, the distance between the measuring roller and the intermediate roller can be adjusted, enabling the device to perform maintenance and detection work on the guide rail frame in use. Description of the Drawings
[0010] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0011] Figure 2 It is a schematic diagram of the axial center roller structure of the present utility model.
[0012] Figure 3 It is a schematic diagram of the side angle plate structure of the present utility model.
[0013] Figure 4 It is a schematic diagram of the measuring roller structure of the present utility model.
[0014] Figure 5 It is a schematic diagram of the structure of the main bracket and the movable block of the present utility model after sectioning.
[0015] Reference numerals: 101 - bed body; 102 - guide rail base; 103 - small carriage; 104 - large carriage; 105 - guide rail frame; 201 - main bracket; 202 - side angle plate; 203 - angle pointer; 204 - center roller; 205 - intermediate roller; 206 - swing rod; 207 - measuring roller; 208 - adjusting slider; 209 - adjusting screw rod; 210 - adjusting handle; 211 - clamping block; 212 - clamping screw rod; 213 - clamping handle; 214 - movable block; 215 - central axis. Detailed implementation mode
[0016] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0017] As Figures 1 to 4 shown, a numerical control tool rest guide rail angle detector includes a bed body 101, a guide rail base 102 is fixedly installed on the bed body 101, multiple guide rails are arranged in parallel on the guide rail base 102, a large carriage 104 is slidably installed on the guide rails of the guide rail base 102, one side of the large carriage 104 away from the guide rail base 102 is an inclined surface, a guide rail frame 105 is fixedly installed on the inclined surface of the guide rail base 102, a small carriage 103 is slidably installed on the guide rail frame 105, a turret can be installed on the small carriage 103, a main bracket 201 is arranged on the guide rail base 102, the main bracket 201 is in close contact with the guide rail surface of the guide rail base 102, the main bracket 201 is composed of a cross plate and a column, a clamping block 211 is slidably installed on the cross plate of the main bracket 201, the clamping block 211 is in close contact with the side surface of the upper guide rail of the guide rail base 102 to stabilize the main bracket 201, a clamping screw rod 212 is rotatably installed on the cross plate of the main bracket 201, a clamping handle 213 is fixedly installed at one end of the clamping screw rod 212, the clamping screw rod 212 is threadedly connected with the clamping block 211, and rotating the clamping handle 213 can drive the clamping block 211 to be in close contact with the side surface of the guide rail of the guide rail base 102. When using this device, first place the main bracket 201 on the guide rail of the guide rail base 102, and then fix the main bracket 201 on the guide rail of the guide rail base 102 through the cross plate of the main bracket 201 in cooperation with the clamping block 211, and rotate the clamping handle 213 to make the clamping block 211 perform the work of clamping or releasing.
[0018] As Figures 1 to 5As shown, a movable block 214 is slidably mounted on the column of the main bracket 201. A side angle plate 202 is fixedly mounted on the movable block 214. The side angle plate 202 is fan-shaped. A scale is provided at the arc surface end of the side angle plate 202. The fan surface angle of the main bracket 201 is from 160 degrees to 180 degrees. A central axis is also provided at the center of the fan surface of the side angle plate 202. A central axis 215 is rotatably mounted on the movable block 214. One end of the central axis 215 is rotatably connected to the side angle plate 202. The other end of the central axis 215 is rotatably mounted with a central axis roller 204. An angle pointer 203 is fixedly mounted on the central axis 215 near the side angle plate 202. A pointing arrow is provided on the side of the angle pointer 203 near the scale on the side angle plate 202. The pointing arrow on the angle pointer 203 cooperates with the scale on the side angle plate 202 to help the user confirm the angle. A swing rod 206 is also fixedly mounted on the central axis 215. An intermediate roller 205 is rotatably mounted on the swing rod 206. An adjusting screw rod 209 is also rotatably mounted on the swing rod 206. An adjusting handle 210 is fixedly mounted at the end of the adjusting screw rod 209 away from the central axis 215. An adjusting slider 208 is slidably mounted on the swing rod 206. A measuring roller 207 is rotatably mounted on the adjusting slider 208. The measuring roller 207, the intermediate roller 205, and the central axis roller 204 have the same diameter. The central axis roller 204, the intermediate roller 205, and the measuring roller 207 can be in contact with the same plane of the guide rail frame 105 at the same time. By rotating the guide rail frame 105, the adjusting slider 208 and the measuring roller 207 can slide on the swing rod 206, so that the measuring roller 207 can avoid contacting the guide rail frame 105 with the small support plate 103.
[0019] Working principle: When this device is in use, it is used when installing the guide rail frame 105 and the small support plate 103. After installing the large support plate 104 on the guide rail of the guide rail seat 102, first confirm that the large support plate 104 is installed well, and then install the guide rail frame 105 on the large support plate 104. At this time, the cross plate of the main bracket 201 can be placed on the guide rail on the guide rail seat 102. Then, by rotating the clamping handle 213, the clamping screw rod 212 can drive the clamping block 211 to move, so that the clamping block 211 is in precise contact with the side surface of the guide rail on the guide rail seat 102, and thus the installation of the main bracket 201 is completed. It should be noted here that the cross plate of the main bracket 201 needs to be in close contact with the guide rail on the guide rail seat 102.
[0020] After manually pulling the movable block 214 and manually rotating the swing rod 206, the measuring roller 207, the intermediate roller 205 and the shaft center roller 204 on the swing rod 206 are brought into contact with the guide rail frame 105, so that the inclination angle of the guide rail frame 105 is confirmed through the three points of the three measuring rollers 207, the intermediate roller 205 and the shaft center roller 204. During the rotation of the swing rod 206, the swing rod 206 will drive the angle pointer 203 to rotate together through the central shaft 215. Furthermore, the angle pointer 203 passes through the scale on the auxiliary side angle plate 202 of the pointer arrow to display the inclination angle of the guide rail frame 105, which is convenient for the user to confirm the angle and the state of the guide rail frame 105 when installing the guide rail frame 105.
[0021] In addition, this device can also be used for maintenance detection of the device in use. The usage method is the same. First, fix the cross plate on the main bracket 201 on the guide rail of the guide rail seat 102. Then rotate the adjustment handle 210, so that the adjustment handle 210 drives the position of the measuring roller 207 through the adjustment screw rod 209, and then adjust the distance between the measuring roller 207 and the intermediate roller 205 to prevent the measuring roller 207 from contacting the small support plate 103. In this way, the turret on the small support plate 103 can be opened, and then the inclination angle of the guide rail frame 105 can be detected.
[0022] The above is only the preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
Claims
1. A CNC tool holder guide rail angle detector, comprising a bed (101), a guide rail seat (102) fixedly mounted on the bed (101), a plurality of guide rails arranged in parallel on the guide rail seat (102), a large support plate (104) slidably mounted on the guide rails on the guide rail seat (102), characterized in that: The side of the large support plate (104) away from the guide rail seat (102) is an inclined surface, a guide rail frame (105) is fixedly mounted on the inclined surface of the guide rail seat (102), a small support plate (103) is slidably mounted on the guide rail frame (105), a main bracket (201) is arranged on the guide rail seat (102), the main bracket (201) is in close contact with the guide rail surface of the guide rail seat (102), and the main bracket (201) is composed of a horizontal plate and a The main support (201) is composed of a column, a movable block (214) is slidably mounted on the column of the main support (201), a side angle plate (202) is fixedly mounted on the movable block (214), the side angle plate (202) is fan-shaped, a scale is provided on the arc surface end of the side angle plate (202), the fan angle of the main support (201) is 160 to 180 degrees, and a central axis is also provided at the center of the fan circle of the side angle plate (202).
2. According to claim 1, a CNC tool holder guide rail angle detector is characterized in that: A central shaft (215) is rotatably mounted on the movable block (214), one end of the central shaft (215) is rotatably connected to the side angle plate (202), and an axial roller (204) is rotatably mounted on the other end of the central shaft (215). An angle pointer (203) is fixedly mounted on one end of the central shaft (215) close to the side angle plate (202), and a directional arrow is also provided on the side of the angle pointer (203) close to the side angle plate (202) where a scale is provided, and the directional arrow on the angle pointer (203) cooperates with the scale on the side angle plate (202) to help the user confirm the angle.
3. The CNC tool holder guide rail angle detector according to claim 2, characterized in that: A swing rod (206) is fixedly mounted on the central axis (215), an intermediate roller (205) is rotatably mounted on the swing rod (206), an adjusting screw rod (209) is rotatably mounted on the swing rod (206), an adjusting handle (210) is fixedly mounted on one end of the adjusting screw rod (209) away from the central axis (215), an adjusting slider (208) is slidably mounted on the swing rod (206), a measuring roller (207) is rotatably mounted on the adjusting slider (208), the measuring roller (207) has the same diameter as the intermediate roller (205) and the axial roller (204), and the axial roller (204), the intermediate roller (205) and the measuring roller (207) can contact the same plane of the guide rail frame (105) at the same time.
4. The CNC tool holder guide rail angle detector according to claim 1, characterized in that: A clamping block (211) is slidably mounted on the transverse plate of the main bracket (201), and the clamping block (211) is in close contact with the side of the upper guide rail of the guide rail seat (102) to stabilize the main bracket (201). A clamping screw (212) is rotatably mounted on the transverse plate of the main bracket (201), and a clamping handle (213) is fixedly mounted on one end of the clamping screw (212). The clamping screw (212) is connected to the clamping block (211) by threads, and the clamping handle (213) can be rotated to drive the clamping block (211) to be in close contact with the side of the guide rail of the guide rail seat (102).