Compatible screw wobble plate equipment and assembling system

By designing compatible screw plating equipment, using multiple screw plating machines and a joint working feeding, transmission and loading mechanism, the problem that existing equipment is difficult to adapt to multiple types of screws is solved, and efficient and accurate screw plating is achieved.

CN223002233UActive Publication Date: 2025-06-20SUZHOU KANGKELI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421676991.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-06-20
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

Existing screw plating equipment is difficult to adapt to the swing of various types of screws, resulting in low efficiency and accuracy, increasing production costs and time.

Method used

A compatible screw plating device is designed. By setting up multiple screw plating machines in sequence, the joint work of the loading mechanism, the loading mechanism and the material transfer mechanism are used to realize the synchronous loading, transmission and loading of various types of screws.

Benefits of technology

It improves the efficiency and accuracy of screw tilt, enhances the compatibility and scope of equipment, reduces the demand for manual verification, and reduces production costs and time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides compatible screw wobble plate equipment and an assembly system, which comprise a plurality of screw wobble plate machines, and any screw wobble plate machine comprises a feeding mechanism, a screw wobble plate mechanism and a screw wobble plate mechanism, the bearing and conveying mechanism comprises conveying assemblies and material trays, the conveying assemblies between every two adjacent screw tray arranging machines are in butt joint to form a conveying channel, the material trays move along the conveying channels, multiple containing holes are formed in the material trays, and the calibers of the multiple containing holes correspond to screws of multiple models; the material moving mechanism comprises a material moving piece and moves between the feeding mechanism and the bearing and conveying mechanism. According to the screw tray placing machine, screws of different models can be sequentially fed, various screws can be gathered in the same material tray, feeding, material conveying and material tray loading are synchronously carried out, the screw tray placing efficiency is improved, the screw tray placing accuracy degree is further improved, and therefore the screw tray placing machine has the advantages of being high in compatibility, wide in application range and high in practicability. And the operation efficiency is high, and the screws are accurately placed on the tray.
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Description

Technical Field

[0001] The utility model relates to the technical field of transportation equipment, in particular to a compatible screw plate arranging device and an assembly system. Background Technique

[0002] In the automobile manufacturing industry, screws are important connecting components, responsible for firmly connecting various components of the automobile together. There are a wide variety of screw models required for different vehicle models and different components. Therefore, after the screws are produced, it is necessary to integrate and transport various screws required for the same vehicle model through screw trays to facilitate subsequent assembly work.

[0003] However, a major problem currently existing is that it is difficult to effectively arrange different models of screws through the same device. Most of the existing screw plate arranging devices are customized designs, optimized for specific models of screws, and it is difficult to adapt to multiple models of screws in the same plate arranging process. Therefore, often after the screws of the same model are arranged on the plate, they need to be transferred to the next station for arranging another model of screws, thus increasing a lot of unnecessary transportation beats and reducing the efficiency of screw plate arranging.

[0004] In addition, even if the screws are arranged on the screw tray through the device, due to various reasons, such as differences in the size, shape, weight, etc. of the screws, the number of screws after arranging on the plate is often difficult to ensure accurately. This not only affects the efficiency of the assembly work, but also may have a potential impact on the quality and safety of the automobile. In the actual production process, in order to ensure the smooth progress of the assembly work, a large number of workers are usually required to count and check the screws, thus increasing the production cost and time. Summary of the Invention

[0005] Therefore, the technical problem to be solved by the utility model is to overcome the problem of low efficiency and accuracy of arranging different models of screws in the prior art, and provide a compatible screw plate arranging device and an assembly system.

[0006] To solve the above technical problem, the utility model provides a compatible screw plate arranging device, which includes a plurality of screw plate arranging machines. The plurality of screw plate arranging machines are arranged in sequence along a first direction and are respectively used for feeding various models of screws. Any one of the screw plate arranging machines includes: a feeding mechanism; a carrying and transmitting mechanism, the carrying and transmitting mechanism is arranged at the discharging end of the feeding mechanism and includes a transmission component and a tray. The transmission component extends along the first direction, and the transmission components between two adjacent screw plate arranging machines are mutually butted to form a transmission channel. The tray moves along the transmission channel and is provided with a plurality of accommodating holes, and the apertures of the plurality of accommodating holes correspond to the various models of screws; a material transferring mechanism, which includes a material transferring part, and the screws to be transmitted are connected to the material transferring part, and the material transferring part moves between the feeding mechanism and the carrying and transmitting mechanism.

[0007] In one embodiment of the present utility model, the feeding mechanism includes a table body and a vibrating disk. The vibrating disk is supported on the table body, and its discharge port is arranged towards the corresponding load-carrying transmission mechanism.

[0008] In one embodiment of the present utility model, the feeding mechanism further includes a screw conveyor belt, which is arranged between the discharge port and the material-transferring mechanism.

[0009] In one embodiment of the present utility model, the load-carrying transmission mechanism further includes a jacking mechanism, which is arranged at the center of the transmission assembly. It includes a jacking module and a jacking plate. The jacking module extends along the height direction of the load-carrying transmission mechanism, and the jacking plate is slidably connected to the jacking module to move up and down inside the transmission channel.

[0010] In one embodiment of the present utility model, the material-transferring mechanism includes a first module, a second module, and a lifting module. The first module extends along a second direction, the second module is slidably connected to the first module, the second module extends along a first direction, the lifting module is slidably connected to the second module, the lifting module extends along a third direction, and the material-transferring member is slidably connected to the lifting module.

[0011] In one embodiment of the present utility model, a first driver is provided on the first module, the first driver is connected to the second module, a second driver is provided on the second module, the second driver is connected to the lifting module, a third driver is provided on the lifting module, and the third driver is connected to the material-transferring member.

[0012] In one embodiment of the present utility model, the material-transferring mechanism further includes a frame body, which is arranged on one side of the transmission channel, and the first module is connected to the frame body.

[0013] In one embodiment of the present utility model, the material-transferring member includes a sliding frame, an opening and closing driver, and at least two clamping jaws. The sliding frame is connected to the lifting module, the opening and closing driver is arranged between the clamping jaws and the sliding frame, at least two clamping jaws form a clamping space, the size of the clamping space matches the diameter of the screw to be clamped, and at least two clamping jaws move relatively closer / farther away to clamp / release the screw.

[0014] In one embodiment of the present utility model, it further includes a control mechanism, and the feeding mechanism, the load-carrying transmission mechanism, and the material-transferring mechanism are respectively connected to the control mechanism.

[0015] The present utility model also provides an assembly system, which includes the above-mentioned compatible screw tray device.

[0016] The above technical solution of the present utility model has the following advantages compared with the prior art:

[0017] For the compatible screw tray arranging device and assembly system of the present utility model, multiple screw tray arranging machines are sequentially arranged to feed different types of screws in sequence, and multiple types of screws can be assembled in the same tray. Among them, the feeding mechanism, the carrying and transporting mechanism, and the material transferring mechanism cooperate with each other to realize the synchronous progress of processing processes such as feeding, material transporting, and material tray arranging. This not only improves the screw tray arranging efficiency but also improves the accuracy of screw tray arranging. Compared with the current conventional screw transporting devices, this application has significant advantages such as strong compatibility, wide application range, high operation efficiency, and accurate screw tray arranging. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to make the content of the present utility model easier to be clearly understood, the following further details the present utility model according to the specific embodiments of the present utility model in conjunction with the accompanying drawings.

[0019] Figure 1 is a three-dimensional structural schematic diagram of the compatible screw tray arranging device in the preferred embodiment of the present utility model;

[0020] Figure 2 is Figure 1 a three-dimensional structural schematic diagram of some screw tray arranging machines in the shown compatible screw tray arranging device;

[0021] Figure 3 is Figure 2 an enlarged schematic diagram at position A in

[0022] Explanation of the reference numerals in the drawings: 100, feeding mechanism; 110, vibrating bowl; 111, discharge port; 120, table body; 130, screw conveyor belt; 200, carrying and transporting mechanism; 210, transmission assembly; 220, tray; 230, lifting mechanism; 231, lifting module; 232, lifting plate; 300, material transferring mechanism; 310, frame; 320, first module; 321, first driver; 330, second module; 331, second driver; 340, lifting module; 341, third driver; 350, material transferring member; 351, sliding frame; 352, opening and closing driver; 353, clamping jaw; X, first direction; Y, second direction; Z, third direction. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The following further illustrates the present utility model in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and be able to implement it, but the embodiments cited do not limit the present utility model.

[0024] Embodiment 1

[0025] See Figure 1 As shown, this embodiment provides a compatible screw tray arranging device, which includes a plurality of screw tray arranging machines. The plurality of screw tray arranging machines are sequentially arranged along the first direction X and are respectively used for feeding screws of multiple models. Any one of the screw tray arranging machines includes: a feeding mechanism 100; a carrying and transmitting mechanism 200, which is arranged at the discharge end of the feeding mechanism 100. The carrying and transmitting mechanism 200 includes a transmission component 210 and a tray 220. The transmission component 210 extends along the first direction X, and the transmission components 210 between two adjacent screw tray arranging machines are docked with each other to form a transmission channel. The tray 220 moves along the transmission channel and is provided with a plurality of accommodating holes. The diameters of the plurality of accommodating holes correspond to the screws of the multiple models. A material transferring mechanism 300, which includes a transferring member 350. The screws to be transmitted are connected to the transferring member 350, and the transferring member 350 moves between the feeding mechanism 100 and the carrying and transmitting mechanism.

[0026] The compatible screw tray arranging device described in this embodiment feeds different models of screws in sequence through a plurality of sequentially arranged screw tray arranging machines, and can gather multiple screws on the same tray 220. Among them, the feeding mechanism 100, the carrying and transmitting mechanism 200, and the material transferring mechanism 300 cooperate with each other to realize the synchronous progress of processing processes such as feeding, material transmission, and material loading onto the tray. This not only improves the screw tray arranging efficiency but also improves the accuracy of screw tray arranging. Compared with the current conventional screw transmission devices, this application has significant advantages such as strong compatibility, wide application range, high operation efficiency, and accurate screw tray arranging.

[0027] It should be noted that for the convenience of description, in this embodiment, the extending direction of the transmission channel is defined as the first direction X, the width direction of this device is defined as the second direction Y, and the height direction of this device is defined as the third direction Z. Among them, the first direction X, the second direction Y, and the third direction Z are perpendicular to each other in pairs, and the first direction X and the second direction Y are located in the same plane.

[0028] See Figure 1 and Figure 2 As shown, this embodiment includes six screw tray arranging machines for feeding and arranging six different models of screws. The six screw tray arranging machines are arranged on the same straight line to realize the connection of the transmission channel. Further, in any one of the screw tray arranging machines, the feeding mechanism 100, the material transferring mechanism 300, and the carrying and transmitting mechanism 200 are sequentially arranged along the second direction Y, which can reduce the overall floor area of this device and improve the space utilization rate while realizing the cooperation of the three.

[0029] In this embodiment, the six screw panning machines have the same structural configuration, wherein only the clamping space of the material moving member 350 is different. Here, one of the screw panning machines is taken as an example for description. Figure 2 As shown, the feeding mechanism 100 includes a platform 120 and a vibration plate 110, the vibration plate 110 is supported on the platform 120, and its discharge port 111 is arranged toward the corresponding carrying and transmission mechanism 200. Further, the feeding mechanism 100 also includes a screw transmission belt 130, and the screw transmission belt 130 is arranged between the discharge port 111 and the material moving mechanism 300, thereby realizing the directional guided transmission of the screws after feeding.

[0030] See also Figure 2 and Figure 3 As shown, the material moving mechanism 300 includes a frame 310, a first module 320, a second module 330 and a lifting module 340. The frame 310 is arranged on one side of the transmission channel, the first module 320 is connected to the frame 310, the first module 320 extends along the second direction Y, the second module 330 is slidably connected to the first module 320, the second module 330 extends along the first direction X, the lifting module 340 is slidably connected to the second module 330, the lifting module 340 extends along the third direction Z, and the material moving member 350 is slidably connected to the lifting module 340. Furthermore, the first module 320 is provided with a first driver 321, the first driver 321 is connected to the second module 330, the second module 330 is provided with a second driver 331, the second driver 331 is connected to the lifting module 340, the lifting module 340 is provided with a third driver 341, and the third driver 341 is connected to the material moving member 350. Based on this, the material moving member 350 can perform three-dimensional flexible movement between the loading mechanism 100 and the carrying and transmission mechanism 200 to improve the flexibility of use of the present equipment.

[0031] See also Figure 2 and Figure 3As shown, the material transfer member 350 includes a carriage 351, an opening and closing drive 352, and at least two clamping jaws 353. The carriage 351 is connected to the lifting module 340. The opening and closing drive 352 is disposed between the clamping jaws 353 and the carriage 351. At least two clamping jaws 353 define a clamping space therebetween, and the size of the clamping space matches the diameter of the screw to be clamped. At least two clamping jaws 353 move relatively closer to / away from each other to clamp / release the screw. Specifically, in the material transfer member 350 of this embodiment, two clamping jaws 353 are provided along the first direction X, and a clamping space matching the size of the screw to be clamped is provided between the two clamping jaws 353, thereby improving the stability of the screw during transportation. Further, the material transfer member 350 in this embodiment is provided as a quick-change member. During actual use, an operator can perform quick replacement of the material transfer member 350 according to actual use requirements.

[0032] In this embodiment, the load-bearing transmission mechanism 200 further includes a lifting mechanism 230. The lifting mechanism 230 is disposed at the center of the transmission assembly 210 and includes a lifting module 231 and a lifting plate 232. The lifting module 231 extends along the height direction of the load-bearing transmission mechanism 200, and the lifting plate 232 is slidably connected to the lifting module 231 to move up and down inside the transmission channel. Specifically, for convenience of control, the transmission channel in this embodiment always transports materials along the first direction X. To ensure that the material transfer mechanism 300 can accurately place the screw into the corresponding accommodation hole of the tray 220, it is necessary to lift the tray 220 until it disengages from the transmission assembly 210. When the material transfer mechanism 300 completes the material placement, the lifting mechanism 230 drives the tray 220 to return to the initial height, so that the tray 220 continues to move along the transmission channel.

[0033] This embodiment further includes a control mechanism. The feeding mechanism 100, the load-bearing transmission mechanism 200, and the material transfer mechanism 300 are respectively connected to the control mechanism. During actual production and processing, an operator can perform real-time adjustment of the above structures through the control mechanism to improve the flexibility of use of this application, or can perform parameter presetting on this application through the control system, thereby improving the automation degree of this device.

[0034] Embodiment Two

[0035] This embodiment provides an assembly system, which includes the above-mentioned compatible screw tray arranging device.

[0036] In summary, for the compatible screw tray device and assembly system of the present utility model, different types of screws are successively loaded by a plurality of screw tray machines arranged in sequence, and multiple types of screws can be assembled in the same tray 220. Among them, the feeding mechanism 100, the carrying and transmission mechanism 200, and the material transfer mechanism 300 cooperate with each other to realize the synchronous progress of processing procedures such as feeding, material transmission, and material tray loading. This not only improves the screw tray efficiency but also enhances the accuracy of screw tray loading. Compared with the current conventional screw transmission equipment, this application has significant advantages such as strong compatibility, wide application range, high operation efficiency, and precise screw tray loading.

[0037] Obviously, the above embodiments are merely examples given for clear illustration and are not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. The obvious changes or modifications derived therefrom still fall within the protection scope of the creation of the present utility model.

Claims

1. A compatible screw plate device, characterized in that: It includes a plurality of screw panning machines, which are arranged in sequence along a first direction and are used to feed screws of various types, respectively. Any of the screw panning machines includes: Feeding mechanism; A load-bearing transmission mechanism, the load-bearing transmission mechanism is arranged at the discharge end of the feeding mechanism, and comprises a transmission component and a material tray, the transmission component extends along a first direction, the transmission components between two adjacent screw plate-stirring machines are butted against each other to form a transmission channel, the material tray moves along the transmission channel, and a variety of accommodating holes are arranged on the material tray, and the diameters of the various accommodating holes correspond to the various types of screws; The material moving mechanism comprises a material moving piece, the screw to be transmitted is connected to the material moving piece, and the material moving piece moves between the loading mechanism and the carrying and transmitting mechanism.

2. The compatible screw plate device according to claim 1, characterized in that: The feeding mechanism comprises a platform and a vibration plate. The vibration plate is supported on the platform, and a discharge port thereof is arranged toward the corresponding carrying and transmission mechanism.

3. The compatible screw plate device according to claim 2, characterized in that: The feeding mechanism also includes a screw conveyor belt, and the screw conveyor belt is arranged between the discharge port and the material moving mechanism.

4. The compatible screw plate device according to claim 1, characterized in that: The load-bearing transmission mechanism also includes a lifting mechanism, which is arranged at the center of the transmission component and includes a lifting module and a lifting plate. The lifting module extends along the height direction of the load-bearing transmission mechanism, and the lifting plate is slidably connected to the lifting module to move up and down inside the transmission channel.

5. The compatible screw plate device according to claim 1, characterized in that: The material moving mechanism includes a first module, a second module and a lifting module. The first module extends along the second direction, the second module is slidably connected to the first module, the second module extends along the first direction, the lifting module is slidably connected to the second module, the lifting module extends along the third direction, and the material moving member is slidably connected to the lifting module.

6. The compatible screw plate device according to claim 5, characterized in that: The first module is provided with a first driver, the first driver is connected to the second module, the second module is provided with a second driver, the second driver is connected to the lifting module, the lifting module is provided with a third driver, and the third driver is connected to the material moving member.

7. The compatible screw plate device according to claim 6, characterized in that: The material transfer mechanism further includes a frame, which is disposed on one side of the transmission channel, and the first module is connected to the frame.

8. The compatible screw plate device according to claim 5, characterized in that: The material moving part includes a slide, an opening and closing drive and at least two clamps, the slide is connected to the lifting module, the opening and closing drive is arranged between the clamps and the slide, at least two of the clamps occupy a clamping space, the size of the clamping space matches the diameter of the screw to be clamped, and at least two of the clamps are relatively close / far apart to clamp / release the screw.

9. The compatible screw plate device according to claim 1, characterized in that: It also includes a control mechanism, and the feeding mechanism, the carrying and transmission mechanism and the material moving mechanism are respectively connected to the control mechanism.

10. An assembly system, characterized in that: The invention comprises the compatible screw plate swing device as described in any one of claims 1 to 9.