Crystal plectrum feeding mechanism
By designing a crystal pick loading mechanism using pneumatic suction cups and drive motor systems, the problem of cumbersome loading in the traditional loading process is solved, efficient and precise loading of crystal pick raw materials is achieved, and the automation and precision level of manufacturing process is improved.
Patent Information
- Application Number
- CN202422314168.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-23
AI Technical Summary
During the loading and processing of traditional crystal pads, due to the small size and smooth surface, the loading is complicated and difficult to achieve automation and precision.
A crystal pick loading mechanism is designed, using a pneumatic suction cup and a driving motor system. The pneumatic suction cup is driven by horizontal and vertical transmission gears for precise movement and adjustment, realizing the automatic loading of the crystal pick raw materials.
It realizes efficient and precise loading of crystal pick raw materials, reduces the cumbersomeness of manual operation, improves the automation and precision of manufacturing processes, and avoids the risk of damage to raw materials during loading.
Smart Images

Figure CN223002329U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile interior decoration processing, in particular to a crystal paddle shifter feeding mechanism. Background Technique
[0002] Automobile interior refers to the internal decoration and configuration of the vehicle interior space, which covers many components inside the automobile, including but not limited to seats, steering wheels, instrument panels, center consoles, door panels, roofs, carpets, floor mats, seat belts, sun visors, side wall panels of the trunk, etc. These components together constitute the internal environment of the automobile, providing a comfortable, safe and convenient riding and driving experience for the passengers and drivers.
[0003] The main functions of automobile interior include: Decorative function: The design of automobile interior often pays attention to beauty and personalization, creating a unique in-vehicle atmosphere through different materials, colors and shapes, and enhancing the overall grade and attractiveness of the vehicle. Comfort: The design of the interior fully considers the ergonomic principles. For example, the comfort of the seats, the grip of the steering wheel, the adjustment of the air conditioning system, etc. are all aimed at providing the best riding and driving experience. In addition, the selection of interior materials also pays attention to touch and breathability to ensure the comfort of the passengers and drivers. Safety: Many components of automobile interior have safety functions, such as seat belts, airbags, headrests, etc., which can protect the safety of passengers and drivers in case of emergencies. At the same time, the design of the interior also needs to consider factors such as wide field of vision and convenient operation to reduce the probability of accidents. Functional: The interior also bears many functional requirements, such as the design of storage space, the layout of the audio system, the position of the air conditioning vents, etc., which are all aimed at meeting the daily use needs of passengers and drivers. These functional designs make the automobile interior more practical and convenient.
[0004] However, in actual use of the existing technology, with the rapid development of the automobile industry, consumers' requirements for the luxury and technological sense of automobile interiors are increasing day by day. As an important element to enhance the luxury atmosphere of the cockpit, the automation and precision of the manufacturing process of crystal paddle shifters have become the focus of attention of automobile manufacturers. When traditional crystal paddles are fed and processed, due to their small size and relatively smooth raw material surface, the feeding of crystal raw materials is rather cumbersome. Content of the Utility Model
[0005] The purpose of the utility model is to provide a crystal paddle shifter feeding mechanism to solve the problem that with the rapid development of the automobile industry, consumers' requirements for the luxury and technological sense of automobile interiors are increasing day by day. As an important element to enhance the luxury atmosphere of the cockpit, the automation and precision of the manufacturing process of crystal paddle shifters have become the focus of attention of automobile manufacturers. When traditional crystal paddles are fed and processed, due to their small size and relatively smooth raw material surface, the feeding of crystal raw materials is rather cumbersome.
[0006] To achieve the above object, the utility model provides the following technical solutions: It includes a mounting base plate. A main support frame is fixedly installed on the front side of the upper end of the mounting base plate. A horizontal fixing table is fixedly installed on the upper end of the main support frame. Horizontal limiting slide rails are fixedly installed on the inner sides of the upper and lower ends of the horizontal fixing table. A moving seat is in limiting and fitting movable connection on the outer sides of the horizontal limiting slide rails. A horizontal driving straight rack is fixedly installed on the front side of the upper end of the horizontal fixing table. A first driving motor is fixedly installed on the upper end of the moving seat. A first transmission gear is fixedly installed on the transmission shaft part at the lower end of the first driving motor. A vertical limiting slide rail is in limiting and fitting movable connection on the front end of the moving seat. A vertical moving table is fixedly installed on the front end of the vertical limiting slide rail. A vertical driving straight rack is fixedly installed on the side end of the vertical moving table. A second driving motor is fixedly installed on the rear side end of the moving seat. A second transmission gear is fixedly installed on the transmission shaft part inside the second driving motor;
[0007] A mounting plate is fixedly installed at the bottom of the vertical moving table. A rotating toothed disc is rotatably connected to the bottom of the mounting plate through a rotating shaft. A third driving motor is fixedly installed on the upper side end of the mounting plate. A rotating gear is fixedly installed on the transmission shaft part at the bottom of the third driving motor. A limiting tube is fixedly installed at the bottom of the rotating toothed disc. A buffer spring is fixedly installed at the inner top of the limiting tube. A limiting post is fixedly installed at the bottom of the buffer spring. A pneumatic suction cup is fixedly installed at the bottom of the limiting post;
[0008] A sub-support frame is fixedly installed on the rear side of the upper end of the mounting base plate. A material trough for holding crystal wafer raw materials is fixedly installed on the upper end of the sub-support frame. A material opening is formed at the rear end of the material trough. An adjusting screw is threadedly connected through the side end of the material trough. A limiting plate is rotatably connected to the inner side of the adjusting screw through a rotating shaft. Limiting slide rods are fixedly installed on both sides of the outer end of the limiting plate.
[0009] Preferably, the number of the horizontal limiting slide rails is two, which are symmetrically distributed on the inner sides of the upper and lower ends of the horizontal fixing table respectively.
[0010] Preferably, limiting buffer heads are fixedly installed on the inner sides of both ends of the horizontal fixing table for support, and the number of the limiting buffer heads is two, which are symmetrically distributed on the inner sides of both ends of the horizontal fixing table respectively.
[0011] Preferably, the first transmission gear is meshed and connected with the horizontal driving straight rack. The number of the vertical limiting slide rails is two, which are symmetrically distributed on both sides of the front end of the moving seat respectively. The second transmission gear is meshed and connected with the vertical driving straight rack.
[0012] Preferably, the rotating gear is meshed and connected with the rotating toothed disc. The outer curved surface of the upper end of the limiting post is in fitting and movable connection with the inner wall of the limiting tube. The pneumatic suction cup is communicated with an external suction pump through an air pipe.
[0013] Preferably, the rear end of the material trough is inclined upward, and the bottom of the front end of the material trough is on the same vertical line as the pneumatic suction cup.
[0014] Preferably, the limiting plate is fitted and movably connected to the inner wall of the material trough. There are two limiting slide rods, which are symmetrically distributed on both sides of the outer end of the limiting plate, and the limiting slide rods penetrate and are fitted and movably connected to the outside of the material trough.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. When the first driving motor is turned on in the present utility model, it will drive the first transmission gear to rotate. When the first transmission gear rotates, it will drive the moving seat to move linearly left and right through the acting force generated by meshing with the horizontal transmission straight rack. When the moving seat moves linearly left and right, it will synchronously drive the crystal wafer raw material adsorbed by the pneumatic suction cup to move linearly left and right. When the crystal wafer raw material adsorbed by the pneumatic suction cup moves linearly left and right to the required feeding position, by controlling the second driving motor to be turned on. When the second driving motor is turned on, it will drive the crystal wafer raw material adsorbed by the pneumatic suction cup to move linearly downward in sequence. When the crystal wafer raw material adsorbed by the pneumatic suction cup moves linearly downward, through the buffer spring and the limiting column, it can play a buffering role when the pneumatic suction cup moves linearly downward, so that when the crystal wafer raw material is adsorbed or fed downward, the situation of being damaged by being pressed downward by the pneumatic suction cup can be avoided. Thus, while the pneumatic suction cup is used to adsorb and feed the crystal wafer raw material, it can play a buffering role during adsorption and feeding;
[0017] 2. The present utility model also controls the third driving motor to be turned on. When the third driving motor is turned on, it will drive the rotating gear to rotate. When the rotating gear rotates, it will meshingly drive the rotating disk to rotate. When the rotating disk rotates, it will drive the limiting tube to rotate. When the limiting tube rotates, it will synchronously drive the crystal wafer raw material adsorbed by the pneumatic suction cup to be adjusted horizontally. Thus, while the pneumatic suction cup is used to adsorb and feed the crystal wafer raw material, it is convenient to horizontally adjust the feeding position of the crystal wafer raw material. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic diagram of the overall structure of a crystal wafer feeding mechanism of the present utility model Figure 1 ;
[0019] Figure 2 is a schematic diagram of the overall structure of a crystal wafer feeding mechanism of the present utility model Figure 2 ;
[0020] Figure 3 is a schematic diagram of the partial structure of a crystal wafer feeding mechanism of the present utility model Figure 1 ;
[0021] Figure 4 Partial structural schematic diagram of a crystal dial feeding mechanism of the present utility model Figure 2 ;
[0022] Figure 5 Partial sectional schematic diagram of a crystal dial feeding mechanism of the present utility model.
[0023] In the figure: 1. Installation base plate; 2. Main support frame; 3. Horizontal fixed table; 4. Horizontal limit slide rail; 5. Limit buffer head; 6. Moving seat; 7. Horizontal transmission straight rack; 8. First driving motor; 9. First transmission gear; 10. Vertical limit slide rail; 11. Vertical moving table; 12. Vertical transmission straight rack; 13. Second driving motor; 14. Second transmission gear; 15. Installation plate; 16. Rotating toothed disc; 17. Third driving motor; 18. Rotating gear; 19. Limit column; 20. Pneumatic suction cup; 21. Sub-support frame; 22. Material tank; 23. Material inlet; 24. Adjusting screw; 25. Limit plate; 26. Limit slide bar; 27. Limit pipe; 28. Buffer spring. Specific implementation manners
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figures 1-5, the present utility model provides a technical solution for a crystal paddle feeding mechanism: including a mounting base plate 1, a main support frame 2 is fixedly installed on the front side of the upper end of the mounting base plate 1, a horizontal fixed platform 3 is fixedly installed on the upper end of the main support frame 2, horizontal limiting slide rails 4 are fixedly installed on the inner sides of the upper and lower ends of the horizontal fixed platform 3, and the number of the horizontal limiting slide rails 4 is two, which are symmetrically distributed on the inner sides of the upper and lower ends of the horizontal fixed platform 3 respectively. Limiting buffer heads 5 are supported and fixedly installed on the inner sides of both ends of the horizontal fixed platform 3, and the number of the limiting buffer heads 5 is two, which are symmetrically distributed on the inner sides of both ends of the horizontal fixed platform 3 respectively. A moving seat 6 is connected in a limiting and fitting manner on the outer side of the horizontal limiting slide rail 4. A horizontal transmission straight rack 7 is fixedly installed on the front side of the upper end of the horizontal fixed platform 3. A first driving motor 8 is fixedly installed on the upper end of the moving seat 6. A first transmission gear 9 is fixedly installed on the lower end transmission shaft part of the first driving motor 8, and the first transmission gear 9 is meshed and connected with the horizontal transmission straight rack 7. A vertical limiting slide rail 10 is connected in a limiting and fitting manner on the front end of the moving seat 6, and the number of the vertical limiting slide rails 10 is two, which are symmetrically distributed on both sides of the front end of the moving seat 6 respectively. A vertical moving platform 11 is fixedly installed on the front end of the vertical limiting slide rail 10. A vertical transmission straight rack 12 is fixedly installed on the side end of the vertical moving platform 11. A second driving motor 13 is fixedly installed on the rear side end of the moving seat 6. A second transmission gear 14 is fixedly installed on the inner side transmission shaft part of the second driving motor 13, and the second transmission gear 14 is meshed and connected with the vertical transmission straight rack 12;
[0026] An installation plate 15 is fixedly installed at the bottom of the vertical moving platform 11. A rotating gear disk 16 is rotatably connected to the bottom of the installation plate 15 through a rotating shaft. A third driving motor 17 is fixedly installed on the upper side end of the installation plate 15. A rotating gear 18 is fixedly installed on the bottom transmission shaft part of the third driving motor 17, and the rotating gear 18 is meshed and connected with the rotating gear disk 16. A limiting tube 27 is fixedly installed at the bottom of the rotating gear disk 16. A buffer spring 28 is fixedly installed on the inner top of the limiting tube 27. A limiting column 19 is fixedly installed at the bottom of the buffer spring 28, and the outer curved surface of the upper end of the limiting column 19 is in fitting and movable connection with the inner wall of the limiting tube 27. A pneumatic suction cup 20 is fixedly installed at the bottom of the limiting column 19, and the pneumatic suction cup 20 is communicated with an external suction pump through an air pipe;
[0027] A secondary support frame 21 is fixedly installed at the rear side of the upper end of the mounting base plate 1. A material trough 22 for holding the raw materials of the crystal wafer is fixedly installed at the upper end of the secondary support frame 21. The rear end of the material trough 22 is inclined upward. The bottom of the front end of the material trough 22 is on the same vertical line as the pneumatic suction cup 20. A material opening 23 is provided at the rear end of the material trough 22. An adjusting screw rod 24 is threadedly connected through the side end of the material trough 22. The inner side of the adjusting screw rod 24 is rotatably connected to a limiting plate 25 through a rotating shaft. The limiting plate 25 is in a fitting and movable connection with the inner wall of the material trough 22. Two limiting slide rods 26 are fixedly installed on both sides of the outer end of the limiting plate 25. The number of the limiting slide rods 26 is two, and they are symmetrically distributed on both sides of the outer end of the limiting plate 25. The limiting slide rods 26 penetrate through and are in a fitting and movable connection with the outside of the material trough 22, so as to limit the linear movement of the limiting plate 25 through the limiting slide rods 26.
[0028] Working principle: When in use, the utility model inputs the raw materials of the crystal wafer to be loaded into the material trough 22 through the material opening 23. When the raw materials of the crystal wafer are input into the material trough 22, the raw materials of the crystal wafer will slide forward and downward under the action of gravity to the bottom of the front end of the material trough 22. When the raw materials of the crystal wafer slide forward and downward to the bottom of the front end of the material trough 22, the adjusting screw rod 24 is rotated. When the adjusting screw rod 24 rotates, the limiting plate 25 will be driven to linearly move inward due to the acting force generated by the threaded connection. When the limiting plate 25 linearly moves inward, the raw materials of the crystal wafer inside the material trough 22 will be limited, so that when the raw materials of the crystal wafer are input into the material trough 22, they can be arranged in an inclined manner in sequence.
[0029] When the raw materials of the crystal wafer are successively arranged in an inclined manner, by controlling the start of the second drive motor 13, when the second drive motor 13 starts, it will drive the second transmission gear 14 to rotate. When the second transmission gear 14 rotates, it will drive the vertical moving table 11 to move linearly downward through the acting force generated by meshing with the vertical transmission straight rack 12. When the vertical moving table 11 moves linearly downward, it will synchronously drive the pneumatic suction cup 20 to move linearly downward. When the pneumatic suction cup 20 moves linearly downward, it will adsorb the raw materials of the crystal wafer placed at the bottom of the front end of the material trough 22. When the pneumatic suction cup 20 adsorbs the raw materials of the crystal wafer, by controlling the second drive motor 13 to rotate in the reverse direction. When the second drive motor 13 rotates in the reverse direction, it will drive the vertical moving table 11 to move linearly upward. When the vertical moving table 11 moves linearly upward, it will drive the raw materials of the crystal wafer adsorbed by the pneumatic suction cup 20 to move linearly upward and be lifted. When the raw materials of the crystal wafer adsorbed by the pneumatic suction cup 20 move linearly upward and are lifted, by controlling the start of the first drive motor 8. When the first drive motor 8 starts, it will drive the first transmission gear 9 to rotate. When the first transmission gear 9 rotates, it will drive the moving seat 6 to move linearly left and right through the acting force generated by meshing with the horizontal transmission straight rack 7. When the moving seat 6 moves linearly left and right, it will synchronously drive the raw materials of the crystal wafer adsorbed by the pneumatic suction cup 20 to move linearly left and right. When the raw materials of the crystal wafer adsorbed by the pneumatic suction cup 20 move linearly left and right to the required loading position, by controlling the start of the second drive motor 13. When the second drive motor 13 starts, it will successively drive the raw materials of the crystal wafer adsorbed by the pneumatic suction cup 20 to move linearly downward. When the raw materials of the crystal wafer adsorbed by the pneumatic suction cup 20 move linearly downward, through the buffer spring 28 cooperating with the limit post 19, it can play a buffering role when the pneumatic suction cup 20 moves linearly downward, so that when the raw materials of the crystal wafer are adsorbed or loaded downward, the situation of being damaged by being pressed downward by the pneumatic suction cup 20 can be avoided. Thus, while the pneumatic suction cup 20 adsorbs and loads the raw materials of the crystal wafer, it can play a buffering role during adsorption and loading;
[0030] Meanwhile, by controlling the start of the third drive motor 17, when the third drive motor 17 starts, it will drive the rotating gear 18 to rotate. When the rotating gear 18 rotates, it will meshingly drive the rotating disk 16 to rotate. When the rotating disk 16 rotates, it will drive the limiting tube 27 to rotate. When the limiting tube 27 rotates, it will synchronously drive the raw materials of the crystal wafer adsorbed by the pneumatic suction cup 20 to be adjusted horizontally, so as to facilitate the horizontal rotation adjustment of the loading position of the raw materials of the crystal wafer while adsorbing and loading the raw materials of the crystal wafer.
[0031] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0032] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A crystal pick feeding mechanism, characterized in that: The invention comprises a mounting base plate (1), a main support frame (2) is fixedly mounted on the front side of the upper end of the mounting base plate (1), a horizontal fixed platform (3) is fixedly mounted on the upper end of the main support frame (2), a horizontal limit slide rail (4) is fixedly mounted on the inner sides of the upper and lower ends of the horizontal fixed platform (3), a movable seat (6) is movably connected to the outer side of the horizontal limit slide rail (4), a horizontal transmission spur rack (7) is fixedly mounted on the front side of the upper end of the horizontal fixed platform (3), a first drive motor (8) is fixedly mounted on the upper end of the movable seat (6), and the first A first transmission gear (9) is fixedly mounted on the transmission shaft portion at the lower end of the driving motor (8); a vertical limiting slide rail (10) is movably connected to the front end of the moving seat (6) in a limited manner; a vertical moving platform (11) is fixedly mounted on the front end of the vertical limiting slide rail (10); a vertical transmission spur rack (12) is fixedly mounted on the side end of the vertical moving platform (11); a second driving motor (13) is fixedly mounted on the rear side end of the moving seat (6); and a second transmission gear (14) is fixedly mounted on the transmission shaft portion inside the second driving motor (13); A mounting plate (15) is fixedly mounted on the bottom of the vertical moving platform (11); a rotating toothed disc (16) is rotatably connected to the bottom of the mounting plate (15) via a rotating shaft; a third driving motor (17) is fixedly mounted on the upper side of the mounting plate (15); a rotating gear (18) is fixedly mounted on the transmission shaft portion at the bottom of the third driving motor (17); a limiting tube (27) is fixedly mounted on the bottom of the rotating toothed disc (16); a buffer spring (28) is fixedly mounted on the top of the limiting tube (27); a limiting column (19) is fixedly mounted on the bottom of the buffer spring (28); and a pneumatic suction cup (20) is fixedly mounted on the bottom of the limiting column (19); A secondary support frame (21) is fixedly mounted on the rear side of the upper end of the mounting base plate (1); a material trough (22) for containing crystal pick raw materials is fixedly mounted on the upper end of the secondary support frame (21); a material opening (23) is provided at the rear end of the material trough (22); an adjusting screw (24) is threadedly connected to the side end of the material trough (22); the inner side of the adjusting screw (24) is rotatably connected to a limit plate (25) via a rotating shaft; and limit sliding rods (26) are fixedly mounted on both sides of the outer end of the limit plate (25).
2. A crystal pick feeding mechanism according to claim 1, characterized in that: There are two horizontal limit slide rails (4), which are symmetrically distributed on the inner sides of the upper and lower ends of the horizontal fixed platform (3).
3. A crystal pick feeding mechanism according to claim 2, characterized in that: The inner sides of both ends of the horizontal fixed platform (3) support and fix the limit buffer heads (5), and there are two limit buffer heads (5), which are symmetrically distributed on the inner sides of both ends of the horizontal fixed platform (3).
4. The crystal pick feeding mechanism according to claim 3, characterized in that: The first transmission gear (9) is meshed with the horizontal transmission spur rack (7), the number of the vertical limit slide rails (10) is two, which are symmetrically distributed on both sides of the front end of the moving seat (6), and the second transmission gear (14) is meshed with the vertical transmission spur rack (12).
5. The crystal pick feeding mechanism according to claim 4, characterized in that: The rotating gear (18) is meshedly connected with the rotating toothed disc (16), the outer curved surface of the upper end of the limiting column (19) is movably connected to the inner wall of the limiting tube (27), and the pneumatic suction cup (20) is connected to an external suction pump through an air pipe.
6. A crystal pick feeding mechanism according to claim 5, characterized in that: The rear end of the material trough (22) is inclined upward, and the front end bottom of the material trough (22) is on the same vertical line as the pneumatic suction cup (20).
7. The crystal pick feeding mechanism according to claim 6, characterized in that: The limiting plate (25) is movably connected to the inner wall of the material trough (22), and there are two limiting slide bars (26), which are symmetrically distributed on both sides of the outer end of the limiting plate (25). The limiting slide bars (26) penetrate through the outer side of the material trough (22) and are movably connected to the outer side of the material trough (22).