Konjak product leveling mechanism

Abstract

The utility model discloses a konjac product leveling mechanism which comprises a conveying device. The leveling device comprises a fixing frame and a leveling wheel set, the fixing frame is installed above the conveying device, the leveling wheel set is arranged on the fixing frame and comprises a driving wheel and a rolling wheel, a leveling space allowing the konjak products to pass through is formed between the lower portion of the rolling wheel and the conveying device, the rolling wheel is attached to the konjak products, and the driving wheel is in transmission connection with the rolling wheel and used for driving the rolling wheel to rotate. The height of the leveling space is adjustable; the control device is arranged on the fixing frame, connected with the driving wheel and used for driving the driving wheel to rotate. According to the konjac product leveling mechanism provided by the utility model, the leveling strength and speed can be accurately controlled, the surface of a konjac product is ensured to be flat and smooth, the operation is simple and convenient, the operation is easy, the labor intensity of workers can be reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of food processing equipment, in particular to a leveling mechanism for konjac products. Background Art

[0002] In the process of konjac product processing, the leveling link is crucial and is widely used in konjac food processing factories. When konjac is processed into products of various shapes and sizes, whether it is konjac filaments or konjac blocks, as long as a smooth surface is required, leveling equipment is essential. The leveling equipment for konjac products aims to eliminate the surface unevenness formed during the processing, storage, and transportation of konjac slurry or tubers, ensuring that the products have a uniform shape and texture, thereby improving the commercial value and consumer acceptance of the products.

[0003] In the processing of some small-scale or handmade konjac products, manual leveling may be adopted. Workers will use special tools or manual methods to trim and sort the konjac products to ensure their smooth surface and beautiful shape. However, manual leveling has low efficiency and high labor intensity and is not suitable for large-scale production and processing. Summary of the Utility Model

[0004] The utility model aims to at least solve one of the technical problems existing in the prior art. For this purpose, the utility model provides a leveling mechanism for konjac products, which can accurately control the leveling force and speed, ensure the smooth surface of konjac products, is easy to operate and can reduce the labor intensity of workers and improve production efficiency.

[0005] According to an embodiment of the first aspect of the utility model, a leveling mechanism for konjac products includes a conveying device; a leveling device, including a fixed frame and a leveling wheel set. The fixed frame is installed above the conveying device, and the leveling wheel set is arranged on the fixed frame and includes a driving wheel and a roller. There is a leveling space for the konjac product to pass between the lower part of the roller and the conveying device. The roller is in contact with the konjac product, and the driving wheel is in transmission connection with the roller to drive the roller to rotate for leveling the konjac product, and the height of the leveling space is adjustable; a control device, arranged on the fixed frame and connected to the driving wheel, for driving the driving wheel to rotate.

[0006] According to an embodiment of the utility model, a leveling mechanism for konjac products has at least the following technical effects: The conveying device feeds the konjac product to be leveled into the leveling device. The leveling device performs uniform and efficient leveling treatment on the konjac product through precise mechanical design and adjustment. The control device is responsible for driving and controlling the operation of the entire equipment to ensure the stability and precision of the leveling process. The leveling mechanism provided by the utility model can achieve efficient and precise leveling of konjac products, improving the quality and processing efficiency of konjac products.

[0007] According to some embodiments of the present utility model, the driving wheel and the rollers are connected by a leveling belt drive. There are two rollers, which are arranged at the same height position at intervals in the front-back direction of the conveying device. The driving wheel and the rollers are arranged in a triangle to tension the leveling belt.

[0008] According to some embodiments of the present utility model, the distance between the two rollers in the front-back direction is adjustable to be applicable to konjac products of different sizes.

[0009] According to some embodiments of the present utility model, the fixing frame is provided with a first mounting hole, a second mounting hole and a third mounting hole. The rotating shaft of the driving wheel matches the first mounting hole, and the driving wheel is rotatably mounted on the fixing frame through the first mounting hole; the rotating shaft of the roller matches the second mounting hole, and one of the rollers is rotatably mounted on the fixing frame through the second mounting hole, and the other roller is rotatably mounted on the fixing frame through the third mounting hole and can move along the third mounting hole to change the distance between the two rollers.

[0010] According to some embodiments of the present utility model, the third mounting hole extends in the front-back direction of the conveyor belt, and a limiting member is also movably arranged in the third mounting hole. The limiting member abuts against the rotating shaft of the roller to limit the movement of the roller along the third mounting hole.

[0011] According to some embodiments of the present utility model, the leveling device further includes a flattening member. The flattening member is installed inside the leveling belt and between the two rollers. The bottom surface of the flattening member is horizontal and abuts against the leveling belt; the flattening member extends transversely along the conveying device and the two ends protruding from the leveling belt are installed at the bottom of the fixing frame through fixing members. When the leveling wheel set rotates for leveling, the flattening member presses and levels the konjac product.

[0012] According to some embodiments of the present utility model, the control device includes a driving motor and a transmission pulley set. One end of the transmission pulley set is connected to the driving motor, and the other end is connected to the driving wheel.

[0013] According to some embodiments of the present utility model, the driving motor is installed above the fixing frame, and the transmission pulley set is covered with a protective shell. The protective shell is detachably installed on the outer side of the fixing frame.

[0014] According to some embodiments of the present utility model, it further includes a connecting seat. Connecting shafts are provided on the two outer sides of the fixing frame opposite to each other in the transverse direction of the conveying device. The connecting seat is provided with connecting holes for the connecting shafts to be inserted; the connecting shafts on both sides are installed and matched with the corresponding connecting seats, and the connecting seat is fixed to the conveying device through locking members to realize the fixation of the fixing frame and the conveying device.

[0015] According to some embodiments of the present utility model, a cushion block is connected between the connecting seat and the conveying device. The connecting seat is fixed on the cushion block through a locking member. The cushion block extends along the front-back direction of the conveying device and is provided with a plurality of adjustment holes in this direction. The adjustment holes can accommodate adjustment members; the adjustment members are used to fix the cushion block on the conveying device and can adjust the height of the cushion block to achieve the adjustment of the height of the leveling space.

[0016] Additional aspects and advantages of the present utility model will be given in part in the following description, will become apparent in part from the following description, or will be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0018] Figure 1 is a schematic structural diagram of an embodiment of the present utility model;

[0019] Figure 2 is a side view of an embodiment of the present utility model;

[0020] Figure 3 is a side view of an embodiment of the present utility model;

[0021] Figure 4 is an exploded view of an embodiment of the present utility model.

[0022] REFERENCE NUMERALS:

[0023] Conveying device 100, connecting seat 110, locking hole 111, cushion block 112, adjustment hole 113, connection hole 114;

[0024] Leveling device 200, fixing frame 210, first mounting hole 211, second mounting hole 212, third mounting hole 213, limiting member 214, limiting hole 215, fixing port 216, connecting shaft 217, distance mark 218, leveling wheel set 220, driving wheel 221, roller 222, leveling belt 223, mark 224, flattening member 230, fixing hole 231;

[0025] Control device 300, driving motor 310, transmission belt pulley set 320, protective shell 321. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.

[0027] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, features defined with "first", "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0028] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] Referring to Figures 1 to 4 , a leveling mechanism for konjac products according to an embodiment of the present utility model includes a conveying device 100, a leveling device 200, and a control device 300.

[0030] The conveying device 100 is used to send the konjac products to be leveled into the leveling device 200. Specifically, referring to Figure 1 , the conveying device 100 is a conveyor belt, and it is a conveyor belt made of food-grade pu material to ensure that the konjac products are not contaminated during the transmission process. The conveyor belt is provided with a certain speed control mechanism, which can be flexibly adjusted according to production needs to ensure that the konjac products enter the leveling device 200 smoothly and orderly.

[0031] The leveling device 200 includes a fixed frame 210 and a leveling wheel set 220. The fixed frame 210 is installed above the conveying device 100. Specifically, referring to Figure 4 , the fixed frame 210 is a cuboid structure with an open bottom. The fixed frame 210 straddles the conveyor belt, and its left and right sides (i.e., the two sides opposite in the transverse direction of the conveying device 100) are respectively located on both sides of the conveyor belt.

[0032] Referring to Figures 3 to 4The leveling wheel group 220 is arranged inside the fixed frame 210 and extends from the bottom. The leveling wheel group 220 includes a driving wheel 221 and a roller 222. A leveling space for konjac products to pass through is provided between the roller 222 and the conveying device 100. The height of the leveling space is adjustable. After adjusting it to the point where the roller 222 can be in contact with the konjac product, the driving wheel 221 is started. The driving wheel 221 is connected to the roller 222 for driving the roller 222 to rotate. When the roller 222 rotates, the konjac product moves forward with the conveyor belt, thereby realizing the leveling of the konjac product.

[0033] The control device 300 is disposed on the fixing frame 210 , connected to the driving wheel 221 , and is used to control the rotation of the driving wheel 221 .

[0034] In the present embodiment, the conveying device 100 delivers the konjak product to be leveled into the leveling device 200, and the leveling device 200 performs uniform and efficient leveling treatment on the konjak product through precise mechanical design and adjustment, and the control device 300 is responsible for driving and controlling the operation of the entire device to ensure the stability and accuracy of the leveling process. The leveling mechanism provided by the utility model can achieve efficient and accurate leveling of the konjak product, and improve the quality and processing efficiency of the konjak product.

[0035] Reference Figures 3 to 4 In some embodiments of the utility model, the driving wheel 221 and the roller 222 are connected by a leveling belt 223. Two rollers 222 are provided and are spaced apart at the same height along the front-rear direction of the conveying device 100. The driving wheel 221 and the roller 222 are arranged in a triangle and tighten the leveling belt 223. The leveling belt 223 and the roller 222 are made of special materials that are wear-resistant and corrosion-resistant. The surface of the leveling belt 223 is specially treated to reduce friction with the konjac product and avoid damage to the product during the leveling process.

[0036] Reference Figure 4 In a further embodiment of the present invention, the distance between the front and rear of the two rollers 222 can be fine-tuned according to the size of the konjac product to achieve effective leveling of products of different sizes.

[0037] Reference Figure 4, in a further embodiment of the present utility model, first mounting holes 211, second mounting holes 212, and third mounting holes 213 are provided on both the left and right sides of the fixing frame 210. The rotating shaft of the driving wheel 221 matches the first mounting hole 211, and the driving wheel 221 is rotatably mounted on the fixing frame 210 through the first mounting hole 211; the second mounting hole 212 and the third mounting hole 213 are at the same height. The rotating shaft of the roller 222 matches the second mounting hole 212. One of the rollers 222 is rotatably mounted on the fixing frame 210 through the second mounting hole 212. The axle diameter of the roller 222 matches the diameter of the third mounting hole 213. The other roller 222 is rotatably mounted on the fixing frame 210 through the third mounting hole 213 and can move along the third mounting hole 213 to change the distance between the two rollers 222.

[0038] Referring to Figure 4 , in a further embodiment of the present utility model, the third mounting hole 213 extends in the front-back direction of the conveyor belt. A limiting member 214 is also movably provided in the third mounting hole 213. The limiting member 214 abuts against the rotating shaft of the roller 222 to limit the movement of the roller 222 along the third mounting hole 213.

[0039] Specifically, a limiting hole 215 is provided on the rear inner wall of the third mounting hole 213. The limiting hole 215 penetrates the fixing frame 210 backward. The limiting member 214 is a limiting screw. The limiting screw can pass through the limiting hole 215 and abut against the rotating shaft of the roller 222. An elastic member (not shown in the figure) such as a spring is connected to the front inner wall of the third mounting hole 213. The elastic member is in a compressed state in the third mounting hole 213. The elastic member and the limiting member 214 cooperate to limit the movement of the roller 222 along the third mounting hole 213.

[0040] Turn the screw to draw it out backward partially. The spring deforms, and the roller 222 is retracted backward, that is, the adjustment of the distance between the two rollers 222 is completed. Further, referring to Figure 2 , a plurality of distance marks 218 are provided on the third mounting hole 213, and a mark 224 is provided at the end of the rotating shaft of the roller 222. The corresponding size adjustment can be achieved by moving the roller 222 so that the mark 224 is opposite to the distance mark 218.

[0041] Referring to Figures 3 to 4 , in some embodiments of the present utility model, the leveling device 200 further includes a flattening member 230. The flattening member 230 is installed inside the leveling belt 223 and between the two rollers 222. The bottom surface of the flattening member 230 is horizontal and abuts against the leveling belt 223; the flattening member 230 extends transversely along the conveying device 100 and the two ends protruding from the leveling belt 223 are installed at the bottom of the fixing frame 210 through fixing members. When the leveling wheel set 220 rotates for leveling, the flattening member 230 presses and levels the konjac products through the leveling belt 223.

[0042] Specifically, fixed openings 216 for both ends of the flattening member 230 to be inserted are provided at the bottoms of the left and right sides of the fixing frame 210. The fixing member is a fixing screw, and fixing holes 231 adapted to the fixing screw are provided at corresponding positions of the flattening member 230 and the fixed openings 216. The installation and disassembly of the flattening member 230 can be realized by the fixing screw.

[0043] Refer to Figures 3 to 4 , in some embodiments of the present invention, the control device 300 includes a driving motor 310 and a transmission pulley group 320. One end of the transmission pulley group 320 is connected to the driving motor 310, and the other end is connected to the driving wheel 221. When the driving motor 310 is started, the driving wheel 221 is driven to rotate through the transmission pulley group 320, and the driving wheel 221 drives the roller 222 to rotate through the leveling belt 223, so as to flatten the konjac product.

[0044] The driving motor 310 is a servo motor. By using a servo motor to control the speed regulation, the running speed and load torque of the belt drive can be accurately controlled. At the same time, under the drive of the servo motor, the belt drive system can maintain a stable running state, reduce energy loss, and improve work efficiency.

[0045] Refer to Figure 2 , in a further embodiment of the present invention, the driving motor 310 is installed above the fixing frame 210, and a protective shell 321 is provided outside the transmission pulley group 320. The protective shell 321 is detachably installed on the outside of the fixing frame 210.

[0046] Refer to Figure 1 、 Figure 4 , in some embodiments of the present invention, a connecting seat 110 is further included. Connecting shafts 217 are provided on the two outer sides (i.e., the left and right sides) of the fixing frame 210 opposite to each other in the transverse direction of the conveying device 100. Connecting holes 114 for the connecting shafts 217 to be inserted are provided on the connecting seat 110; the connecting shafts 217 on both sides are installed and matched with the corresponding connecting seats 110. Locking holes 111 matched with the locking members are provided on the connecting seat 110. The connecting seat 110 can be fixed to the conveying device 100 through the locking members, so as to realize the fixation of the fixing frame 210 and the conveying device 100.

[0047] Refer to Figure 1 、 Figure 4, in a further embodiment of the present utility model, a spacer 112 is connected between the connecting seat 110 and the conveying device 100. The connecting seat 110 is fixed to the spacer 112 through a locking member, and the locking member can specifically be a loose joint bolt; the spacer 112 extends in the front-back direction of the conveying device 100 and is provided with a plurality of adjustment holes 113 in this direction. The adjustment holes 113 can accommodate adjustment members, and the adjustment members are used to fix the spacer 112 to the conveying device 100 and can adjust the height of the spacer 112. Specifically, the adjustment holes 113 are screw holes, and the adjustment members are adjustment screws. Seven screw holes are used for fixation on the spacers 112 on both the left and right sides, and the overall height of the leveling device 200 is adjusted by the method of three pushing and four pulling, so as to realize the adjustment of the height of the leveling space.

[0048] During the specific use process, the operator first needs to set the height of the leveling device 200 according to the type and size of the konjac products; start the conveying device 100 to send the konjac products to be leveled into the leveling device 200; start the control device 300 to drive the rollers 222 to rotate. Under the action of the rollers 222 and the leveling belt 223, the surface of the konjac products is evenly and efficiently leveled. Finally, the leveled konjac products are sent out through the conveying device 100 and enter the next process.

[0049] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0050] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0051] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A konjac product leveling mechanism, characterized in that include: A conveying device (100); A leveling device (200) comprises a fixed frame (210) and a leveling wheel group (220), wherein the fixed frame (210) is installed above the conveying device (100), the leveling wheel group (220) is arranged on the fixed frame (210), and comprises a driving wheel (221) and a roller (222), a leveling space for konjac products to pass through is arranged between the roller (222) and the conveying device (100), the roller (222) is in contact with the konjac products, the driving wheel (221) is connected to the roller (222) by transmission, and is used to drive the roller (222) to rotate so as to level the konjac products, and the leveling space is height-adjustable; The control device (300) is disposed on the fixing frame (210), connected to the driving wheel (221), and is used to drive the driving wheel (221) to rotate.

2. A konjac product leveling mechanism according to claim 1, characterized in that: The driving wheel (221) and the roller (222) are connected to each other through a leveling belt (223). Two rollers (222) are provided and are spaced apart at the same height along the front-rear direction of the conveying device (100). The driving wheel (221) and the roller (222) are arranged in a triangle and tighten the leveling belt (223).

3. A konjac product leveling mechanism according to claim 2, characterized in that: The distance between the two rollers (222) is adjustable to be suitable for konjac products of different sizes.

4. A konjac product leveling mechanism according to claim 3, characterized in that: The fixing frame (210) is provided with a first mounting hole (211), a second mounting hole (212) and a third mounting hole (213); the rotating shaft of the driving wheel (221) matches the first mounting hole (211), and the driving wheel (221) is rotatably mounted on the fixing frame (210) through the first mounting hole (211); the rotating shaft of the roller (222) matches the second mounting hole (212), one of the rollers (222) is rotatably mounted on the fixing frame (210) through the second mounting hole (212), and the other roller (222) is rotatably mounted on the fixing frame (210) through the third mounting hole (213), and can move along the third mounting hole (213) to change the distance between the two rollers (222).

5. A konjac product leveling mechanism according to claim 4, characterized in that: The third mounting hole (213) extends along the front-rear direction of the conveyor belt, and a limiting member (214) is movably provided in the third mounting hole (213), wherein the limiting member (214) abuts against the rotating shaft of the roller (222) to limit the movement of the roller (222) along the third mounting hole (213).

6. A konjac product leveling mechanism according to claim 3, characterized in that: The flattening device (200) further comprises a flattening member (230), the flattening member (230) being installed on the inner side of the flattening belt (223) and being located between the two rollers (222), the bottom surface of the flattening member (230) being horizontally connected to the flattening belt (223); the flattening member (230) extending laterally along the conveying device (100) and extending out of the two ends of the flattening belt (223) are installed on the bottom of the fixing frame (210) through fixing members, and when the flattening wheel group (220) rotates to flatten, the flattening member (230) applies pressure to the konjac product to flatten it.

7. A konjac product leveling mechanism according to claim 1, characterized in that: The control device (300) comprises a driving motor (310) and a transmission pulley group (320); one end of the transmission pulley group (320) is connected to the driving motor (310), and the other end is connected to the driving wheel (221).

8. A konjac product leveling mechanism according to claim 7, characterized in that: The driving motor (310) is installed above the fixing frame (210), and the driving pulley assembly (320) is covered with a protective shell (321), and the protective shell (321) is detachably installed on the outside of the fixing frame (210).

9. A konjac product leveling mechanism according to claim 1, characterized in that: The invention also comprises a connecting seat (110), wherein the fixing frame (210) is provided with connecting shafts (217) on two opposite outer sides of the conveying device (100) in the transverse direction, and the connecting seat (110) is provided with connecting holes (114) for inserting the connecting shafts (217); the connecting shafts (217) on both sides are installed and matched with the corresponding connecting seats (110), and the connecting seat (110) is fixed to the conveying device (100) by a locking member, so as to realize the fixation of the fixing frame (210) and the conveying device (100).

10. A konjac product leveling mechanism according to claim 9, characterized in that: A cushion block (112) is connected between the connecting seat (110) and the conveying device (100); the connecting seat (110) is fixed to the cushion block (112) by means of the locking member; the cushion block (112) extends along the front-rear direction of the conveying device (100) and is provided with a plurality of adjustment holes (113) in this direction; the adjustment holes (113) are capable of being inserted with an adjustment member; the adjustment member is used to fix the cushion block (112) to the conveying device (100) and can adjust the height of the cushion block (112) so as to adjust the height of the leveling space.

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