Waste liquid treatment device for steel strand production
By designing a waste liquid treatment device that uses magnetic absorption to collect metal particles, the problem of low waste liquid treatment efficiency in steel stranded wire production is solved, efficient waste liquid treatment and centralized collection of metal particles are achieved, and production costs are reduced.
Patent Information
- Application Number
- CN202422113255.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-29
AI Technical Summary
During the steel stranded wire production process, the waste liquid contains metal particles, which are processed by filtration in the prior art, but the metal particles are prone to accumulate on the surface of the filter component, blocking the filter holes, and affecting the filtration efficiency.
A waste liquid treatment device for steel stranded wire production is designed, and the metal particles filtered by magnetic absorption are collected centrally, metal particles are adsorbed through magnet plates, and metal particles are collected centrally by pushing and scraping with inclined scrapers to avoid accumulation on the surface of the filter component.
It effectively avoids the accumulation of metal particles on the surface of the filter component, improves the efficiency of waste liquid treatment, facilitates the recycling of waste liquid, and reduces the production cost of steel stranded wire.
Smart Images

Figure CN223002782U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel strand production, in particular to a waste liquid treatment device for steel strand production. Background Technique
[0002] A steel strand is a steel product composed of multiple steel wires twisted together. This structure gives the steel strand high strength and stiffness, enabling it to withstand large tensile and compressive forces and bending stresses. The production process of the steel strand includes twisting multiple steel wires in a spiral shape on a stranding machine, followed by stress relief through low-temperature tempering, and finally forming a single whole steel strand. The production of steel strands mainly includes processes such as raw material preparation, steel wire processing, strand forming, heat treatment, product inspection, and packaging for shipment. During the production of steel strands, a large amount of waste liquid is generated. Direct discharge will affect the external environment, and the waste liquid needs to be treated. In the prior art, when treating waste liquid, because the waste liquid contains metal particles, filtration is required to filter out the metal particles in the waste liquid. However, due to the relatively small size of the metal particles, they are prone to accumulate on the surface of the waste liquid filtration component, blocking the filtration holes and affecting the filtration efficiency. Content of the Utility Model
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a waste liquid treatment device for steel strand production, which uses magnetic attraction to centrally collect the metal particles filtered from the waste liquid, avoids the accumulation of metal particles on the surface of the filtration component, improves the efficiency of waste liquid treatment, can effectively solve the problems in the background technique.
[0004] To achieve the above purpose, the utility model provides the following technical scheme: A waste liquid treatment device for steel strand production, including a treatment cylinder;
[0005] Treatment cylinder: A filter plate is respectively arranged inside it. A rotating column is vertically slidably connected between the ceramic sealing rings in the middle of the filter plate. Magnet plates are respectively arranged on the outer arc surface of the rotating column. The magnet plates are cooperatively installed with the filter plate. Collection boxes are respectively arranged on the outer arc surface of the treatment cylinder. The upper ends of the collection boxes are respectively communicated with the discharge ports of the treatment cylinder. Guide inclined plates are arranged at the discharge ports on the inner arc surface of the treatment cylinder. Slant scrapers are arranged on the upper surfaces of the guide inclined plates. The slant scrapers are cooperatively installed with the magnet plates. The metal particles filtered from the waste liquid are centrally collected by using magnetic attraction, avoiding the accumulation of metal particles on the surface of the filtration component, improving the efficiency of waste liquid treatment, facilitating the recycling of waste liquid, and reducing the expenditure on the production cost of steel strands.
[0006] Further, a single-chip microcomputer is arranged on the outer arc surface of the treatment cylinder. The input end of the single-chip microcomputer is electrically connected to an external power supply to control the start and stop of the overall device.
[0007] Further, a motor is provided at the upper end of the processing cylinder. A rotating cylinder is provided at the lower end of the output shaft of the motor. The rotating cylinder is vertically slidably connected to the upper end of the rotating column. The input end of the motor is electrically connected to the output end of the single-chip microcomputer, providing power for the rotation of the rotating column.
[0008] Further, an electric push rod is provided at the upper end of the processing cylinder. A rotating plate is provided at the lower end of the telescopic end of the electric push rod. The rotating plate is rotatably connected to the upper end of the rotating column. The input end of the electric push rod is electrically connected to the output end of the single-chip microcomputer, providing power for the up and down movement of the rotating column.
[0009] Further, a water inlet pipe is provided on the upper surface of the processing cylinder, and a water outlet pipe is provided on the lower surface of the processing cylinder. Both the water inlet pipe and the water outlet pipe are communicated with the processing cylinder, facilitating the entry and exit of the waste liquid into and out of the interior of the processing cylinder.
[0010] Further, the pore diameter of the filter holes of the filter plate decreases step by step from top to bottom, performing multi-stage filtration on the waste liquid.
[0011] Further, drain pipes are provided at the lower ends of the collection boxes, and filter nets are laid on the bottom walls of the collection boxes, facilitating the discharge of the waste liquid inside the collection boxes.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: The waste liquid treatment device for steel wire production of the present invention has the following advantages:
[0013] During the production process of steel wire, the waste liquid generated from steel wire production enters the interior of the processing cylinder through the water inlet pipe. The metal particles in the waste water are filtered by the filter plate. The motor is started through the single-chip microcomputer to drive the magnet plate to rotate. Using the magnetic force of the magnet plate, the metal particles on the surface of the filter plate are adsorbed to the lower surface of the magnet plate. The electric push rod is started to drive the magnet plate to move upward by a certain distance. At this time, during the rotation of the magnet plate, the inclined scraper is used to scrape the metal particles adsorbed on the lower surface of the magnet plate, so that the metal particles move in a direction away from the rotating column. When the metal particles move to the designated position, they fall downward. The fallen metal particles enter the interior of the collection box from the discharge port of the processing cylinder under the guidance of the guiding inclined plate, collecting the metal particles filtered from the waste liquid. The metal particles filtered from the waste liquid are centrally collected by means of magnetic adsorption, avoiding the accumulation of metal particles on the surface of the filtering components, improving the efficiency of waste liquid treatment, facilitating the recycling of waste liquid, and reducing the cost expenditure of steel wire production. Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of the present utility model;
[0015] Figure 2 is a schematic structural diagram of the overall device of the present utility model in a front view cross-section;
[0016] Figure 3 is an enlarged structural diagram of part A of the present utility model;
[0017] Figure 4 This is a schematic structural diagram of the overall device of the present utility model in a top-down sectional view.
[0018] In the figure: 1 treatment cylinder, 2 filter plate, 3 rotating column, 4 magnet plate, 5 collection box, 6 guiding inclined plate, 7 inclined scraper, 8 single-chip microcomputer, 9 motor, 10 rotating cylinder, 11 electric push rod, 12 rotating plate, 13 filter screen, 14 water inlet pipe, 15 water outlet pipe. Specific embodiments
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0020] Please refer to Figures 1-4 , this embodiment provides a technical solution: a waste liquid treatment device for steel wire production, including a treatment cylinder 1;
[0021] Processing cylinder 1: A filter plate 2 is respectively arranged inside it to filter metal particles in the waste liquid. A rotating column 3 is vertically slidably connected between ceramic sealing rings in the middle of the filter plate 2. Magnet plates 4 are respectively arranged on the outer arc surface of the rotating column 3. The magnet plates 4 are cooperatively installed with the filter plate 2. The ends of the magnet plates 4 are metal sections without magnetism. By driving the magnet plates 4 to rotate through the rotating column 3, using the magnetism of the magnet plates 4, the metal particles on the surface of the filter plate 2 are adsorbed to the lower surface of the magnet plates 4, cleaning the metal particles on the surface of the filter plate 2, avoiding the blockage of the filtering components by metal particles, and ensuring the treatment efficiency of the waste liquid. Collection boxes 5 are respectively arranged on the outer arc surface of the processing cylinder 1. The upper ends of the collection boxes 5 are respectively communicated with the discharge ports of the processing cylinder 1. Guide inclined plates 6 are arranged at the discharge ports on the inner arc surface of the processing cylinder 1. Inclined scraping plates 7 are arranged on the upper surfaces of the guide inclined plates 6. The inclined scraping plates 7 are cooperatively installed with the magnet plates 4. During the rotation of the magnet plates 4, the metal particles adsorbed on the lower surface of the magnet plates 4 are pushed and scraped by the inclined scraping plates 7, so that the metal particles move in a direction away from the rotating column 3. When the metal particles move to the metal section at the end of the magnet plate 4, the metal particles are not adsorbed by the magnetism and fall downward. The fallen metal particles enter the interior of the collection box 5 from the discharge port of the processing cylinder 1 under the guidance of the guide inclined plates 6, collecting the filtered metal particles in the waste liquid. A single-chip microcomputer 8 is arranged on the outer arc surface of the processing cylinder 1. The input end of the single-chip microcomputer 8 is electrically connected to an external power supply to control the start and stop of the whole device. A motor 9 is arranged at the upper end of the processing cylinder 1. A rotating cylinder 10 is arranged at the lower end of the output shaft of the motor 9. The rotating cylinder 10 is vertically slidably connected to the upper end of the rotating column 3. The input end of the motor 9 is electrically connected to the output end of the single-chip microcomputer 8. Starting the motor 9, the output shaft of the motor 9 drives the rotating cylinder 10 to rotate. Through the vertical sliding connection between the rotating cylinder 10 and the rotating column 3, the relative rotation between the rotating column 3 and the rotating cylinder 10 is restricted, so that the rotating cylinder 10 drives the rotating column 3 and the magnet plates 4 to rotate, providing power for the rotation of the rotating column 3. An electric push rod 11 is arranged at the upper end of the processing cylinder 1. A rotating plate 12 is arranged at the lower end of the telescopic end of the electric push rod 11. The rotating plate 12 is rotatably connected to the upper end of the rotating column 3. The input end of the electric push rod 11 is electrically connected to the output end of the single-chip microcomputer 8. Starting the electric push rod 11, the telescopic end of the electric push rod 11 drives the rotating plate 12 to move up and down. Through the relative rotation between the rotating plate 12 and the rotating column 3, the rotating column 3 and the magnet plates 4 are driven to move up a certain distance, adjusting the vertical position of the magnet plates 4. A water inlet pipe 14 is arranged on the upper surface of the processing cylinder 1. A water outlet pipe 15 is arranged on the lower surface of the processing cylinder 1. The water inlet pipe 14 and the water outlet pipe 15 are both communicated with the processing cylinder 1, facilitating the entry and exit of the waste liquid into and out of the interior of the processing cylinder 1. The pore diameter of the filter holes of the filter plate 2 decreases step by step from top to bottom, performing multi-stage filtration on the waste liquid and improving the treatment effect on the waste liquid. Drain pipes are arranged at the lower ends of the collection boxes 5. Filter meshes 13 are laid on the bottom walls of the collection boxes 5 to discharge the waste liquid entering the interior of the collection boxes 5 and ensure the storage of metal particles.
[0022] The working principle of a waste liquid treatment device for steel strand production provided by the present utility model is as follows: During the production of steel strands, the waste liquid generated in the production of steel strands enters the treatment cylinder 1 through the water inlet pipe 14. The filter plate 2 is used to filter the metal particles in the waste water. The filtered waste liquid is discharged through the water outlet pipe 15. During the filtration of the waste liquid, the motor 9 is started by the single-chip microcomputer 8. The output shaft of the motor 9 drives the rotating cylinder 10 to rotate. Through the vertical sliding connection between the rotating cylinder 10 and the rotating column 3, the relative rotation between the rotating column 3 and the rotating cylinder 10 is restricted, so that the rotating cylinder 10 drives the rotating column 3 and the magnet plate 4 to rotate. Using the magnetic force of the magnet plate 4, the metal particles on the surface of the filter plate 2 are adsorbed to the lower surface of the magnet plate 4. The electric push rod 11 is started, and the telescopic end of the electric push rod 11 drives the rotating plate 12 to move up and down. Through the relative rotation between the rotating plate 12 and the rotating column 3, the rotating column 3 and the magnet plate 4 are driven to move up a certain distance. At this time, during the rotation of the magnet plate 4, the inclined scraper 7 is used to push and scrape the metal particles adsorbed on the lower surface of the magnet plate 4, so that the metal particles move away from the rotating column 3. When the metal particles move to the non-magnetic metal section at the end of the magnet plate 4, the metal particles are not adsorbed by the magnetic force and fall downward. The fallen metal particles enter the collection box 5 through the discharge port of the treatment cylinder 1 under the guidance of the guiding inclined plate 6, and the metal particles filtered from the waste liquid are collected.
[0023] It should be noted that, in the above embodiments, the single-chip microcomputer 8 disclosed can be a single-chip microcomputer of the PIC16F1823-I / P model. The motor 9 and the electric push rod 11 can be freely configured according to the actual application scenario. The motor 9 can be a stepping reduction motor of the 42BYHJ01 model, and the electric push rod 11 can be an electric push rod of the ANT-52 model. The single-chip microcomputer 8 controls the motor 9 and the electric push rod 11 to work using the commonly used methods in the prior art.
[0024] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. All equivalent structural or equivalent process transformations made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, are similarly included in the patent protection scope of the present utility model.
Claims
1. A waste liquid treatment device for steel strand production, characterized in that: It comprises a treatment cylinder (1); The treatment cylinder (1) is provided with filter plates (2) inside, and a rotating column (3) is vertically slidably connected between the ceramic sealing rings in the middle of the filter plates (2). The outer arc surface of the rotating column (3) is provided with a magnet plate (4), and the magnet plate (4) is installed in cooperation with the filter plates (2). The outer arc surface of the treatment cylinder (1) is provided with a collecting box (5), and the upper end of the collecting box (5) is connected to the discharge port of the treatment cylinder (1). The discharge port of the inner arc surface of the treatment cylinder (1) is provided with a guide inclined plate (6), and the upper surface of the guide inclined plate (6) is provided with an inclined scraper (7), and the inclined scraper (7) is installed in cooperation with the magnet plate (4).
2. A waste liquid treatment device for steel strand production according to claim 1, characterized in that: A single-chip computer (8) is provided on the outer arc surface of the processing cylinder (1), and an input end of the single-chip computer (8) is electrically connected to an external power source.
3. A waste liquid treatment device for steel strand production according to claim 2, characterized in that: A motor (9) is provided at the upper end of the treatment cylinder (1), a rotating cylinder (10) is provided at the lower end of the output shaft of the motor (9), the rotating cylinder (10) is vertically slidably connected to the upper end of the rotating column (3), and the input end of the motor (9) is electrically connected to the output end of the single chip computer (8).
4. A waste liquid treatment device for steel strand production according to claim 2, characterized in that: The upper end of the treatment cylinder (1) is provided with an electric push rod (11), the lower end of the telescopic end of the electric push rod (11) is provided with a rotating plate (12), the rotating plate (12) is rotatably connected to the upper end of the rotating column (3), and the input end of the electric push rod (11) is electrically connected to the output end of the single chip computer (8).
5. The waste liquid treatment device for steel strand production according to claim 1 is characterized by: The upper surface of the treatment cylinder (1) is provided with a water inlet pipe (14), and the lower surface of the treatment cylinder (1) is provided with a water outlet pipe (15), and both the water inlet pipe (14) and the water outlet pipe (15) are connected to the treatment cylinder (1).
6. A waste liquid treatment device for steel strand production according to claim 1, characterized in that: The filter hole diameters of the filter plate (2) decrease in a step-by-step manner from top to bottom.
7. The waste liquid treatment device for steel strand production according to claim 1 is characterized by: The lower end of the collecting box (5) is provided with a drainage pipe, and the bottom wall of the collecting box (5) is paved with a filter screen (13).