Automatic auxiliary feeding device of setting machine

Abstract

The utility model discloses an automatic assistant feeding device of a setting machine, which relates to the field of feeding of setting machines, solves the problem that the follow-up cloth tie-dyeing effect is easily affected due to low accuracy of existing manual feeding, and adopts the following scheme that the automatic assistant feeding device comprises an electric control cabinet and a PLC (Programmable Logic Controller) control cabinet at the top of the electric control cabinet, a plurality of groups of peristaltic pumps are fixedly mounted on the PLC control cabinet according to requirements of customers, and a display screen group is further arranged on the PLC control cabinet; the input end of the peristaltic pump is fixedly connected with an input pipe which is fixedly connected to the output end of the material preparation barrel through a quick connector, and the output end of the peristaltic pump is fixedly connected with an output end which is fixedly connected into a binding groove of the setting machine through a quick connector; according to the automatic auxiliary feeding device of the setting machine, through the arrangement of the electrical control cabinet, the PLC control cabinet and the display screen group, the arrangement of all assemblies in a rolling groove of the setting machine can be matched, when the concentration of a remaining solution is insufficient, the high-concentration and high-quantity solution is automatically supplemented into the remaining solution in time, and the effects of automatic detection and automatic material supplementing are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of sizing machine feeding, in particular to an automatic additive feeding device for sizing agents of a sizing machine. Background Technique

[0002] After the fabric is woven, it needs to be transported to a sizing machine for subsequent processing. After the fabric is fed into the sizing machine and expanded and unfolded, it will be transported into a hopper filled with chemical reagents for padding. Currently, it is prepared by adding to a preparation bucket and water, and then put into the sizing trough of the sizing machine. Since most of the fabrics to be sized are dewatered or dehydrated, the liquid-carrying rate on the fabric surface is very high, resulting in the fabric taking away a part of the sizing agent while leaving a part of water when entering the sizing trough of the sizing machine, leading to a decrease in the concentration in the trough. At present, most factory operations are to open a little valve of the material prepared in the preparation bucket, let the material liquid flow into the sizing trough of the sizing machine, and overflow a part of the material liquid with a lower concentration to maintain the concentration in the trough. In this way, the sizing agent flowing out of the trough is wasted in vain. In addition, the operator cannot calculate the sizing agent very accurately, and there is always some remaining material in the bucket, which is also wasted when changing the sizing agent, resulting in serious waste;

[0003] After retrieval, in the application document with the patent application number 213267062U, a feeding mechanism for a sizing machine is disclosed, including a frame, a hopper is installed on the frame, a cloth guiding roller is rotatably installed in the hopper, two pressure rollers are rotatably installed on the frame, a rotating shaft is rotatably provided on the frame, one end of the rotating shaft passes through the frame and is connected to one end of the pressure roller, a first motor is installed on the frame, and the first motor is connected to the pressure roller with the rotating shaft; a counting gear is rotatably installed on the frame, and a dial is installed at one end of the rotating shaft; an adding device is provided on the hopper, a first button is installed on the frame, and a first ejector rod is provided on the counting gear. This application has the effect that the adding device can intermittently feed the hopper under the cooperation of the counting gear and the first button, so that the concentration of the reagent in the hopper can be maintained within a certain range, reducing the concentration difference of the reagent padded on each section of the fabric, reducing the difference in softness between each section of the fabric, and improving the final discharge quality of the fabric;

[0004] The above application document ensures the reagent concentration by means of intermittent feeding by gears, but it is difficult to add reagents to the sizing trough of the sizing machine according to the specific requirements of the reagent concentration inside, which may lead to poor subsequent tie-dyeing effects. Secondly, the degree of automation is low, the accuracy of manual addition is poor, and the practicability is low.

[0005] Therefore, we propose an automatic additive feeding device for sizing agents of a sizing machine. Content of the Utility Model

[0006] Aiming at the deficiencies of the prior art, the utility model provides an automatic additive feeding device for sizing agents of a sizing machine, which solves the problem that the low accuracy of existing manual feeding is likely to affect the subsequent tie-dyeing effect of the fabric.

[0007] To achieve the above object, the utility model is realized by the following technical solutions: An automatic additive feeding device for a stenter, comprising an electrical control cabinet located outside the stenter. A PLC control cabinet is fixedly installed on the top of the electrical control cabinet. A plurality of peristaltic pumps are fixedly installed on the PLC control cabinet, and a display screen group is also arranged on the PLC control cabinet;

[0008] The input end of the peristaltic pump is fixedly connected through a quick connector to an input pipe fixedly connected to the output end of the preparation bucket, and the output end of the peristaltic pump is fixedly connected through a quick connector to an output end fixedly connected in the stenter trough.

[0009] Preferably, a plurality of preparation buckets are arranged outside the PLC control cabinet. The plurality of preparation buckets are reasonably configured according to the additives actually used in the workshop, and are connected to the side of each stenter rolling mill through pipelines. And the plurality of preparation buckets are communicated with the trough in the stenter through a plurality of peristaltic pumps;

[0010] Among them, the setting of the plurality of preparation buckets and the peristaltic pumps can control the corresponding peristaltic pumps with corresponding concentrations to input additives into the trough according to the different concentrations of the solution inside the stenter trough through the PLC control cabinet, so that the corresponding concentration is maintained after fusion, thereby ensuring the subsequent tie-dyeing effect.

[0011] Preferably, a flow meter connected to the PLC control cabinet and regulated by it is fixedly installed on the output end of the peristaltic pump;

[0012] Among them, the setting of the flow rate at the output end of the peristaltic pump can use the PLC control cabinet to control the peristaltic pump to output a fluid with a corresponding amount and concentration, so that the output fluid with a corresponding amount is fused with the solution in the trough to maintain a corresponding concentration, thereby ensuring the subsequent rolling-dyeing effect.

[0013] Preferably, a liquid level detector is fixedly installed inside the stenter trough, and the liquid level detector is communicated with the PLC control cabinet through a wire;

[0014] Among them, the setting of the liquid level detector can monitor it in real time when the solution inside the trough is consumed to a certain amount and when the replenishment material reaches a certain amount, and use the PLC control cabinet to perform real-time regulation and switch opening and closing on it to ensure the automatic feeding effect.

[0015] Preferably, a circulation pump connected to the PLC control cabinet is fixedly installed in the reagent liquid inside the stenter trough;

[0016] Among them, after the peristaltic pump cooperates with the corresponding preparation bucket to add reagents into the stenter trough, the circulation pump in the stenter trough can be opened through the PLC control cabinet, so that the newly added reagents and the remaining reagents are completely fused into a new concentration, ensuring the subsequent tie-dyeing effect.

[0017] Preferably, a concentration detector for real-time monitoring of the reagent concentration inside the sizing machine trough and communicating with the PLC control cabinet is fixedly installed inside the sizing machine trough;

[0018] Among them, the setting of the concentration detector can detect the real-time concentration of the remaining reagent in the trough, and the PLC control cabinet adjusts the peristaltic pump for reagent feeding according to its concentration value to ensure the effect of automatic feeding.

[0019] The utility model provides an automatic additive feeding device for a sizing machine. It has the following beneficial effects:

[0020] The automatic additive feeding device of the sizing machine, through the settings of the electrical control cabinet, PLC control cabinet and display screen group, can cooperate with the settings of each component in the sizing machine trough, and automatically supplement the corresponding concentration and amount of solution into it in time when the concentration of the remaining solution is insufficient, realizing the effects of automatic detection and automatic feeding, and solving the problem that the low precision of the existing manual feeding is likely to affect the subsequent fabric tie-dyeing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a structural schematic diagram of the utility model;

[0022] Figure 2 is a side structural schematic diagram of the utility model.

[0023] In the figure: 1. Electrical control cabinet; 2. PLC control cabinet; 3. Display screen; 4. Peristaltic pump. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figure 1 and 2 , an embodiment of the present utility model provides a technical solution: an automatic additive feeding device for a sizing machine, including an electrical control cabinet 1 located outside the sizing machine, a PLC control cabinet 2 is fixedly installed on the top of the electrical control cabinet 1, multiple peristaltic pumps 4 are fixedly installed on the PLC control cabinet 2, and a display screen group 3 is also arranged on the PLC control cabinet 2; the input end of the peristaltic pump 4 is fixedly connected through a quick connector to an input pipe fixedly connected to the output end of the stock preparation barrel, and the output end of the peristaltic pump 4 is fixedly connected through a quick connector to an output end fixedly connected in the sizing machine trough;

[0026] Among them, the auxiliary automatic feeding device of this stenter can, through the settings of the electrical control cabinet 1, the PLC control cabinet 2 and the display screen group 3, cooperate with the settings of each component in the stenter trough, and automatically supplement the corresponding concentration and amount of solution into it in time when the concentration of the remaining solution is insufficient, achieving the effects of automatic detection and automatic feeding, and solving the problem that the low accuracy of manual feeding in the prior art is likely to affect the subsequent tie-dyeing effect of the fabric.

[0027] Embodiment 2:

[0028] A plurality of sets of stock barrels are arranged on the outer side of the PLC control cabinet 2. The plurality of sets of stock barrels are reasonably configured according to the auxiliaries actually used in the workshop, and are connected to the side of each stenter rolling mill through pipelines. According to the needs of the fabric type, the pipelines (the required auxiliaries) are connected with hoses and quick connectors and are connected to the trough in the stenter through a peristaltic pump 4; among them, the settings of the three sets of stock barrels and the peristaltic pump 4 can control the peristaltic pump 4 with the corresponding concentration to input reagents into the trough according to the different concentrations of the solution inside the stenter trough through the PLC control cabinet 2, so that after fusion, the corresponding concentration is maintained, thereby ensuring the subsequent tie-dyeing effect.

[0029] A flowmeter connected to the PLC control cabinet 2 and regulated by it is fixedly installed on the output end of the peristaltic pump 4; among them, the setting of the flowmeter at the output end of the peristaltic pump 4 can enable the PLC control cabinet 2 to control the peristaltic pump 4 to output a fluid with a corresponding amount and concentration through it, so that the output fluid with a corresponding amount is fused with the solution in the trough to maintain the corresponding concentration, thereby ensuring the subsequent tie-dyeing effect.

[0030] A liquid level detector is fixedly installed inside the stenter trough, and the liquid level detector is connected to the PLC control cabinet 2 through a wire; among them, the setting of the liquid level detector can monitor it in real time when the solution inside the trough is consumed to a certain amount and when the feeding reaches a certain amount, and use the PLC control cabinet 2 to perform real-time regulation and switch opening and closing on it to ensure the automatic feeding effect.

[0031] A circulation pump connected to the PLC control cabinet 2 is fixedly installed in the reagent liquid inside the stenter trough; among them, after the peristaltic pump 4 cooperates with the corresponding stock barrel to add reagents into the stenter trough, the circulation pump in the stenter trough can be opened through the PLC control cabinet 2 to make the newly added reagents fully fuse with the remaining reagents into a new concentration, ensuring the subsequent tie-dyeing effect.

[0032] A concentration detector for real-time monitoring of the reagent concentration inside it and connected to the PLC control cabinet 2 is fixedly installed inside the stenter trough; among them, the setting of the concentration detector can detect the real-time concentration of the remaining reagents in the trough, and the PLC control cabinet 2 regulates the peristaltic pump 4 to perform reagent feeding according to its concentration value to ensure the automatic feeding effect.

[0033] Working principle and usage process of the present utility model: When the device needs to work, as the reagent solution inside the sizing machine trough is consumed, the real-time concentration and remaining amount of the remaining solution are detected by the concentration detector and liquid level detector inside the trough. The PLC control cabinet 2 controls the corresponding peristaltic pump 4 to input a solution with a corresponding concentration into the trough according to the concentration value and amount, so that it is mixed with the remaining solution. Finally, the circulating pump inside the trough stirs the mixed solution to achieve automatic reagent feeding.

[0034] The above has shown and described the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0035] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic additive feeding device for a setting machine, characterized in that: It comprises an electrical control cabinet (1) located outside the setting machine, a PLC control cabinet (2) is fixedly installed on the top of the electrical control cabinet (1), a plurality of peristaltic pumps (4) are fixedly installed on the PLC control cabinet (2), and a display screen group (3) is also arranged on the PLC control cabinet (2); The input end of the peristaltic pump (4) is fixedly connected to an input pipe fixedly connected to the output end of the material preparation barrel through a quick connector, and the output end of the peristaltic pump (4) is fixedly connected to an output end fixedly connected to the groove of the shaping machine through a quick connector.

2. The automatic additive feeding device for a setting machine according to claim 1, characterized in that: The outside of the PLC control cabinet (2) is provided with a plurality of groups of material preparation barrels, which are reasonably configured according to the additives actually used in the workshop and are connected to the rolling mill of each setting machine through pipelines. According to the needs of the fabric type, the pipelines are connected by hoses and quick connectors and are connected to the tying grooves in the setting machine through peristaltic pumps (4).

3. The automatic additive feeding device for a setting machine according to claim 1, characterized in that: A flow meter connected to and regulated by the PLC control cabinet (2) is fixedly installed on the output end of the peristaltic pump (4).

4. The automatic additive feeding device for a setting machine according to claim 1, characterized in that: A liquid level detector is fixedly installed on the inner side of the shaping machine groove, and the liquid level detector is connected to the PLC control cabinet (2) through a wire.

5. The automatic additive feeding device for a setting machine according to claim 1, characterized in that: A circulating pump connected to a PLC control cabinet (2) is fixedly installed in the reagent liquid inside the staking groove of the setting machine.

6. The automatic additive feeding device for a setting machine according to claim 1, characterized in that: A concentration detector is fixedly installed on the inner side of the shaping machine groove for real-time monitoring of the reagent concentration inside the groove and is connected to the PLC control cabinet (2).

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