Shrink-proof treatment device used after polyester cotton blending processing
By designing an anti-shrinkage treatment device including steam tank, support components, drive devices and other components, the problem of shrinkage of polyester-cotton blended fabrics at high temperatures is solved, uniform steam contact and rapid discharge of the fabrics are achieved, and the anti-shrinkage effect is improved and production costs are reduced.
Patent Information
- Application Number
- CN202421732514.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-22
AI Technical Summary
In the prior art, polyester-cotton blended fabrics are prone to shrink at high temperatures. The existing pre-shrinkage treatment methods such as water washing and steam methods are complex in operation, high energy consumption and low efficiency, resulting in increased production costs, and no effective solution has yet been found.
A polyester-cotton blended anti-shrinkage treatment device is designed, including a steam box, a support assembly, a drive device, a cross-support assembly, a layered assembly, a closure plate, a diverting device and a flow guide assembly. The transverse supporting components and layered components are driven by the drive device to displace, and combined with the diversion and flow guide devices, the uniform dispersion and rapid discharge of steam is achieved, ensuring that the fabric is evenly in contact with steam.
This device can effectively prevent the polyester-cotton blended fabric from shrinking again after washing, improve the anti-shrinkage performance of the fabric, simplify the operation process, and reduce energy consumption and production costs.
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Figure CN223003164U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of fabric processing. Specifically, it particularly relates to a shrink-proof treatment device after polyester-cotton blended processing. Background Art
[0002] Polyester-cotton fabric refers to a polyester-cotton blended fabric, which is mainly composed of polyester and is a textile woven with a blended yarn of 60%-67% polyester and 33%-40% cotton. Polyester-cotton cloth is commonly known as cotton dacron. Since polyester-cotton fabric is prone to shrinkage at high temperatures, it is necessary to perform pre-shrinking treatment on the fabric. Pre-shrinking is an important treatment to ensure that excessive shrinkage will not occur during use. By pre-shrinking the cotton cloth in advance, the shrinkage rate of the fabric after washing can be effectively reduced.
[0003] In the prior art, after retrieval, Chinese Patent No. CN202122655933.2 discloses a shrink-proof and wrinkle-proof device for fabric finishing process, including a base and a box body. The right side of the top of the base is fixedly connected with a box body, one side of the front end of the box body is movably hinged with a glass rotating plate, the left side of the top of the base is fixedly connected with a shell, and a partition plate is fixedly welded between the top end and the bottom end inside the shell.
[0004] The existing fabric pre-shrinking treatments are usually the water washing method and the steam method. However, the water washing method usually requires operations such as cold water washing and drying after hot water soaking, and the process is complex and the energy consumption is high. The steam method requires the fabric to be exposed to steam, and its operation time is long. When batch shrink-proof treatment is carried out on the processed fabric, the heat is uneven and the efficiency is low. Therefore, the production cost of polyester-cotton blended fabric is increased.
[0005] In view of the problems in the related art, no effective solution has been proposed yet. Content of the Utility Model
[0006] In view of the problems in the related art, the utility model provides a shrink-proof treatment device after polyester-cotton blended processing to overcome the above-mentioned technical problems existing in the existing related technologies.
[0007] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0008] The utility model relates to a shrink-proof treatment device after polyester-cotton blending processing, which includes a steam box. One side of the steam box is provided with a support component, the outer surface of the steam box is provided with a driving device, the output end of the driving device is threadedly connected with a cross support component, the top of the cross support component is provided with a layering component, one end of the cross support component is fixedly connected with a closing plate, the bottom of the closing plate is slidably connected to the inside of the support component, the outer surface of the steam box is connected with an input pipe, a flow dividing device is arranged inside the steam box, an air outlet hole is opened at the top of the steam box, and a guiding component is arranged at the top of the steam box.
[0009] Further, the steam box includes a box body, a transparent door is fixedly installed on the outer surface of the box body, and a steam cavity is opened inside the box body.
[0010] Further, the support component includes a support seat, a limiting seat and a central seat are respectively fixedly installed on the top of the support seat, and both the limiting seat and the central seat extend into the inside of the box body.
[0011] Further, the driving device includes a driving motor, the output end of the driving motor is fixedly connected with a threaded shaft, and the threaded shaft penetrates through the inside of the central seat and is rotatably connected thereto.
[0012] Further, the cross support component includes a threaded sleeve block, a cross support frame is fixedly installed on the top of the threaded sleeve block, the threaded sleeve block is threadedly connected to the outside of the threaded shaft, one end of the cross support frame is fixedly connected with the closing plate, and a limiting block is fixedly installed at the bottom of the cross support frame.
[0013] Further, the layering component includes a vertical rod, a layering frame is fixedly installed on the top of the vertical rod, and the number of both the vertical rod and the layering frame is several groups.
[0014] Further, the flow dividing device includes a flow dividing motor, the output end of the flow dividing motor is fixedly connected with a turntable, and a flow dividing plate is fixedly installed on the outer surface of the turntable.
[0015] Further, the guiding component includes a guiding motor, the output end of the guiding motor is fixedly connected with an output shaft, and a rotating blade is arranged on the outer surface of the output shaft.
[0016] The utility model has the following beneficial effects:
[0017] 1. By connecting the bottom of the cross brace assembly to the driving device, when shrink-proof treatment is required for polyester blended fabrics, the fabrics are laid flat in layers on the top of the cross brace assembly and the top of the layering assembly, so that the fabrics can be evenly placed on the cross brace assembly and the layering assembly. While the driving device drives the cross brace assembly to displace, it drives the closing plate to move, and the steam box can be automatically closed. When the fabrics are placed inside the steam box, the diversion device can drive the steam to rotate, so as to disperse and transport it upward to evenly contact with the fabrics, and cooperate with the diversion component to improve the steam discharge efficiency, thereby preventing the fabrics from shrinking during subsequent washing after pre-shrinking treatment.
[0018] 2. By arranging two groups of limit blocks at the bottom of the cross brace frame, when the cross brace frame displaces, the limit blocks at its bottom are driven to displace inside the limit seat. Therefore, when the cross brace frame moves, it has a limiting effect at the bottom and can provide a stable supporting effect, and makes the fabric loading, transportation and unloading processes more efficient and convenient; by starting the diversion motor to drive the turntable to rotate, the diversion plate can be driven to rotate inside the box body, and the diversion plates are distributed in a cross shape outside the turntable. Thus, when it rotates, the contact area with the steam can be increased, and the movement rate of the steam can be increased, so that it can quickly disperse and flow upward to evenly contact with the fabrics.
[0019] Of course, it is not necessary for any product implementing the present utility model to achieve all the above advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the following drawings are only some embodiments of the utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0021] Figure 1 is a three-dimensional structure schematic diagram of the present utility model;
[0022] Figure 2 is a box structure schematic diagram of the present utility model;
[0023] Figure 3 is a support seat structure schematic diagram of the present utility model;
[0024] Figure 4 is a rotating blade structure schematic diagram of the present utility model;
[0025] Figure 5 is a layering frame structure schematic diagram of the present utility model;
[0026] Figure 6Schematic diagram of the cross brace structure of the present utility model;
[0027] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0028] 1. Steam box; 2. Support assembly; 3. Driving device; 4. Cross brace assembly; 5. Laminating assembly; 6. Closing plate; 7. Input pipe; 8. Shunt device; 9. Steam outlet hole; 10. Flow guiding assembly; 101. Box body; 102. Transparent door; 103. Steam chamber; 201. Support seat; 202. Limit seat; 203. Central seat; 301. Driving motor; 302. Threaded shaft; 401. Threaded sleeve block; 402. Cross brace; 403. Limit block; 501. Vertical rod; 502. Laminating rack; 801. Shunt motor; 802. Turntable; 803. Shunt plate; 1011. Flow guiding motor; 1012. Output shaft; 1013. Rotating blade. Detailed implementation manners
[0029] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model.
[0030] In the description of the present utility model, it should be understood that the terms "open hole", "upper", "lower", "top", "middle", "inner", etc. indicating the orientation or position relationship are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the utility model.
[0031] Please refer to Figure 3 、 Figure 6 As shown in the figure, the present utility model is an anti-shrinkage treatment device after polyester-cotton blending processing, including a steam box 1. A support assembly 2 is arranged on one side surface of the steam box 1. A driving device 3 is arranged on the outer surface of the steam box 1. The output end of the driving device 3 is threadedly connected to a cross brace assembly 4. A laminating assembly 5 is arranged on the top of the cross brace assembly 4. One end of the cross brace assembly 4 is fixedly connected to a closing plate 6. The bottom of the closing plate 6 is slidably connected to the inside of the support assembly 2. An input pipe 7 is connected to the outer surface of the steam box 1. A shunt device 8 is arranged inside the steam box 1. A steam outlet hole 9 is opened on the top of the steam box 1. A flow guiding assembly 10 is arranged on the top of the steam box 1.
[0032] When the polyester-cotton blended fabric needs to be shrink-proofed, it is placed on top of the cross-bracing assembly 4 and stacked in layers on top of the layered assembly 5. The driving device 3 is started to operate and drive the cross-bracing assembly 4 to move, thereby driving the top layered assembly 5 to move along the outer side of the steam box 1 toward the inner side thereof, while driving the closing plate 6 to move, until it is completely placed inside the steam box 1, and then the closing plate 6 is driven to fit with the inlet of the steam box 1. At this time, high-temperature and high-pressure steam is introduced into the steam box 1 through the input pipe 7, and the diverter device 8 is started to rotate to drive the steam to move, disperse and flow upward, and the guide assembly 10 is started to operate so that the steam discharged from the steam outlet 9 is quickly replaced and discharged. When the treatment is completed, the driving device 3 drives the cross-bracing assembly 4 to move in the opposite direction to separate it from the inside of the steam box 1.
[0033] The utility model connects the bottom of the cross brace component 4 with the driving device 3. When the polyester blended fabric needs to be shrink-proofed, it is laid flat on the top of the cross brace component 4 and the top of the layered component 5 in layers, so that the fabric can be evenly placed on the cross brace component 4 and the layered component 5. The cross brace component 4 is driven by the driving device 3 to move while the closing plate 6 is driven to move, so that the steam box 1 can be closed automatically. When the fabric is placed in the steam box 1, the diversion device 8 can drive the steam to rotate, so that it can be dispersed and transported to the top to evenly contact the fabric. The guide component 10 is used to improve the steam exhaust efficiency, so that the fabric can be pre-shrunk to prevent it from shrinking when it is washed again.
[0034] In one embodiment, for the steam box 1 , the steam box 1 comprises a box body 101 , a transparent door 102 is fixedly mounted on the outer surface of the box body 101 , and a steam chamber 103 is opened inside the box body 101 .
[0035] The transparent door 102 is located at the front of the box body 101 . When the box body 101 is subjected to steam pre-shrinkage treatment, the steam condition inside the box body 101 can be observed through the transparent door 102 . The steam chamber 103 provides storage space for the multi-component layer assembly 5 .
[0036] In one embodiment, for the above-mentioned support assembly 2, the support assembly 2 includes a support seat 201, and a limit seat 202 and a center seat 203 are fixedly installed on the top of the support seat 201, and the limit seat 202 and the center seat 203 both extend to the interior of the box body 101.
[0037] There are two groups of limit seats 202, which are located on both sides of the center seat 203, so as to provide a limiting effect on the displacement of the cross brace assembly 4. When the cross brace assembly 4 is displaced along the center of the center seat 203, the two sides of its bottom slide along the inside of the limit seat 202, thereby limiting the displacement path of the cross brace assembly 4.
[0038] In one embodiment, for the above-mentioned driving device 3, the driving device 3 includes a driving motor 301, and the output end of the driving motor 301 is fixedly connected with a threaded shaft 302, and the threaded shaft 302 penetrates through the inside of the central seat 203 and is rotatably connected thereto.
[0039] The driving motor 301 is located outside the box body 101. After the driving motor 301 is started, the threaded shaft 302 rotates inside the central seat 203. At this time, the threaded shaft 302 drives the cross brace assembly 4 to displace along the top of the central seat 203 and gradually move into the box body 101.
[0040] By extending the threaded shaft 302 into the inside of the central seat 203, a certain closed protection effect can be provided for the threaded shaft 302, and at the same time, the threaded shaft 302 provides a displacement driving force for the cross brace assembly 4, so that the cross brace assembly 4 can move back and forth inside the box body 101 to drive the fabric into or out of its interior.
[0041] In one embodiment, for the above-mentioned cross brace assembly 4, the cross brace assembly 4 includes a threaded sleeve block 401, the top of the threaded sleeve block 401 is fixedly installed with a cross brace 402, the threaded sleeve block 401 is threadedly connected to the outside of the threaded shaft 302, one end of the cross brace 402 is fixedly connected to the closing plate 6, and a limiting block 403 is fixedly installed at the bottom of the cross brace 402.
[0042] The threaded sleeve block 401 is threadedly connected to the outside of the threaded shaft 302. When the threaded shaft 302 rotates, it drives the threaded sleeve block 401 to displace inside the central seat 203 and drives the top cross brace 402 to displace together. At the same time, the top layer separation assembly 5 is driven to move on the top of the cross brace 402, and the limiting block 403 slides and displaces along the inside of the limiting seat 202 to limit the displacement path of the cross brace 402.
[0043] By arranging two groups of limiting blocks 403 at the bottom of the cross brace 402, when the cross brace 402 displaces, the limiting blocks 403 at its bottom are driven to displace inside the limiting seat 202. Furthermore, when the cross brace 402 moves, it has a limiting effect at its bottom and can provide a stable supporting effect, and makes the fabric feeding, transporting and taking processes more efficient and convenient.
[0044] In one embodiment, for the above-mentioned layer separation assembly 5, the layer separation assembly 5 includes a vertical rod 501, the top of the vertical rod 501 is fixedly installed with a layer separation frame 502, and the number of the vertical rods 501 and the layer separation frames 502 are both several groups.
[0045] Through the cooperation of multiple groups of vertical rods 501, multiple groups of layered frames 502 can be supported on the top of the cross brace 402. In this way, when it is necessary to process the fabric, it can be evenly distributed on the top of the cross brace 402 and the layered frame 502, so that it can evenly contact the steam and improve the steam treatment effect.
[0046] In one embodiment, for the above-mentioned flow splitting device 8, the flow splitting device 8 includes a flow splitting motor 801, and the output end of the flow splitting motor 801 is fixedly installed with a turntable 802, and the outer surface of the turntable 802 is fixedly installed with a flow splitting plate 803.
[0047] By starting the flow splitting motor 801 to drive the turntable 802 to rotate, the flow splitting plate 803 can be driven to rotate inside the box body 101. The flow splitting plate 803 is distributed in a cross shape outside the turntable 802. Therefore, when it rotates, the contact area with the steam can be increased, and then the movement rate of the steam can be increased, so that it can quickly disperse and flow upward and evenly contact the fabric.
[0048] In one embodiment, for the above-mentioned diversion assembly 10, the diversion assembly 10 includes a diversion motor 1011, and the output end of the diversion motor 1011 is fixedly installed with an output shaft 1012, and the outer surface of the output shaft 1012 is provided with a rotating blade 1013.
[0049] By starting the diversion motor 1011 to drive the output shaft 1012 to rotate, the rotating blade 1013 is driven to rotate. When the steam flows out from the top of the box body 101, the rotating blade 1013 rotates to drive the air flow to flow, so as to increase its flow rate and make it quickly separate from the top of the box body 101.
[0050] In summary, by means of the above technical solution of the present utility model, by connecting the threaded sleeve block 401 at the bottom of the cross brace 402 with the threaded shaft 302, when the driving motor 301 is started, the threaded shaft 302 operates to drive the threaded sleeve block 401 to displace inside the central seat 203, driving the cross brace 402 to move into the box body 101, and the closing plate 6 connected to one side thereof is driven to the inlet of the box body 101 to close it. High-temperature and high-pressure steam is introduced into the steam chamber 103 through the input pipe 7, and the shunt motor 801 is coordinated to make the turntable 802 drive the shunt plate 803 to rotate to increase the flow rate of the steam and make it flow upward in a dispersed manner to contact the fabric on the cross brace 402 and the layered rack 502. At the same time, the diversion motor 1011 drives the output shaft 1012 to drive the rotating blades 1013 to rotate, driving the steam discharged from the top of the steam outlet 9 to flow continuously upward quickly, increasing its discharge rate. When the steam treatment is completed, the threaded shaft 302 can drive the cross brace 402 to displace in the reverse direction and push the closing plate 6 away from the inlet of the box body 101 so that the fabric can automatically leave the inside of the steam chamber 103. Thus, when performing shrink-proof treatment on the polyester-cotton blended fabric, the fabric can be evenly laid inside the steam chamber 103, and the fabric can automatically enter and exit the inside of the box body 101 in cooperation with components such as the threaded shaft and the cross brace 402, improving the shrink-proof treatment efficiency.
[0051] Through the above technical solution, 1. By connecting the bottom of the cross brace assembly 4 with the driving device 3, when shrink-proof treatment is required for the polyester blended fabric, it is laid in layers on the top of the cross brace assembly 4 and the top of the layered assembly 5, so that the fabric can be evenly placed on the cross brace assembly 4 and the layered assembly 5. And when the driving device 3 drives the cross brace assembly 4 to displace, the closing plate 6 is driven to move, and the steam box 1 can be automatically closed. When the fabric is placed inside the steam box 1, the shunt device 8 can be coordinated to drive the steam to rotate, so as to disperse and transport it upward to evenly contact the fabric, and the diversion assembly 10 is coordinated to improve the steam discharge efficiency, thereby preventing the fabric from shrinking when washed subsequently after pre-shrinking treatment; 2. By arranging two sets of limit blocks 403 at the bottom of the cross brace 402, when the cross brace 402 displaces, the limit blocks 403 at its bottom are driven to displace inside the limit seat 202. Thus, when the cross brace 402 moves, it has a limiting effect at the bottom and can provide a stable supporting effect for it, and makes the fabric loading, transportation and unloading processes more efficient and convenient; By starting the shunt motor 801 to drive the turntable 802 to rotate, the shunt plate 803 can be driven to rotate inside the box body 101, and the shunt plate 803 is distributed in a cross shape outside the turntable 802. Therefore, when it rotates, the contact area with the steam can be increased, thereby increasing the movement rate of the steam, making it quickly disperse and flow upward, and evenly contacting the fabric.
[0052] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
[0053] The preferred embodiments of the utility model disclosed above are only used to help illustrate the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A shrinkage-proof treatment device for polyester-cotton blended fabrics after processing, comprising a steam box (1), characterized in that: A support assembly (2) is provided on one side of the steam box (1), a driving device (3) is provided on the outer surface of the steam box (1), an output end of the driving device (3) is threadedly connected to a cross brace assembly (4), a layered assembly (5) is provided on the top of the cross brace assembly (4), one end of the cross brace assembly (4) is fixedly connected to a closing plate (6), the bottom of the closing plate (6) is slidably connected to the inside of the support assembly (2), an input pipe (7) is connected to the outer surface of the steam box (1), a flow diversion device (8) is provided inside the steam box (1), a steam outlet hole (9) is opened on the top of the steam box (1), and a flow guide assembly (10) is provided on the top of the steam box (1).
2. The shrinkage-proof treatment device after polyester-cotton blending processing according to claim 1, characterized in that: The steam box (1) comprises a box body (101), a transparent door (102) is fixedly mounted on the outer surface of the box body (101), and a steam chamber (103) is provided inside the box body (101).
3. The shrinkage-proof treatment device after polyester-cotton blending processing according to claim 1, characterized in that: The support assembly (2) comprises a support seat (201), a limit seat (202) and a center seat (203) are respectively fixedly mounted on the top of the support seat (201), and both the limit seat (202) and the center seat (203) extend into the interior of the box body (101).
4. The shrinkage-proof treatment device after polyester-cotton blending processing according to claim 3 is characterized in that: The driving device (3) comprises a driving motor (301), the output end of the driving motor (301) is fixedly connected to a threaded shaft (302), and the threaded shaft (302) penetrates the interior of the center seat (203) and is rotatably connected thereto.
5. The shrinkage-proof treatment device after polyester-cotton blending processing according to claim 4, characterized in that: The cross brace assembly (4) comprises a threaded sleeve (401), a cross brace frame (402) is fixedly mounted on the top of the threaded sleeve (401), the threaded sleeve (401) is threadedly connected to the outside of the threaded shaft (302), one end of the cross brace frame (402) is fixedly connected to the closing plate (6), and a limit block (403) is fixedly mounted on the bottom of the cross brace frame (402).
6. The shrinkage-proof treatment device after polyester-cotton blending processing according to claim 1, characterized in that: The layered assembly (5) comprises a vertical rod (501), a layered frame (502) is fixedly mounted on the top of the vertical rod (501), and the number of the vertical rod (501) and the layered frame (502) are both several groups.
7. The shrinkage-proof treatment device after polyester-cotton blending processing according to claim 1, characterized in that: The flow splitting device (8) comprises a flow splitting motor (801), a rotating disk (802) is fixedly mounted on the output end of the flow splitting motor (801), and a flow splitting plate (803) is fixedly mounted on the outer surface of the rotating disk (802).
8. The shrinkage-proof treatment device after polyester-cotton blending processing according to claim 1, characterized in that: The flow guide assembly (10) comprises a flow guide motor (1011), an output shaft (1012) is fixedly mounted on the output end of the flow guide motor (1011), and a rotary vane (1013) is provided on the outer surface of the output shaft (1012).
Citation Information
Patent Citations
Shrink-proof and crease-resistant device for fabric finishing process
CN216274729U