Cooling device for polyester-nylon composite yarn production

By using humidity sensors and spray heads in the cooling device for polyester composite wire production, the humidity is detected and adjusted in real time, the problem of fiber drying and fracture caused by the reduction of humidity during the cooling process is solved, and product quality and production efficiency are improved.

CN223005198UActive Publication Date: 2025-06-20JIANGSU HONGSHUN SYNTHETIC FIBER TECH
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Patent Information

Application Number
CN202421526509.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-06-20
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing cooling devices for the production of polyester-brown composite wires cause air humidity to decrease during the cooling process, resulting in problems such as drying of fibers and easy breakage, affecting product quality.

Method used

A cooling device for the production of polyester-brown composite wire was designed, using a humidity sensor to detect humidity in real time, and spray refined water droplets through the spray head to form water mist, increasing the internal humidity of the device and ensuring that the humidity is within the appropriate range.

Benefits of technology

By monitoring and adjusting the humidity inside the cooling device in real time, problems such as fiber drying and fracture are avoided, the stability of humidity during the production process is ensured, and product quality and production efficiency are improved.

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Abstract

The utility model discloses a cooling device for polyester-nylon composite yarn production, which comprises a shell, a spray header, a cooling fan blade and a humidity sensor, a yarn inlet is arranged at the center of the left side of the shell, a yarn outlet is arranged at the center of the right side of the shell, a water outlet pipe is arranged at the lower end of the right side of a water storage tank, and a water pump is arranged on the right side of the water outlet pipe. The spraying head is arranged on the lower end face of the water conveying pipe, the cooling fan blades are arranged on the rear wall of an inner cavity of the shell, an exhaust outlet is formed in the front end face of the shell, the humidity sensor is arranged on the side wall of the inner cavity of the shell, and wire guide rollers are arranged on the two sides of the inner cavity of the shell. According to the cooling device for polyester-nylon composite yarn production, the humidity in the cooling device can be detected in real time through a humidity sensor, spraying is conducted on the interior of the device by controlling a spraying head, so that the humidity in the device is increased, and it can be ensured that the humidity is always in a proper level in the production process by monitoring and adjusting the humidity in the device in real time; and the problems of dry breakage and the like of fibers of the polyester-cotton composite filaments are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite filament cooling, in particular to a cooling device for producing polyester-polyamide composite filaments. Background Art

[0002] When producing polyester-polyamide composite filaments, heating is required. After heating, the polyester-polyamide composite filaments enter the cooling device for cooling.

[0003] For example, the patent document with the application number 202111014176.9 discloses a suction cooling device for producing polyester-polyamide composite filaments, including a refrigeration cabinet. A box cover is rotatably installed on the front of the refrigeration cabinet. A plurality of wire guide tubes are arranged in the refrigeration cabinet. A cooling box is arranged in the refrigeration cabinet. All the wire guide tubes are located in the cooling box. The cooling box is filled with heat-insulating cotton, and the heat-insulating cotton wraps around the outside of the wire guide tubes. A plurality of air holes are formed on the outside of the wire guide tubes, and all the air holes are located outside the cooling box. The top of the cooling box is communicated with a refrigeration mechanism. The outside of the refrigeration cabinet is communicated with an air suction cylinder, and a propeller is rotatably installed in the air suction cylinder. The invention is convenient to operate, improves the refrigeration effect, makes the cooling uniform, can suck dust from the composite filaments, and collects dust and protects the environment.

[0004] For similar cooling devices, the cooling function inside the cooling device will reduce the temperature of the air, causing the water vapor in the air to condense into water, and the water vapor will condense into water droplets, thereby reducing the water vapor content in the air, resulting in a decrease in humidity. The decrease in humidity will cause changes in properties such as fiber drying and easy breakage, thereby affecting the quality of the product.

[0005] Therefore, in view of this, research and improvement are carried out on the existing structural deficiencies, and a cooling device for producing polyester-polyamide composite filaments is proposed. Summary of the Utility Model

[0006] The purpose of the utility model is to provide a problem that in the cooling device for producing polyester-polyamide composite filaments, the cooling function inside the cooling device will reduce the temperature of the air, causing the water vapor in the air to condense into water, and the water vapor will condense into water droplets, thereby reducing the water vapor content in the air, resulting in a decrease in humidity. The decrease in humidity will cause changes in properties such as fiber drying and easy breakage, thereby affecting the quality of the product.

[0007] To achieve the above object, the present utility model provides the following technical solution: A cooling device for producing polyester-polyamide composite filaments, comprising a housing, a spray head, cooling fan blades and a humidity sensor. An inlet is provided at the center of the left side of the housing, an outlet is provided at the center of the right side of the housing, a water storage tank is provided at the center of the upper end surface of the housing, a water outlet pipe is provided at the lower end of the right side of the water storage tank, a water pump is provided on the right side of the water outlet pipe, a water delivery pipe is provided below the water pump, the spray head is provided on the lower end surface of the water delivery pipe, the cooling fan blades are provided on the rear wall of the inner cavity of the housing, a motor is provided at the center of the rear end surface of the housing, an air outlet is provided on the front end surface of the housing, the humidity sensor is provided on the side wall of the inner cavity of the housing, wire rollers are provided on both sides of the inner cavity of the housing, a drain pipe is provided at the lower end of the right side of the housing, and a valve is provided on the outer surface of the drain pipe.

[0008] Further, the positions of the inlet and the outlet are horizontally corresponding to each other, and the aperture sizes of the inlet and the outlet are equal.

[0009] Further, one end of the water outlet pipe away from the water storage tank is connected to the suction end of the water pump, and one end of the water delivery pipe away from the spray head is connected to the output end of the water pump.

[0010] Further, the output end of the motor is connected to the center of the cooling fan blades, and the positions of the cooling fan blades and the air outlet are horizontally corresponding to each other.

[0011] Further, the outer surface of the air outlet is arranged in a louver structure, and three groups of spray heads are provided. The three groups of spray heads are arranged at equal intervals.

[0012] Further, both ends of the two wire rollers are respectively abutted against the front and rear walls of the housing through rotating shafts, and the positions of the two wire rollers are horizontally corresponding to each other.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The humidity sensor can be used to detect the humidity inside the cooling device in real time, and the spray head is controlled to spray inside the device, thereby increasing the humidity inside the device. By monitoring and adjusting the humidity inside the device in real time, it can be ensured that the humidity is always at an appropriate level during the production process, avoiding problems such as dry fracture of the fibers of the polyester-polyamide composite filaments. The specific content is as follows:

[0014] There is a housing, a water storage tank, a water outlet pipe, a water pump, a water delivery pipe, a spray head and a humidity sensor. The humidity sensor detects the humidity inside the cooling device. When the humidity sensor detects that the humidity in the inner cavity of the housing is lower than a preset threshold, the humidity sensor sends a signal to the control system, thereby automatically starting the water pump. The cooling water in the water storage tank is pumped out through the water outlet pipe, and then the cooling water is input into the spray head through the water delivery pipe connected to the output end of the water pump. The water flow passes through specially designed spray holes, which can refine the water flow into very small water droplets. The refined water flow is sprayed out from the spray holes in the form of water droplets, forming a mist-like water mist, so as to spray the inside of the device and the surface of the polyester-cotton composite filament, thereby increasing the humidity inside the device and assisting in cooling the filament, thus avoiding problems such as fiber drying and breakage during the production of polyester-cotton composite filaments and ensuring the production quality and efficiency. Brief Description of the Drawings

[0015] Figure 1 It is a front sectional structure schematic diagram of a cooling device for producing polyester-cotton composite filaments of the present utility model;

[0016] Figure 2 It is a side view structure schematic diagram of a cooling device for producing polyester-cotton composite filaments of the present utility model;

[0017] Figure 3 It is a Figure 1 partial enlarged structure schematic diagram of part A in a cooling device for producing polyester-cotton composite filaments of the present utility model;

[0018] Figure 4 It is a cross-sectional structure schematic diagram of the water outlet pipe of a cooling device for producing polyester-cotton composite filaments of the present utility model.

[0019] In the figure: 1, housing; 2, inlet; 3, outlet; 4, water storage tank; 5, water outlet pipe; 6, water pump; 7, water delivery pipe; 8, spray head; 9, cooling fan blade; 10, motor; 11, exhaust port; 12, humidity sensor; 13, wire roller; 14, drain pipe; 15, valve. Detailed Description of the Embodiment

[0020] The following further describes the embodiments of the present utility model in detail with reference to the drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0021] As Figures 1 to 4As shown in the figure, a cooling device for the production of polyester-polyamide composite filaments includes a housing 1, a spray head 8, cooling fan blades 9 and a humidity sensor 12. A wire inlet 2 is provided at the center of the left side of the housing 1. The wire inlet 2 is used to introduce the polyester-polyamide composite filaments into the cooling device, providing a passage for the composite filaments to enter the device. A wire outlet 3 is provided at the center of the right side of the housing 1. The wire outlet 3 is used to lead out the polyester-polyamide composite filaments processed by the cooling device. The positions of the wire inlet 2 and the wire outlet 3 are horizontally corresponding to each other, and the apertures of the wire inlet 2 and the wire outlet 3 are equal. The position of the wire inlet 2 corresponds to that of the wire outlet 3, facilitating the entry and exit of the composite filaments. On both sides of the inner cavity of the housing 1, wire guide rollers 13 are provided. The two ends of the two groups of wire guide rollers 13 are respectively abutted against the front and rear walls of the housing 1 through rotating shafts. The positions of the two groups of wire guide rollers 13 are horizontally corresponding to each other. The two groups of wire guide rollers 13 respectively guide and fix the composite filaments at the wire inlet 2 and the wire outlet 3, preventing the composite filaments from being entangled and misaligned. The positions of the two groups of wire guide rollers 13 correspond to each other, ensuring the smooth guidance of the composite filaments. A drain pipe 14 is provided at the lower end of the right side of the housing 1. The drain pipe 14 is used to discharge the waste water generated inside the cooling device, keeping the inside of the device clean and dry. A valve 15 is provided on the outer surface of the drain pipe 14. By adjusting the valve 15, the discharge of the waste water can be flexibly controlled;

[0022] A water storage tank 4 is provided at the center of the upper end surface of the housing 1. The water storage tank 4 is used to store cooling water, ensuring that there is sufficient water supply for the cooling system. A water outlet pipe 5 is provided at the lower end of the right side of the water storage tank 4. The water outlet pipe 5 is used to lead out the water source in the water storage tank 4 and deliver it to the water pump 6. A water pump 6 is provided on the right side of the water outlet pipe 5. One end of the water outlet pipe 5 far from the water storage tank 4 is connected to the suction end of the water pump 6. The water pump 6 pumps out the water source through the water outlet pipe 5. A water delivery pipe 7 is provided below the water pump 6. One end of the water delivery pipe 7 far from the spray head 8 is connected to the output end of the water pump 6. The water delivery pipe 7 guides the water source output by the water pump 6 into the spray head 8. The spray head 8 is provided on the lower end surface of the water delivery pipe 7. Three groups of spray heads 8 are provided. The three groups of spray heads 8 are arranged at equal intervals. The three groups of spray heads 8 are arranged at equal intervals, ensuring that the water source is evenly sprayed onto the entire surface of the polyester-polyamide composite filaments and the inner cavity of the housing 1. The humidity sensor 12 is provided on the side wall of the inner cavity of the housing 1. Through the feedback of the humidity sensor 12, the humidity inside the cooling device can be detected in real time;

[0023] At the center of the rear end face of the housing 1, a motor 10 is provided. The motor 10 provides kinetic energy output. The cooling fan blade 9 is arranged on the rear wall of the inner cavity of the housing 1. The cooling fan blade 9 rotates driven by the motor 10 to generate an air flow to help with heat dissipation and cooling. An air outlet 11 is opened on the front end face of the housing 1. The output end of the motor 10 is connected to the center of the cooling fan blade 9. The position of the cooling fan blade 9 and the air outlet 11 corresponds horizontally. Through the corresponding position with the cooling fan blade 9, the air from the cooling fan blade 9 is discharged from the air outlet 11 to realize the internal air circulation. The outer surface of the air outlet 11 is arranged in a louver structure. The louver-structured air outlet 11 is beneficial to the smooth discharge of air and prevents external dust from entering.

[0024] In summary, as Figures 1 to 4 shown, for the cooling device for producing polyester-cotton composite filaments, the polyester-cotton composite filaments enter the interior of the housing 1 through the inlet 2 on the left side of the housing 1, pass through two groups of wire rollers 13 and are discharged through the outlet 3. When the composite filaments pass through the interior of the housing 1, the cooling fan blade 9 is driven by the motor 10 to control the cooling fan blade 9 to rotate and generate an air flow, and then the composite filaments are air-cooled. The air flow is discharged through the louver structure of the air outlet 11 to realize the internal air circulation. When the humidity sensor 12 inside the housing 1 detects that the humidity inside the housing 1 is too low, it sends a signal to the control system. Subsequently, the control system controls the water pump 6 to start. The water pump 6 pumps out the water source in the water storage tank 4 through the water outlet pipe 5 and sends the water source into the three spray heads 8 through the water delivery pipe 7 by using the output end. The water flow passes through the specially designed spray holes of the spray heads 8. These spray holes can refine the water flow into very small water droplets. The refined water flow is sprayed out from the spray holes in the form of water droplets to form a mist-like water mist, so as to spray the interior of the device and the surface of the polyester-cotton composite filaments. Subsequently, the user adjusts the flow rate of the drain pipe 14 by controlling the opening and closing of the valve 15 to discharge.

Claims

1. A cooling device for producing polyester-nylon composite yarn, comprising a housing (1), a spray head (8), a cooling fan blade (9) and a humidity sensor (12), characterized in that: A line inlet (2) is provided at the center of the left side of the shell (1), a line outlet (3) is provided at the center of the right side of the shell (1), a water storage tank (4) is provided at the center of the upper end surface of the shell (1), a water outlet pipe (5) is provided at the lower end of the right side of the water storage tank (4), a water pump (6) is provided on the right side of the water outlet pipe (5), a water delivery pipe (7) is provided below the water pump (6), the spray head (8) is provided at the lower end surface of the water delivery pipe (7), and the cooling fan (8) is provided at the lower end surface of the water delivery pipe (7). The blade (9) is arranged on the rear wall of the inner cavity of the shell (1); a motor (10) is arranged at the center of the rear end surface of the shell (1); an exhaust port (11) is opened on the front end surface of the shell (1); the humidity sensor (12) is arranged on the side wall of the inner cavity of the shell (1); wire rollers (13) are arranged on both sides of the inner cavity of the shell (1); a drain pipe (14) is arranged at the lower end of the right side of the shell (1); and a valve (15) is arranged on the outer surface of the drain pipe (14).

2. A cooling device for producing polyester-nylon composite yarn according to claim 1, characterized in that: The positions of the wire inlet (2) and the wire outlet (3) are at the same level and correspond to each other, and the hole diameters of the wire inlet (2) and the wire outlet (3) are equal.

3. A cooling device for producing polyester-nylon composite yarn according to claim 1, characterized in that: One end of the water outlet pipe (5) away from the water storage tank (4) is connected to the suction end of the water pump (6), and one end of the water delivery pipe (7) away from the sprinkler head (8) is connected to the output end of the water pump (6).

4. A cooling device for producing polyester-nylon composite yarn according to claim 3, characterized in that: The output end of the motor (10) is connected to the center of the cooling fan blade (9), and the cooling fan blade (9) and the exhaust port (11) are located at the same level and correspond to each other.

5. The cooling device for producing polyester-nylon composite yarn according to claim 3, characterized in that: The outer surface of the air outlet (11) is arranged in a shutter structure, and the spray heads (8) are provided in three groups, and the three groups of spray heads (8) are arranged in an equidistant manner.

6. A cooling device for producing polyester-nylon composite yarn according to claim 1, characterized in that: The two ends of the two groups of wire rollers (13) are respectively abutted against the front and rear walls of the housing (1) through rotating shafts. The positions of the two groups of conductor rollers (13) are at the same level and correspond to each other.

Citation Information

Patent Citations

  • Suction cooling device for production of polyester and nylon composite filaments

    CN113669988A