Static mechanical load testing machine
By using horizontal lifting load mechanism and load bags in the static mechanical load test machine, the problems of uneven load distribution and load wear are solved, and flexible load adjustment and protection of test pieces are achieved to ensure the accuracy of test data.
Patent Information
- Application Number
- CN202421680012.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-16
AI Technical Summary
When testing, existing static mechanical load testing machines cannot adapt to test parts of different specifications, resulting in uneven load distribution and load wear, affecting the accuracy of test data, and may damage the test parts.
A static mechanical load test machine is designed, using a horizontal load lift mechanism, and the motor and load bag are controlled by variable frequency drive to achieve uniform distribution and flexible adjustment of loads to avoid direct contact between the load and the test piece.
It realizes that when the test piece specifications change, there is no need to replace the load, and the load acts uniformly on the surface of the test piece to avoid load wear and damage to the test piece, and ensure the accuracy of the test data.
Smart Images

Figure CN223005915U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of load testing, and particularly to a static mechanical load testing machine. Background Art
[0002] A static mechanical load testing machine is a device used to test the performance and endurance of materials or structures under static loads. They are commonly used in the engineering field and materials science research. These testing machines can apply a stable static load or pressure to the material or structure being tested and measure parameters such as their deformation, stress, strain, and load-bearing capacity.
[0003] Currently, when a static mechanical load testing machine is in actual use, it cannot be adapted to test pieces of different specifications. When the specifications and dimensions of the test pieces are inconsistent, it is necessary to replace the loads of different specifications for testing. Otherwise, it is easy to cause the problem of uneven distribution of the load on the surface of the test piece, and the direct contact between the load and the test piece is likely to cause wear of the load, resulting in inaccurate quality and affecting the authenticity and accuracy of the test data. It is also easy to cause damage to the test piece. Utility Model Content
[0004] In order to improve the cumbersome load replacement and the problem of direct contact between the load and the test piece, this application provides a static mechanical load testing machine.
[0005] A static mechanical load testing machine provided by this application adopts the following technical solutions:
[0006] A static mechanical load testing machine includes a bracket. A runner is rotatably connected to the bottom of the bracket. An I-beam is fixedly connected to the top of the bracket. A frequency conversion drive control motor is slidably connected to the outer wall of the I-beam. A component mounting rack is arranged on one side of the bracket. A test component is fixedly connected to the top of the component mounting rack. A console is arranged on the side of the bracket away from the component mounting rack. It is characterized in that: a horizontal lifting load mechanism is arranged at the bottom of the frequency conversion drive control motor;
[0007] The horizontal lifting load mechanism includes a cross bar. A collar is sleeved on the outer wall of the cross bar. A load bag is fixedly connected to the bottom of the collar.
[0008] By adopting the above technical solution, it is convenient to control the operation of the frequency conversion drive control motor through the console, making the overall work process more coherent.
[0009] Preferably, the horizontal lifting load mechanism further includes a traction rope fixedly connected to the bottom of the frequency conversion drive control motor. A turntable is slidably connected to the bottom of the traction rope. A connecting piece is fixedly connected to the bottom of the turntable.
[0010] By adopting the above technical solution, it is convenient to drive the good operation of the overall mechanism through the frequency conversion drive control motor.
[0011] Preferably, a sleeve column is fixedly connected to the side wall of the connecting member. A hook is fixedly connected to the bottom of the sleeve column, and a top connecting ring is sleeved on the bottom of the hook.
[0012] By adopting the above technical solution, it is convenient to unlock the hook through the top connecting ring, making the structure more flexible.
[0013] Preferably, a top connecting block is fixedly connected to the bottom of the top connecting ring. A load-bearing member is fixedly connected to the bottom of the top connecting block, and a bottom connecting block is fixedly connected to the bottom of the load-bearing member.
[0014] By adopting the above technical solution, the hook is always vertically downward through the load-bearing member and will not tilt during movement.
[0015] Preferably, a bottom connecting ring is fixedly connected to the bottom of the bottom connecting block. A strap connecting block is fixedly connected to the bottom of the bottom connecting ring, and a connecting strap is fixedly connected to the side wall of the strap connecting block.
[0016] By adopting the above technical solution, the connecting strap is pulled through the strap connecting block to lift the entire structure.
[0017] Preferably, a connecting rod is fixedly connected to one end of the connecting strap away from the strap connecting block. A rotating disc is fixedly connected to the end of the connecting rod away from the connecting strap, and a fixing member is movably penetrated through the outer wall of the rotating disc.
[0018] By adopting the above technical solution, the overall structure is more tightly connected through the connecting rod and the rotating disc.
[0019] Preferably, a load-bearing frame is fixedly connected to the bottom of the fixing member. A fixing plate is fixedly connected to the top of the load-bearing frame, and a cross bar movably penetrates through the side wall of the fixing plate.
[0020] By adopting the above technical solution, the fixing plate provides vertical support for the internal load.
[0021] Preferably, a support column is fixedly connected to the bottom of the load-bearing frame, and a suction cup is fixedly connected to the bottom of the support column.
[0022] By adopting the above technical solution, the overall structure is more stable through the suction cup.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. Use the hook to vertically pull the top connecting ring to move vertically, thereby driving the strap connecting block to move vertically upward, causing the connecting belt to drive the entire load frame to move vertically in a horizontal state. Subsequently, the frequency conversion drive control motor suspends the load frame at the top of the test component through horizontal movement, and then places the load frame downward through the hook, so that the bottom of the load frame is evenly attached to the top surface of the test component. Thus, when the test component undergoes dimensional changes, there is no need to replace the load, and the load can still act evenly on the surface of the test component, thereby conducting a static load test. Moreover, the load bag avoids direct contact between the load and the test component, thus preventing damage to the surface of the test component. Description of the Drawings
[0025] Figure 1 This is an overall structure display diagram of the static mechanical load testing machine of the present application;
[0026] Figure 2 This is a partial display diagram at the component mounting rack of the static mechanical load testing machine of the present application;
[0027] Figure 3 This is a partial display diagram at the I-beam of the static mechanical load testing machine of the present application;
[0028] Figure 4 This is a partial display diagram at the load frame of the static mechanical load testing machine of the present application;
[0029] Figure 5 This is a partial display diagram at the load-bearing part of the static mechanical load testing machine of the present application;
[0030] Figure 6 This is a partial display diagram at the load bag of the static mechanical load testing machine of the present application.
[0031] Reference Signs:
[0032] 1. Bracket; 11. Runner; 12. I-beam; 13. Frequency conversion drive control motor;
[0033] 2. Horizontal load lifting mechanism; 21. Towing rope; 22. Turntable; 23. Connector; 24. Sleeve column; 25. Hook; 26. Top connecting ring; 27. Top connecting block; 28. Load-bearing part; 29. Bottom connecting block; 210. Bottom connecting ring; 211. Strap connecting block; 212. Connecting belt; 213. Connecting rod; 214. Rotating disk; 215. Fixing part; 216. Load frame; 217. Fixed plate; 218. Cross bar; 219. Sleeve ring; 220. Load bag; 221. Support column; 222. Suction cup;
[0034] 3. Component mounting rack; 4. Test component; 5. Console. Detailed Implementation Manner
[0035] The following will further elaborate on this application in conjunction with the attached Figure 1-6 drawings for a more detailed description.
[0036] An embodiment of this application discloses a static mechanical load testing machine.
[0037] Embodiment 1
[0038] Referring to Figure 1 , Figure 2, a static mechanical load testing machine includes a bracket 1. The bottom of the bracket 1 is rotatably connected to the top connection end of the runner 11, facilitating the movement of the device. The top of the bracket 1 is fixedly connected to the bottom of the I-beam 12. The outer wall of the I-beam 12 is slidably connected to the top of the variable-frequency drive control motor 13, facilitating the movement of the variable-frequency drive control motor 13. A component mounting rack 3 is provided on one side of the bracket 1 for supporting and placing the test component 4, facilitating subsequent detection. The top of the component mounting rack 3 is fixedly connected to the bottom of the test component 4. A control console 5 is provided on the side of the bracket 1 away from the component mounting rack 3 for controlling the entire device through the control console 5. A horizontal lifting load mechanism 2 is provided at the bottom of the variable-frequency drive control motor 13.
[0039] With the above settings, the staff member pushes the bracket 1, driving the runner 11 to rotate, so that the I-beam 12 is located above the test component 4 in the component mounting rack 3, facilitating the subsequent load test.
[0040] Referring to Figure 3, 4, 5, The horizontal lifting load mechanism 2 includes a cross bar 218. The outer wall of the cross bar 218 horizontally penetrates through the side wall of the collar 219, so that the collar 219 is slidably connected to the cross bar 218. The bottom of the collar 219 is fixedly connected to one side of the load bag 220 close to the collar 219, so that the load bag 220 is fixed through the collar 219. A horizontal zipper is provided at the top of the load bag 220, and the horizontal zipper is located directly below the cross bar 218. When the load needs to be placed, the zipper is horizontally opened to place the load inside the load bag 220, which is convenient for placing different loads, such as lead shots, sand, bricks, etc. The load bag 220 has a weight limit of ten kilograms, and each load bag 220 should be loaded with an equal weight to ensure the loading uniformity in the experiment. The horizontal lifting load mechanism 2 also includes a traction rope 21 fixedly connected to the bottom of the variable-frequency drive control motor 13. An annular groove is provided on the side wall of the turntable 22, and the bottom of the traction rope 21 fits into the annular groove provided on the side wall of the turntable 22, so that the turntable 22 can be driven to move when the traction rope 21 contracts. The side wall of the turntable 22 is fixedly connected to the inner wall of the connecting piece 23. The bottom of the connecting piece 23 is fixedly connected to the top of the sleeve column 24. One end of the sleeve column 24 away from the connecting piece 23 is fixedly connected to the fixed end of the hook 25 close to the sleeve column 24, making the connection tighter. One end of the hook 25 away from the sleeve column 24 is sleeved with the inner wall of the top connection ring 26, which is convenient for unlocking when placing the load. One side of the top connection ring 26 away from the hook 25 is fixedly connected to the top of the top connection block 27. One end of the top connection block 27 away from the top connection ring 26 is fixedly connected to the top of the load-bearing member 28, so that a vertically downward pulling force is brought to the hook 25 through the load-bearing member 28. One end of the load-bearing member 28 away from the top connection block 27 is fixedly connected to the top of the bottom connection block 29 with a bottom connection block 29. One end of the bottom connection block 29 away from the load-bearing member 28 is fixedly connected to the top of the bottom connection ring 210. One end of the bottom connection ring 210 away from the bottom connection block 29 is fixedly connected to the top of the strap connection block 211.
[0041] With the above settings, the staff places the load inside the load bag 220, and then the staff starts the variable-frequency drive control motor 13 through the console 5. The variable-frequency drive control motor 13 first drives the traction rope 21 to contract upward. While the traction rope 21 contracts upward, it will drive the turntable 22 to move vertically upward. The turntable 22 will drive the connecting piece 23 to move vertically upward. The connecting piece 23 will drive the sleeve column 24 to move vertically upward. The sleeve column 24 will drive the hook 25 to move vertically upward. The hook 25 will drive the load-bearing member 28 to move vertically upward through the top connection block 27. The load-bearing member 28 will drive the bottom connection ring 210 to move vertically upward through the bottom connection block 29.
[0042] Refer to Figure 6, one end of the side wall of the strap connection block 211 close to the strap connection block 211 is fixedly connected to one end of the connection strap 212 close to the strap connection block 211, so as to facilitate driving the mechanism to lift through the connection strap 212. One end of the connection strap 212 far from the strap connection block 211 is fixedly connected to one end of the connecting rod 213 close to the connection strap 212. One end of the connecting rod 213 far from the connection strap 212 is fixedly connected to the side wall of the rotating disc 214. A circular through-hole is opened on the outer wall of the fixing member 215, and the rotating disc 214 movably penetrates through the circular through-hole opened on the outer wall of the fixing member 215, so that the rotating disc 214 is rotatably connected to the fixing member 215. The bottom of the fixing member 215 is fixedly connected to the top of the load frame 216, so as to drive the load frame 216 to be vertically lifted. The top of the load frame 216 is fixedly connected to the bottom of the fixing plate 217. A through circular through-hole is opened on the side wall of the fixing plate 217, and the cross bar 218 movably penetrates through the through circular through-hole opened on the side wall of the fixing plate 217, so that the cross bar 218 is slidably connected to the fixing plate 217. The bottom of the load frame 216 is fixedly connected to one end of the support column 221 close to the load frame 216. The bottom of the support column 221 is fixedly connected to the top of the suction cup 222, so as to provide vertical support for the structure and make the overall structure more stable.
[0043] Through the above settings, when the bottom connection ring 210 moves vertically upward, the bottom connection ring 210 will drive the strap connection block 211 to move upward. The strap connection block 211 will pull the connection strap 212, the connection strap 212 will pull the connecting rod 213, and the connecting rod 213 will drive the rotating disc 214 to rotate, so that the connecting rod 213 is in a vertical state. The rotating disc 214 will drive the fixing member 215 to move vertically upward, and the fixing member 215 will drive the load frame 216 to move vertically upward, so as to lift the overall structure. Subsequently, under the control of the console 5, the frequency conversion drive control motor 13 will move horizontally, so as to drive the load frame 216 to hang above the component loading rack 3. Subsequently, the frequency conversion drive control motor 13 will release the towing rope 21, so as to drive the overall load frame 216 to move vertically downward, so that the bottom of the load bag 220 is attached to the top of the test component 4, so as to conduct a static load test on the test component 4 through the load inside the load bag 220.
[0044] Among them, the frequency conversion drive control motor 13, the console 5, and the test component 4 are all prior arts, and their structural principles will not be elaborated here. There are also components such as switches and sensors, which will not be elaborated here because they are not the main technical points.
[0045] The implementation principle of a static mechanical load testing machine in an embodiment of the present application is as follows:
[0046] Drive the turntable 22 to move vertically upward through the towing rope 21, thereby driving the load frame 216 to move upward, so that the overall structure moves vertically upward. With the horizontal movement of the variable-frequency drive control motor 13, the load frame 216 will be suspended to the top of the component carrier 3, and then drive the load frame 216 to move vertically downward through the variable-frequency drive control motor 13, so that the load bag 220 superimposes loads on the top of the test component 4, thereby performing a static load test.
[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.
Claims
1. A static mechanical load testing machine, comprising a support (1), wherein the bottom of the support (1) is rotatably connected to a rotating wheel (11), the top of the support (1) is fixedly connected to an I-beam (12), the outer wall of the I-beam (12) is slidably connected to a variable frequency drive control motor (13), one side of the support (1) is provided with a component mounting frame (3), the top of the component mounting frame (3) is fixedly connected to a test component (4), and a control console (5) is provided on a side of the support (1) away from the component mounting frame (3), characterized in that: A horizontal lifting load mechanism (2) is provided at the bottom of the variable frequency drive control motor (13); The horizontal load lifting mechanism (2) comprises a cross bar (218), the outer wall of the cross bar (218) is sleeved with a collar (219), and the bottom of the collar (219) is fixedly connected with a load bag (220).
2. A static mechanical load testing machine according to claim 1, characterized in that: The horizontal lifting load mechanism (2) also includes a traction rope (21) fixedly connected to the bottom of the variable frequency drive control motor (13), the bottom of the traction rope (21) is slidably connected to a turntable (22), and the bottom of the turntable (22) is fixedly connected to a connecting piece (23).
3. A static mechanical load testing machine according to claim 2, characterized in that: The side wall of the connecting piece (23) is fixedly connected with a sleeve column (24), the bottom of the sleeve column (24) is fixedly connected with a curved hook (25), and the bottom of the curved hook (25) is sleeved with a top connecting ring (26).
4. A static mechanical load testing machine according to claim 3, characterized in that: The bottom of the top connecting ring (26) is fixedly connected to a top connecting block (27), the bottom of the top connecting block (27) is fixedly connected to a weight-bearing piece (28), and the bottom of the weight-bearing piece (28) is fixedly connected to a bottom connecting block (29).
5. A static mechanical load testing machine according to claim 4, characterized in that: The bottom of the bottom connection block (29) is fixedly connected to a bottom connection ring (210), the bottom of the bottom connection ring (210) is fixedly connected to a binding belt connection block (211), and the side wall of the binding belt connection block (211) is fixedly connected to a connection belt (212).
6. A static mechanical load testing machine according to claim 5, characterized in that: One end of the connection belt (212) away from the strap connection block (211) is fixedly connected to a connection rod (213), and one end of the connection rod (213) away from the connection belt (212) is fixedly connected to a rotating disk (214), and a fixing piece (215) movably penetrates the outer wall of the rotating disk (214).
7. A static mechanical load testing machine according to claim 6, characterized in that: The bottom of the fixing member (215) is fixedly connected to a load frame (216), the top of the load frame (216) is fixedly connected to a fixing plate (217), and a side wall of the fixing plate (217) is movably penetrated by a cross bar (218).
8. A static mechanical load testing machine according to claim 7, characterized in that: A support column (221) is fixedly connected to the bottom of the load frame (216), and a suction cup (222) is fixedly connected to the bottom of the support column (221).