Truss type transferring device for electric energy meter
By designing a truss-type load transfer device of the electric energy meter, and using components such as thin gas jaw cylinders, rotating cylinders and modules, the automatic operation of the electric energy meter is realized, solving the problem of single manual operation and high cost, improving the flow smoothness and pass rate, and reducing production costs.
Patent Information
- Application Number
- CN202421832132.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-31
AI Technical Summary
On the power meter assembly line, manual operation is single, boring and costly, the maintenance of the robotic arm is complicated, which increases production costs and makes it difficult to achieve automated operation.
A truss-type load transfer device of the electric energy meter is designed, using thin air claw cylinders, rotating cylinders and modules to realize automatic grabbing, transplanting and classified placement, and the coordinated work of components such as CCD detection aircraft and linear modules.
It realizes automatic identification, capture, and classified placement of electricity meters, improves flow smoothness and pass rate, reduces production costs, and improves work efficiency.
Smart Images
Figure CN223006046U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electric energy meter production equipment, in particular to a truss type transfer device for electric energy meters. Background Art
[0002] On the electric energy meter assembly transfer line, it is usually necessary to transfer the meters between workstations. Especially after the whole machine is installed, various inspections, lead seal installation, overall packaging, etc. need to be carried out. Limited by space and different distances between special machines, a single production line cannot meet the requirements of automated operation. Manual operation is simple and boring, and the labor cost is increasing day by day; the mechanical arm has a large activity radius and complex maintenance, increasing the production cost. Content of the Utility Model
[0003] The purpose of the utility model is to overcome the above technical defects and propose a truss type transfer device for electric energy meters. The device uses a thin air gripper cylinder, a rotary cylinder, a module, etc. to complete automatic grasping, transfer to the corresponding workstation, with a qualification rate of over 99%, saving production costs and improving work efficiency.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a truss type transfer device for electric energy meters, including a CCD inspection special machine. A conveyor line body is arranged on one side of the CCD inspection special machine, and a defective product support is arranged on the other side. A linear module is arranged above the CCD inspection special machine. The linear module is connected with a support frame by screws. The bottom of the support frame is fixed on the ground. An elevating and rotating gripper is arranged above the CCD inspection special machine on one side of the linear module, and a transition plate is connected to the elevating and rotating gripper.
[0005] Preferably, the support frame includes a left support, a cross brace, a right support, an anti - deviation column, and a fixing plate. The left support and the right support are arranged at both ends of the cross brace by screws. The anti - deviation column and the fixing plate are combined by screws, and the combined body is arranged on the cross brace by screws.
[0006] Preferably, the elevating and rotating gripper includes a module, a vertical plate, a rib plate, a rotary cylinder connecting plate, a polyurethane pad, a left gripper, a left gripper connecting plate, a right gripper, a gripper rib plate, a right gripper connecting plate, a thin air gripper cylinder, an air gripper cylinder connecting plate, and a rotary cylinder.
[0007] The vertical plate, the rib plate and the rotary cylinder connecting plate are combined by screws; the module is arranged on the vertical plate by screws; the rotary cylinder is arranged on the rotary cylinder connecting plate by screws; the air gripper cylinder connecting plate is arranged below the rotary cylinder by screws; the thin air gripper cylinder is connected to the air gripper cylinder connecting plate by screws.
[0008] The polyurethane pad, left jaw, left jaw connecting plate, and jaw rib plate are combined with screws, and the combined body is set on one side of the thin air gripper cylinder through screws; the right jaw, jaw rib plate, and right jaw connecting plate are combined with screws, and the combined body is set on the other side of the thin air gripper cylinder through screws.
[0009] The beneficial effects of the present utility model: It is controlled by using compressed air and 220V alternating current as power, automatically grabs with a thin air gripper cylinder, controls the position of the electricity meter with a rotary cylinder, and uses a module to control the lifting and automatic sorting and placement of the electricity meter after being grabbed. It can automatically identify, grab, sort and place the electricity meter, ensure smooth flow, improve the qualification rate of flow transfer, improve work efficiency, and reduce production costs. Description of the Drawings
[0010] Figure 1 is a three-dimensional structural schematic diagram of an embodiment of the present utility model;
[0011] Figure 2 is a three-dimensional structural schematic diagram of the support frame of the present utility model;
[0012] Figure 3 is a three-dimensional structural schematic diagram of the lifting and rotating gripper of the present utility model;
[0013] The marks in the figure are: 1, support frame; 2, lifting and rotating gripper; 3, transition plate; 4, linear module; 5, defective product support; 6, conveyor line body; 7, CCD inspection special machine;
[0014] 11, left support; 12, cross brace; 13, right support; 14, anti-deviation column; 15, fixed plate;
[0015] 21, module; 22, vertical plate; 23, rib plate; 24, rotary cylinder connecting plate; 25, polyurethane pad; 26, left jaw; 27, left jaw connecting plate; 28, right jaw; 29, jaw rib plate; 210, right jaw connecting plate; 211, thin air gripper cylinder; 212, air gripper cylinder connecting plate; 213, rotary cylinder; Detailed Embodiment
[0016] The following further describes the present utility model in conjunction with the embodiments of the drawings.
[0017] Embodiment 1
[0018] As Figures 1-3Shown: A truss-type transfer device for an electric energy meter, including a dedicated CCD inspection machine 7. A conveyor line body 6 is arranged on one side of the dedicated CCD inspection machine 7, and a defective product support 5 is arranged on the other side. A linear module 4 is provided above the dedicated CCD inspection machine 7. The linear module 4 is connected to a support frame 1 by screws. The bottom of the support frame 1 is fixed to the ground. Above the linear module 4 and on one side of the dedicated CCD inspection machine 7, a lifting and rotating gripper 2 is provided, and a transition plate 3 is connected to the lifting and rotating gripper 2.
[0019] The support frame 1 includes a left support 11, a cross brace 12, a right support 13, an anti-deviation column 14, and a fixing plate 15. The left support 11 and the right support 13 are arranged at both ends of the cross brace 12 by screws. The anti-deviation column 14 and the fixing plate 15 are combined by screws, and the combined body is arranged on the cross brace 12 by screws.
[0020] The lifting and rotating gripper 2 includes a module 21, a vertical plate 22, a rib plate 23, a rotating cylinder connecting plate 24, a polyurethane pad 25, a left gripper 26, a left gripper connecting plate 27, a right gripper 28, a gripper rib plate 29, a right gripper connecting plate 210, a thin type air gripper cylinder 211, an air gripper cylinder connecting plate 212, and a rotating cylinder 213. The vertical plate 22, the rib plate 23, and the rotating cylinder connecting plate 24 are combined by screws. The module 21 is arranged on the vertical plate 22 by screws. The rotating cylinder 213 is arranged on the rotating cylinder connecting plate 24 by screws. The air gripper cylinder connecting plate 212 is arranged on the rotating cylinder 213 by screws. The thin type air gripper cylinder 211 is arranged on the air gripper cylinder connecting plate 212 by screws. The polyurethane pad 25, the left gripper 26, the left gripper connecting plate 27, and the gripper rib plate 29 are combined by screws, and the combined body is arranged on one side of the thin type air gripper cylinder 211 by screws. The right gripper 28, the gripper rib plate 29, and the right gripper connecting plate 210 are combined by screws, and the combined body is arranged on the other side of the thin type air gripper cylinder 211 by screws.
[0021] This device is controlled by compressed air and 220V alternating current. After ventilation and power-on, the linear module 4 runs to the meter transfer position away from the motor end. The module 21 of the lifting and rotating gripper 2 runs to the end away from the motor, and the thin type air gripper cylinder 211 is in a separated state. After the dedicated CCD inspection machine 7 finishes inspection, the electric energy meter is moved to the picking position of the dedicated CCD machine. The linear module 4 runs to the grasping position, the module 21 of the lifting and rotating gripper 2 runs to the clamping position of the electric energy meter, and the thin type air gripper cylinder 211 performs grasping. After the electric energy meter is grasped, according to the inspection results, it is placed on the defective product support 5 and the conveyor line body 6 respectively. After placement, the linear module 4 runs to the transfer position, and the module 21 of the lifting and rotating gripper 2 runs to the end away from the motor. This device has low cost, simple maintenance, saves labor costs, and improves production efficiency.
Claims
1. A truss-type transfer device for an electric energy meter, including a CCD detection machine, characterized in that: A conveyor line is arranged on one side of the CCD inspection machine, a defective product bracket is arranged on the other side, a linear module is arranged above the CCD inspection machine, the linear module is connected to a support frame by screws, the bottom of the support frame is fixed on the ground, a lifting and rotating gripper is arranged on one side of the linear module and above the CCD inspection machine, and a transition plate is connected to the lifting and rotating gripper.
2. The truss type transfer device for electric energy meter according to claim 1, characterized in that: The support frame includes a left bracket, a cross brace, a right bracket, an anti-deflection column, and a fixing plate. The left bracket and the right bracket are set at both ends of the cross brace by screws, the anti-deflection column and the fixing plate are combined by screws, and the combination is set on the cross brace by screws.
3. The truss type transfer device for electric energy meter according to claim 1, characterized in that: The lifting and rotating gripper comprises a module, a vertical plate, a rib plate, a rotating cylinder connecting plate, a polyurethane pad, a left clamping jaw, a left clamping jaw connecting plate, a right clamping jaw, a clamping jaw rib plate, a right clamping jaw connecting plate, a thin air claw cylinder, an air claw cylinder connecting plate, and a rotating cylinder. The vertical plate, rib plate and rotary cylinder connecting plate are assembled by screws; the module is set on the vertical plate by screws; the rotary cylinder is set on the rotary cylinder connecting plate by screws; the claw cylinder connecting plate is set under the rotary cylinder by screws; the thin claw cylinder is connected to the claw cylinder connecting plate by screws; The polyurethane pad, the left clamping jaw, the left clamping jaw connecting plate, and the clamping jaw rib plate are assembled by screws, and the assembly is set on one side of the thin air claw cylinder by screws; the right clamping jaw, the clamping jaw rib plate, and the right clamping jaw connecting plate are assembled by screws, and the assembly is set on the other side of the thin air claw cylinder by screws.