Vehicle-mounted device and solenoid device

By designing a foot and guide wall structure extending in a predetermined installation direction in the vehicle-mounted device and the solenoid device, combining the engagement protrusion and the engagement hole, the problem of loose connectors is solved, and a more stable connection effect is achieved.

CN223007085UActive Publication Date: 2025-06-20NIDEC POWERTRAIN SYST CORP
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Patent Information

Application Number
CN202421701188.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2023-07-21
Filing Date
2024-07-17
Publication Date
2025-06-20
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

In the prior art, the connector may loosen larger than the design value after applying force, resulting in unstable connection.

Method used

An on-board device and a solenoid device are designed, and the connector adopts a foot and guide wall structure extending in a predetermined installation direction, combining the engagement protrusion and the engagement hole to ensure that the connector can be reliably fit during the installation process, thereby reducing loosening.

Benefits of technology

With this structural design, the looseness of the connector is significantly reduced, the stability of the connection is improved, and a good connection state can be maintained even when external forces are applied.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a vehicle-mounted device and a solenoid device. The vehicle-mounted device is provided with: a device main body mounted on a vehicle and electrically connected to a vehicle-side wire harness; a connector which is attached to the device main body and electrically connects the wire harness and the device main body; a leg portion extending in a predetermined mounting direction from one of the device main body and the connector toward the other, having flexibility in an orthogonal direction orthogonal to the mounting direction, and provided on the one of the device main body and the connector; a guide wall which is provided on the other side and guides the leg part in the mounting direction; an engagement protrusion protruding from the guide wall and having a side surface extending in the orthogonal direction at each of the front and rear of the attachment direction; and an engagement hole which is provided in the leg part and into which the engagement protrusion is fitted.
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Description

Technical Field

[0001] The present utility model relates to an in-vehicle device and a solenoid device. Background Art

[0002] Conventionally, in in-vehicle devices such as solenoid valves, a structure is known in which a connector for connecting a wiring harness or the like is mounted by a snap fit.

[0003] For example, Patent Document 1 discloses a structure in which a claw of a connector is fixed to a fitting hole of a bobbin to lock the connector to the bobbin.

[0004] In addition, for example, Patent Document 2 discloses a structure in which a fitting claw of a bobbin is locked to a fitting hole of a connector.

[0005] Prior Art Documents

[0006] Patent Documents

[0007] Patent Document 1: Japanese Patent Application Laid-Open No. 2009-299674

[0008] Patent Document 2: Japanese Patent Application Laid-Open No. 2014-149007 Summary of the Utility Model

[0009] Problems to be Solved by the Utility Model

[0010] However, in the technologies of Patent Documents 1 and 2, when a certain force is applied to the connector or the bobbin, there is a possibility that the edge of the fitting hole rides over the inclined surface of the upper claw, resulting in a loosening of the connector that is larger than the designed value.

[0011] Therefore, an object of the present utility model is to reduce the loosening of the connector.

[0012] Solutions for Solving the Problems

[0013] Solution 1 of the present utility model is an in-vehicle device, characterized by comprising:

[0014] A device main body mounted on a vehicle and electrically connected to a wiring harness on the vehicle side;

[0015] A connector mounted on the device main body and electrically connecting the wiring harness and the device main body;

[0016] A leg portion extending along a predetermined mounting direction from one of the device main body and the connector toward the other, having flexibility in an orthogonal direction orthogonal to the mounting direction, and provided on the one;

[0017] A guide wall provided on the other and guiding the leg portion in the mounting direction;

[0018] A engaging projection that protrudes from the above-mentioned guiding wall and has side surfaces extending along the above-mentioned orthogonal direction respectively before and after in the above-mentioned mounting direction; and

[0019] A engaging hole provided on the above-mentioned foot part and into which the above-mentioned engaging projection is fitted.

[0020] The vehicle-mounted device according to Scheme 1, characterized in that

[0021] The above-mentioned engaging hole is a through hole extending along the above-mentioned orthogonal direction.

[0022] The vehicle-mounted device according to Scheme 1, characterized in that

[0023] The above-mentioned foot part has an inclined surface at the front part in the above-mentioned mounting direction, and this inclined surface inclines in the direction of separating from the above-mentioned guiding wall as it faces the front in the above-mentioned mounting direction and faces the above-mentioned guiding wall side.

[0024] The vehicle-mounted device according to Scheme 3, characterized in that

[0025] The above-mentioned inclined surface extends to a position where the separation from the above-mentioned guiding wall is greater than the amount of protrusion of the above-mentioned engaging projection from the above-mentioned guiding wall.

[0026] The vehicle-mounted device according to Scheme 1, characterized in that

[0027] A plurality of the above-mentioned foot parts are separately provided in the above-mentioned orthogonal direction,

[0028] The above-mentioned vehicle-mounted device further includes:

[0029] A rib provided on the above-mentioned one side, located between a plurality of the above-mentioned foot parts in the above-mentioned orthogonal direction, located behind the above-mentioned foot parts in the above-mentioned mounting direction, and protruding in the above-mentioned mounting direction; and

[0030] A groove provided on the above-mentioned other side, recessed in the above-mentioned mounting direction, and into which the above-mentioned rib is fitted.

[0031] The vehicle-mounted device according to Scheme 1, characterized by further including:

[0032] A cover that covers at least a part of the above-mentioned device main body and is fixed to the above-mentioned device main body; and

[0033] A covered part provided on the above-mentioned one side and covered by the above-mentioned cover from the rear side in the above-mentioned mounting direction.

[0034] A solenoid device, characterized by including:

[0035] A hollow bobbin;

[0036] A coil wound around the outer periphery of the above-mentioned bobbin;

[0037] A core of a magnetic body fixed to the inside of the above-mentioned bobbin;

[0038] A plunger that moves through the magnetic field generated by the above-mentioned core;

[0039] A connector that is installed on the above-mentioned bobbin, into which a wiring harness is inserted, and that electrically connects the above-mentioned wiring harness and the above-mentioned coil;

[0040] A leg portion that extends along a predetermined installation direction from one of the above-mentioned bobbin and the above-mentioned connector, has flexibility in an orthogonal direction orthogonal to the installation direction, and is provided on the one side;

[0041] A guide wall that is provided on the other side and guides the above-mentioned leg portion along the installation direction;

[0042] An engaging protrusion that protrudes from the above-mentioned guide wall and has side surfaces extending along the orthogonal direction before and after in the installation direction; and

[0043] An engaging hole that is provided on the above-mentioned leg portion and into which the above-mentioned engaging protrusion is fitted.

[0044] Effects of the utility model

[0045] According to the present utility model, loosening of the connector can be reduced. Description of the drawings

[0046] Figure 1 It is a perspective view showing the appearance of one side of the solenoid device.

[0047] Figure 2 It is a perspective view showing the appearance of the other side of the solenoid device.

[0048] Figure 3 It is a cross-sectional view showing the internal structure of the solenoid device.

[0049] Figure 4 It is from Figure 1 The perspective view after removing the front surface cover in the state of

[0050] Figure 5 It is an exploded perspective view showing the installation structure of the connector and the bobbin.

[0051] Figure 6 It is a partially enlarged view showing the installation structure of the connector and the bobbin.

[0052] Figure 7 It is a cross-sectional perspective view showing the installation structure of the connector and the bobbin.

[0053] Figure 8It is a cross-sectional view of the buckle in the separated state.

[0054] Figure 9 It is a cross-sectional view of the buckle in the engaged state.

[0055] Figure 10 It is a partially enlarged view of the buckle.

[0056] In the figure:

[0057] 100 - Solenoid device, 101 - Device main body, 102 - Connector, 110 - Front surface cover, 120 - Rear surface cover, 130 - Peripheral surface cover, 140 - Output shaft, 150 - Coil, 160 - Bobbin, 161 - Coil part, 162 - Connector mounting part, 170 - Core, 180 - Plunger, 201 - Wiring harness mounting part, 202 - Foot, 203 - Engaging hole, 204 - Tapered surface part, 205 - Covered part, 206 - Ridge, 301 - Guide wall, 302 - Engaging protrusion, 303 - Front side surface, 304 - Rear side surface, 305 - Groove. Detailed implementation mode

[0058] Hereinafter, with reference to the drawings, the implementation modes of the in-vehicle device and the solenoid device of the present utility model will be described in detail. However, in order to avoid making the following description unnecessarily long and to make it easy for those skilled in the art to understand, sometimes detailed descriptions that are more than necessary are omitted. For example, sometimes detailed descriptions of well-known matters and repeated descriptions of substantially the same structures are omitted. In addition, for the elements described in the previously described drawings, sometimes appropriate references are made in the description of the subsequent drawings.

[0059] In each of the drawings described below, for the convenience of explanation of directions, the XYZ coordinate axes are shown, and the same directions are represented in any of the drawings described below.

[0060] Figure 1 and Figure 2 It is a perspective view showing the appearance of the solenoid device. Figure 1 It shows the appearance of one side of the solenoid device, Figure 2 It shows the appearance of the other side of the solenoid device. Figure 3 It is a cross-sectional view showing the internal structure of the solenoid device.

[0061] The solenoid device 100 is used, for example, as an in-vehicle device, and includes a device main body 101 and a connector 102.

[0062] The device main body 101 has a generally cylindrical outer shape extending in the X-axis direction, and has an output shaft 140 on the front side in the X-axis direction. The device main body 101 is mounted on a vehicle and is electrically connected to a wire harness on the vehicle side. The device main body 101 includes a front face cover 110, a rear face cover 120, and a peripheral face cover 130. The front face cover 110 covers the front of the device main body 101, and the output shaft 140 penetrates through the central portion of the front face cover 110 and protrudes forward. The output shaft 140 is driven in the front-rear direction in the X-axis direction. The rear face cover 120 covers the rear of the device main body 101, and the peripheral face cover 130 covers the peripheral surface of the device main body 101. The front face cover 110, the rear face cover 120, and the peripheral face cover 130 are made of metal, for example.

[0063] The device main body 101 includes a coil 150, a bobbin 160, a core 170, and a plunger 180 inside.

[0064] The coil 150 is wound around the outer periphery of the hollow bobbin 160. The core 170 is made of a magnetic material and is fixed to the inner surface of the bobbin 160. By energizing the coil 150, a magnetic field is induced in the core 170.

[0065] The plunger 180 is integrated with the output shaft 140 and moves back and forth in the X-axis direction by the magnetic field generated by the core 170.

[0066] The bobbin 160 has a coil portion 161 around which the coil 150 is wound and a connector mounting portion 162 to which the connector 102 is mounted. The connector mounting portion 162 is provided at a portion in the Z-axis direction, for example, around the bobbin 160.

[0067] The connector 102 is mounted on the device main body 101 and electrically connects a wire harness (not shown in the figure) and the device main body 101. Specifically, the connector 102 is fixed to the connector mounting portion 162 of the bobbin 160 by a snap, and has an outer shape that protrudes from the peripheral surface of the device main body 101 in the Z-axis direction and extends in the X-axis direction, for example. The connector 102 has a wire harness mounting portion 201 on the rear side in the X-axis direction, for example, and a vehicle-side wire harness is mounted on the wire harness mounting portion 201. The connector 102 electrically connects the wire harness and the coil 150.

[0068] The looseness between the connector 102 and the bobbin 160 is required to be within the tolerances required in the design. If the looseness is large, for example, poor installation of the wire harness may sometimes occur. Therefore, in the solenoid device 100 of the present embodiment, a mounting structure for suppressing the looseness between the connector 102 and the bobbin 160 is used.

[0069] Figures 4 to 7 It is a diagram showing the mounting structure of the connector 102 and the bobbin 160. Figure 4 It is a perspective view showing the state after removing the front face cover 110, Figure 5Indicates an exploded three-dimensional view, Figure 6 Indicates a partially enlarged view, Figure 7 Indicates a sectional three-dimensional view.

[0070] The connector 102 is press-fitted from the + side to the - side in the Z-axis direction with respect to the connector mounting portion 162 of the bobbin 160 and is snap-fitted. In the following description, the - direction of the Z-axis may sometimes be referred to as the "mounting direction". In addition, different from the front-rear direction of the device main body 101, sometimes with the mounting direction as a reference, the - direction of the Z-axis is referred to as the front of the mounting direction, and the + direction of the Z-axis is referred to as the rear of the mounting direction.

[0071] After the connector 102 is mounted on the bobbin 160, the peripheral mask 130 is fixed as a part of the device main body 101. The peripheral mask 130 covers the coil portion 161 and the coil 150 of the bobbin 160, and presses the connector 102 as described later to prevent separation from the bobbin 160.

[0072] The connector 102 includes legs 202 extending in the mounting direction. In the present embodiment, as an example, two legs 202 are provided so as to sandwich the connector mounting portion 162 of the bobbin 160. The legs 202 are made of resin, for example, and have flexibility in the Y-axis direction orthogonal to the mounting direction. In the following description, the Y-axis direction may sometimes be referred to as the orthogonal direction with respect to the mounting direction.

[0073] The connector mounting portion 162 of the bobbin 160 has a guide wall 301 that guides the legs 202 in the mounting direction. The guide wall 301 extends along the XZ plane. In addition, "along" is not limited to the case of parallel, and means allowing inclination, unevenness, and bending within a range that is not problematic in practice.

[0074] The legs 202 have a fitting hole 203, an inclined surface portion 204, and a covered portion 205, and a fitting protrusion 302 projects from the guide wall 301.

[0075] The fitting hole 203 is a hole into which the fitting protrusion 302 is fitted.

[0076] The inclined surface portion 204 is located on the front side (the - direction side of the Z-axis) in the mounting direction with respect to the fitting hole 203 and faces the guide wall 301 side. That is, the inclined surface portion 204 is provided at the front portion of the leg 202 in the mounting direction, and is inclined in the direction of separating from the guide wall 301 as it faces the front in the mounting direction, and faces the guide wall 301 side.

[0077] The covered portion 205 is located on the rear side (the + direction side of the Z-axis) in the mounting direction with respect to the fitting hole 203 and projects to the side opposite to the guide wall 301 (the + direction side of the Y-axis).

[0078] The engaging protrusion 302 protrudes along the orthogonal direction with respect to the mounting direction, and the front side surface 303 located on the front side of the mounting direction and the rear side surface 304 located on the rear side of the mounting direction each extend along the orthogonal direction with respect to the mounting direction. In other words, the engaging protrusion 302 has side surfaces 303 and 304 that extend along the orthogonal direction before and after in the mounting direction.

[0079] On the connector 102, at a position on the rear side in the mounting direction relative to the plurality of legs 202 and between the plurality of legs 202 in the orthogonal direction (Y-axis direction) with respect to the mounting direction, a rib 206 that extends along the X-axis direction and protrudes in the mounting direction is provided. On the other hand, on the connector mounting portion 162 of the wire tube 160, a groove 305 that extends along the X-axis direction and is recessed in the mounting direction and into which the rib 206 is fitted is provided.

[0080] Figures 8 to 10 It is a diagram showing details of the mounting based on the snap fit.

[0081] Figure 8 It shows a cross-sectional view in the separated state, Figure 9 It shows a cross-sectional view in the combined state, Figure 10 It shows a partial enlarged view.

[0082] When the connector 102 advances in the mounting direction relative to the wire tube 160, the legs 202 are guided by the guide wall 301, and the inclined surface portion 204 comes into contact with the engaging protrusion 302. Then, as the connector 102 advances in the mounting direction, the legs 202 climb over the engaging protrusion 302, and the legs 202 are naturally deflected.

[0083] In addition, in the present embodiment, as Figure 10 shown, the inclined surface portion 204 extends to a position where the distance h2 from the separation from the guide wall 301 is greater than the protruding amount h1 of the engaging protrusion 302 from the guide wall 301. Therefore, when the legs 202 advance in the mounting direction, the legs 202 reliably climb over the engaging protrusion 302 through the inclined surface portion 204.

[0084] Then, when the legs 202 further advance in the mounting direction, as Figure 9 shown, the engaging protrusion 302 is fitted into the engaging hole 203 of the legs 202, and the deflection of the legs 202 is restored. As a result, the connector 102 is mounted on the wire tube 160. Both the front side surface 303 and the rear side surface 304 of the engaging protrusion 302 extend along the orthogonal direction with respect to the mounting direction. Therefore, even when an external force or the like is applied to the connector 102, the edge of the engaging hole 203 does not climb over the engaging protrusion 302, and loosening of the connector 102 is suppressed.

[0085] In addition, in the present embodiment, the engaging hole 203 is a through hole extending in the direction orthogonal to the mounting direction. Therefore, the front side surface 303 and the rear side surface 304 are in contact with the inner surface of the engaging hole 203, and loosening is further suppressed.

[0086] Furthermore, when the connector 102 is mounted on the wire winding tube 160, the protrusion 206 of the connector 102 is fitted into the groove 305 of the wire winding tube 160. Therefore, tilting of the connector 102 with respect to the wire winding tube 160 can be suppressed, and loosening of the connector 102 is further suppressed.

[0087] When the peripheral mask 130 is fixed after the connector 102 is mounted on the wire winding tube 160, as Figure 9 shown, the peripheral mask 130 covers the covered portion 205 from the rear side in the mounting direction. Therefore, the connector 102 is pressed by the peripheral mask 130, can withstand strong external forces, and separation of the connector 102 from the wire winding tube 160 can be prevented.

[0088] In addition, if the engaging hole 203 is a through hole, it is easy to manufacture, but it may also be a blind hole with a bottom. In addition, the shape of the front end of the engaging protrusion 302 protruding from the guide wall 301 may be a tapered shape with chamfers or the like as long as the front side surface 303 and the rear side surface 304 are retained. If the engaging protrusion 302 is a tapered shape, it is easy to be fitted into the engaging hole 203.

[0089] In the above description, an example is shown in which the leg portion 202 and the engaging hole 203 are provided on the connector 102 side, and the guide wall 301 and the engaging protrusion 302 are provided on the wire winding tube 160 side. However, the leg portion according to the present invention may be provided on the wire winding tube 160 side, and the guide wall according to the present invention may be provided on the connector 102 side.

[0090] In addition, in the above description, as an example of the vehicle-mounted device of the present invention, a solenoid device is shown. However, the vehicle-mounted device of the present invention is not limited to the above, and the present invention can be widely applied to various devices equipped with connectors.

[0091] The above-described embodiments should be considered as illustrative in all aspects and not restrictive. The scope of the present invention is not represented by the above-described embodiments, but by the scope to be protected by the utility model, and includes all changes within the meaning and scope equivalent to the scope to be protected by the utility model.

[0092] In addition, the present technology can adopt the following structure.

[0093] (1) A vehicle-mounted device, characterized by comprising:

[0094] A device main body mounted on a vehicle and electrically connected to a wire harness on the vehicle side;

[0095] A connector installed on the above-mentioned device main body and electrically connecting the above-mentioned wiring harness and the above-mentioned device main body;

[0096] A leg portion provided on one of the above-mentioned device main body and the above-mentioned connector, extending along a predetermined installation direction from one of the above-mentioned device main body and the above-mentioned connector toward the other, having flexibility in an orthogonal direction orthogonal to the installation direction;

[0097] A guide wall provided on the other of the above, and guiding the above-mentioned leg portion in the above-mentioned installation direction;

[0098] An engaging protrusion protruding from the above-mentioned guide wall and having side surfaces extending along the above-mentioned orthogonal direction respectively before and after in the above-mentioned installation direction; and

[0099] An engaging hole provided on the above-mentioned leg portion and into which the above-mentioned engaging protrusion is fitted.

[0100] (2) The in-vehicle device according to (1), characterized in that

[0101] The above-mentioned engaging hole is a through hole extending along the above-mentioned orthogonal direction.

[0102] (3) The in-vehicle device according to (1) or (2), characterized in that

[0103] The front portion of the above-mentioned leg portion in the above-mentioned installation direction has an inclined surface portion, which is inclined in a direction separating from the above-mentioned guide wall as it faces the front in the above-mentioned installation direction and faces the above-mentioned guide wall side.

[0104] (4) The in-vehicle device according to (3), characterized in that

[0105] The above-mentioned inclined surface portion extends to a position where the separation from the above-mentioned guide wall is greater than the amount of protrusion of the above-mentioned engaging protrusion from the above-mentioned guide wall.

[0106] (5) The in-vehicle device according to any one of (1) to (4), characterized in that

[0107] A plurality of the above-mentioned leg portions are separately provided in the above-mentioned orthogonal direction,

[0108] The above-mentioned in-vehicle device further includes:

[0109] A rib provided on the above-mentioned one, located between a plurality of the above-mentioned leg portions in the above-mentioned orthogonal direction, located behind the above-mentioned leg portions in the above-mentioned installation direction, and protruding in the above-mentioned installation direction; and

[0110] A groove provided on the above-mentioned other, recessed in the above-mentioned installation direction, and into which the above-mentioned rib is fitted.

[0111] (6) The in-vehicle device according to any one of (1) to (5), characterized by further comprising:

[0112] A cover that covers at least a part of the above device main body and is fixed to the above device main body; and

[0113] A covered part provided on the above one side and covered by the above cover from the rear side in the above installation direction.

[0114] (7) A solenoid device, characterized by comprising:

[0115] A hollow bobbin;

[0116] A coil wound around the outer periphery of the above bobbin;

[0117] A magnetic core fixed to the inside of the above bobbin;

[0118] A plunger that moves by the magnetic field generated by the above core;

[0119] A connector installed on the above bobbin, into which a wire harness is inserted, and that electrically connects the above wire harness and the above coil;

[0120] A leg portion that extends along a predetermined installation direction from one of the above bobbin and the above connector, has flexibility in an orthogonal direction orthogonal to the installation direction, and is provided on the one side;

[0121] A guide wall provided on the above other side and guiding the above leg portion along the above installation direction;

[0122] An engaging protrusion that protrudes from the above guide wall and has side surfaces extending along the above orthogonal direction respectively before and after in the above installation direction; and

[0123] An engaging hole provided on the above leg portion and into which the above engaging protrusion is fitted.

Claims

1. A vehicle-mounted device, characterized in that: have: A device body mounted on a vehicle and electrically connected to a wiring harness on the vehicle side; A connector installed on the device body and electrically connecting the wiring harness and the device body; A leg portion extending from one of the device body and the connector toward the other of the device body and having flexibility in a direction orthogonal to the mounting direction and provided at the one of the legs; a guide wall provided on the other side and guiding the foot toward the installation direction; An engaging protrusion protruding from the guide wall and having side surfaces extending along the orthogonal direction in front and behind the mounting direction; as well as An engagement hole is provided on the leg portion and is engaged with the engagement protrusion.

2. The vehicle-mounted device according to claim 1, characterized in that: The engagement hole is a through hole extending in the orthogonal direction.

3. The vehicle-mounted device according to claim 1, characterized in that: The leg portion has a sloped portion at a front portion in the mounting direction, the sloped portion being inclined in a direction away from the guide wall as it moves toward the front in the mounting direction and facing the guide wall side.

4. The vehicle-mounted device according to claim 3, characterized in that: The inclined surface portion extends to a position where the inclined surface is separated from the guide wall by a greater amount than the amount by which the engaging protrusion protrudes from the guide wall.

5. The vehicle-mounted device according to claim 1, characterized in that: The foot is provided with a plurality of legs separated in the orthogonal direction, The vehicle-mounted device further comprises: A protrusion provided on the one side, located between the plurality of legs in the orthogonal direction, located behind the legs in the mounting direction, and protruding in the mounting direction; as well as A groove is provided on the other side, is recessed in the mounting direction, and is fitted with the protrusion.

6. The vehicle-mounted device according to claim 1, characterized in that: Also available: a cover covering at least a portion of the device body and fixed to the device body; and A covered portion is provided on the one side and is covered by the cover from the rear side in the mounting direction.

7. A solenoid device, characterized in that: have: Hollow bobbin; a coil wound around the outer circumference of the bobbin; a magnetic core fixed to the inner side of the bobbin; a plunger moved by a magnetic field generated by the core; A connector mounted on the bobbin, for inserting a wire harness and electrically connecting the wire harness and the coil; A leg portion extending from one of the bobbin and the connector toward the other of the bobbin and the connector in a predetermined mounting direction, having flexibility in a direction orthogonal to the mounting direction, and provided on the one of the bobbin and the connector; a guide wall provided on the other side and guiding the foot along the installation direction; An engaging protrusion protruding from the guide wall and having side surfaces extending along the orthogonal direction in front and behind the mounting direction; as well as An engagement hole is provided on the leg portion and is engaged with the engagement protrusion.

Citation Information

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