Double-net heating assembly and electronic cigarette atomization core

By setting up spaced connection protrusions and arc-shaped designs in the dual-net heating assembly of the electronic cigarette, the problem of unstable connection between the heating network and the conductive arm is solved, the stability and toughness of the connection are improved, the smoke discharge and heat distribution are optimized, and the dry burning phenomenon is avoided.

CN223008464UActive Publication Date: 2025-06-24SHENZHEN KANGVAPE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421354078.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-06-24
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The heating net of existing electronic cigarettes is unstable and is easily separated during assembly or use, resulting in unstable heating net.

Method used

The dual mesh heating assembly is adopted to enhance the connection stability of the conductive arm and the heating net by setting a spaced connection protrusion on the conductive arm and the heating net, and improve the toughness of the connection through arc-shaped design and welding structure.

Benefits of technology

The connection stability between the conductive arm and the heating network is improved, and the problem of the heating network is easily broken during vibration or use is avoided. At the same time, smoke discharge and heat distribution are optimized to avoid dry burning.

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Abstract

The utility model relates to a double-net heating assembly and an electronic cigarette atomization core, the double-net heating assembly comprises a first conductive arm, a second conductive arm, a third conductive arm, a first heating net and a second heating net, the first conductive arm and the second conductive arm are arranged at an interval, and the first conductive arm is provided with a first connecting bulge and a second connecting bulge which are arranged at an interval; the second conductive arm is provided with a third connecting protrusion and a fourth connecting protrusion which are arranged at an interval. The first end of the first heating net is connected with the first connecting protrusion and the second connecting protrusion, and the second end of the first heating net is connected with the third connecting protrusion and the fourth connecting protrusion. The first heating net and the second heating net are arc-shaped, and the first heating net, the second heating net, the first conductive arm, the second conductive arm and the third conductive arm are of an integrally-formed structure. According to the utility model, the connection stability of the conductive arm and the heating net can be improved, smoke discharge is facilitated, and the problem of dry burning caused by the fact that heat is concentrated in one area is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic cigarette atomization cores, and more specifically, to a double-network heating component and an electronic cigarette atomization core. Background Art

[0002] Existing electronic cigarettes generally include a liquid storage component and an atomization core. The liquid storage component is used to store e-liquid, and the atomization core is used to atomize the e-liquid in the liquid storage component. The atomization core includes a porous e-liquid adsorption tube and a heating component. The porous e-liquid adsorption tube is used to adsorb e-liquid; the heating component is located inside the porous e-liquid adsorption tube and is used to atomize the e-liquid in the porous e-liquid adsorption tube. The heating component includes a heating mesh and a conductive arm connected to the heating mesh. The heating mesh is also called a mesh-shaped heating sheet, which is mainly composed of materials such as thermosensitive alloy and metal wire. It quickly heats the e-liquid in the electronic cigarette through electrothermal action and converts it into smoke. The heating mesh has advantages such as high thermal efficiency, long service life, and not being easily deformed. The quality and performance of the heating mesh directly affect the taste and health safety of the electronic cigarette. However, since many current conductive arms are in regular long strip shapes, the connection between the conductive arm and the heating mesh is not stable, and the heating mesh is prone to separation from the conductive arm during assembly or use. Summary of the Utility Model

[0003] The purpose of the present utility model is to provide a double-network heating component and an electronic cigarette atomization core with a stable connection between the conductive arm and the heating mesh.

[0004] In a first aspect, the solution of the present utility model to solve the above problems is to construct a double-network heating component for an electronic cigarette atomization core, which includes a first conductive arm, a second conductive arm, a third conductive arm, a first heating mesh, and a second heating mesh. The first conductive arm and the second conductive arm are arranged at intervals. The first conductive arm is provided with a first connection protrusion and a second connection protrusion arranged at intervals. The second conductive arm is provided with a third connection protrusion, a fourth connection protrusion, a fifth connection protrusion, and a sixth connection protrusion arranged at intervals. The third connection protrusion and the fourth connection protrusion are located on the first side of the second conductive arm, and the fifth connection protrusion and the sixth connection protrusion are located on the second side of the second conductive arm;

[0005] The first end of the first heating mesh is connected to the first connection protrusion and the second connection protrusion, and the second end of the first heating mesh is connected to the third connection protrusion and the fourth connection protrusion; the third conductive arm is provided with a seventh connection protrusion and an eighth connection protrusion arranged at intervals. The first end of the second heating mesh is connected to the fifth connection protrusion and the sixth connection protrusion, and the second end of the second heating mesh is connected to the seventh connection protrusion and the eighth connection protrusion; both the first heating mesh and the second heating mesh are arc-shaped, and the first heating mesh and the second heating mesh and the first conductive arm, the second conductive arm, and the third conductive arm are of an integrally formed structure.

[0006] Preferably, the double-network heating component further includes a first pin, a second pin, and a third pin that are spaced apart from each other. The first pin is welded to the first conductive arm, the second pin is welded to the second conductive arm, and the third pin is welded to the third conductive arm. The cross-sectional area of the first pin is larger than that of the first conductive arm, and the cross-sectional area of the third pin is larger than that of the third conductive arm.

[0007] Preferably, the cross-sectional area of the second pin is larger than that of the second conductive arm.

[0008] Preferably, the first conductive arm is provided with a first welding groove and a second welding groove that are spaced apart from each other. The first welding groove and the second welding groove are located at the same height position on the first conductive arm. The first welding groove and the first connection protrusion are located at the same height position on the first conductive arm. The second welding groove and the second connection protrusion are located at the same height position on the first conductive arm. The groove walls of the first welding groove and the second welding groove are both welded to the first pin.

[0009] Preferably, the first conductive arm is further provided with a third welding groove and a fourth welding groove that are spaced apart from each other. The first welding groove and the second welding groove are located between the third welding groove and the fourth welding groove. The groove walls of the third welding groove and the fourth welding groove are both welded to the first pin.

[0010] Preferably, the distance between the first welding groove and the third welding groove is equal to the distance between the second welding groove and the fourth welding groove.

[0011] Preferably, the first connection protrusion, the third connection protrusion, the fifth connection protrusion, and the seventh connection protrusion are located at the same radial position of the double-network heating component. The second connection protrusion, the fourth connection protrusion, the sixth connection protrusion, and the eighth connection protrusion are located at the same radial position of the double-network heating component.

[0012] Preferably, the first pin includes a connecting column portion that is welded to the first conductive arm. One end of the connecting column portion is bent and extended to form a guiding portion. One end of the first conductive arm is located between the guiding portion and the connecting column portion.

[0013] In a second aspect, the present invention also discloses an electronic cigarette atomizing core, which includes a porous oil guiding tube and a double-network heating component. At least a part of the double-network heating component is attached inside the porous oil guiding tube. Among them, the double-network heating component is the double-network heating component according to any one of the above first aspects.

[0014] Preferably, the first heating mesh forms a first temperature sensing unit, and the second heating mesh forms a second temperature sensor unit.

[0015] The beneficial effects of the present utility model are as follows: Since the first end of the first heating mesh of the present utility model is connected to the first connecting protrusion and the second connecting protrusion, the second end of the first heating mesh is connected to the third connecting protrusion and the fourth connecting protrusion, the first end of the second heating mesh is connected to the fifth connecting protrusion and the sixth connecting protrusion, the second end of the second heating mesh is connected to the seventh connecting protrusion and the eighth connecting protrusion, and the first heating mesh and the second heating mesh and the first conductive arm, the second conductive arm and the third conductive arm are integrally formed structures. Therefore, through the auxiliary connection function of the connecting protrusions, the stability of the connection between the conductive arm and the heating mesh can be improved, and since the connecting protrusions are arranged at intervals, it is beneficial to the discharge of smoke, avoiding the concentration of heat in one area, so as to prevent the problem of dry burning. In addition, this structure can improve the toughness of the connection between the heating mesh and the conductive arm, so that it is not easy to break during vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present utility model will be described below with reference to the accompanying drawings, where:

[0017] Figure 1 is a schematic structural diagram of a double-mesh heating component in an unfolded state according to an embodiment of the present utility model;

[0018] Figure 2 is Figure 1 a schematic structural diagram of another perspective of the double-mesh heating component of the present utility model shown;

[0019] Figure 3 is a schematic structural diagram of a double-mesh heating component in an unfolded state according to another embodiment of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0021] Please refer to Figure 1 and Figure 2 , the present utility model provides a double-mesh heating component for an electronic cigarette atomizing core, which is connected to a controller of an electronic cigarette to atomize e-liquid to form smoke. The double-mesh heating component includes a first conductive arm 1, a second conductive arm 2, a third conductive arm 3, a first heating mesh 4, a second heating mesh 5, a first pin 6, a second pin 7 and a third pin 8. The first conductive arm 1 and the second conductive arm 2 are arranged at intervals and are parallel to each other. The second conductive arm 2 and the third conductive arm 3 are arranged at intervals and are parallel to each other.

[0022] The first conductive arm 1 is provided with a first connecting protrusion 11 and a second connecting protrusion 12 which are spaced apart, and the first connecting protrusion 11 and the second connecting protrusion 12 are located on the same side of the first conductive arm 1. The second conductive arm 2 is provided with a third connecting protrusion 21, a fourth connecting protrusion 22, a fifth connecting protrusion 23 and a sixth connecting protrusion 24 which are spaced apart. The third connecting protrusion 21 and the fourth connecting protrusion 22 are located on the first side of the second conductive arm 2, and the fifth connecting protrusion 23 and the sixth connecting protrusion 24 are located on the second side of the second conductive arm 2. The first side and the second side of the second conductive arm 2 are arranged in opposite positions.

[0023] The first end of the first heating mesh 4 is connected to the first connecting protrusion 11 and the second connecting protrusion 12, and the second end of the first heating mesh 4 is connected to the third connecting protrusion 21 and the fourth connecting protrusion 22. The third conductive arm 3 is provided with a seventh connecting protrusion 31 and an eighth connecting protrusion 32 which are spaced apart, and both the seventh connecting protrusion 31 and the eighth connecting protrusion 32 are located on the same side of the third conductive arm 3.

[0024] The first end of the second heating mesh 5 is connected to the fifth connecting protrusion 23 and the sixth connecting protrusion 24, and the second end of the second heating mesh 5 is connected to the seventh connecting protrusion 31 and the eighth connecting protrusion 32. Both the first heating mesh 4 and the second heating mesh 5 are arc-shaped. The first heating mesh 4 and the second heating mesh 5 and the first conductive arm 1, the second conductive arm 2 and the third conductive arm 3 are of an integrally formed structure and are in an open ring shape, thus avoiding problems such as uneven heat distribution and easy detachment caused by welding. It can be understood that the mesh shape of the first heating mesh 4 and the second heating mesh 5 is not specifically limited here.

[0025] Among them, the first connecting protrusion 11 to the eighth connecting protrusion 32 are all substantially isosceles triangles, so that it is not easy to fall off when the heating mesh vibrates up and down. The first connecting protrusion 11, the third connecting protrusion 21, the fifth connecting protrusion 23 and the seventh connecting protrusion 31 are located at the same radial position of the double-mesh heating component, and the second connecting protrusion 12, the fourth connecting protrusion 22, the sixth connecting protrusion 24 and the eighth connecting protrusion 32 are located at the same radial position of the double-mesh heating component. Therefore, the first heating mesh 4 and the second heating mesh 5 are relatively evenly stressed, improving the reliability, and the heat is also evenly distributed, and the atomization effect is good.

[0026] The first pin 6 is welded to the first conductive arm 1, the second pin 7 is welded to the second conductive arm 2, and the third pin 8 is welded to the third conductive arm 3. The cross-sectional area of the first pin 6 is larger than that of the first conductive arm 1, and the cross-sectional area of the third pin 8 is larger than that of the third conductive arm 3. The cross-sectional area of the second pin 7 is larger than that of the second conductive arm 2. Therefore, not only the reliability of the structure is enhanced, but also the resistance is small, avoiding overheating and softening, so that the heating mesh is not easily deformed due to external forces. It can be understood that when assembled into an electronic cigarette, the first pin 6 to the third pin 8 are all connected to the controller of the electronic cigarette.

[0027] In addition, the first conductive arm 1 is provided with a first welding groove 13 and a second welding groove 14. The first welding groove 13 and the second welding groove 14 are arranged at intervals. The first welding groove 13 and the first connecting protrusion 11 are located at the same height position of the first conductive arm 1. The second welding groove 14 and the second connecting protrusion 12 are located at the same height position of the first conductive arm 1. The groove walls of the first welding groove 13 and the second welding groove 14 are both welded to the first pin 6. Therefore, even when the areas where the first connecting protrusion 11 and the second connecting protrusion 12 are located are stressed during production, it is not easily deformed, and the problem of resistance change caused by deformation is preferably avoided.

[0028] The first conductive arm 1 is further provided with a third welding groove 15 and a fourth welding groove 16. The third welding groove 15 and the fourth welding groove 16 are arranged at intervals. The first welding groove 13 and the second welding groove 14 are located between the third welding groove 15 and the fourth welding groove 16. The groove walls of the third welding groove 15 and the fourth welding groove 16 are both welded to the first pin 6. Therefore, the connection stability can be improved. Preferably, the distance between the first welding groove 13 and the third welding groove 15 is equal to the distance between the second welding groove 14 and the fourth welding groove 16. By providing the first welding groove 13 to the third welding groove 15, accurate alignment can be achieved during welding, the consistency of the product is improved, and the product qualification rate is high. In this embodiment, the structures of the first conductive arm 1 to the third conductive arm 3 are the same.

[0029] Please refer to Figure 3 , in another embodiment of the present invention, the structure of this embodiment is similar to that of the above embodiment. The main difference is that: the first pin 6 includes a connecting column portion 61, the connecting column portion 61 is welded to the first conductive arm 1, and one end of the connecting column portion 61 is bent and extended to form a guiding portion 62. One end of the first conductive arm 1 is located between the guiding portion 62 and the connecting column portion. By providing the guiding portion 62, when the double-network heating component and the porous oil guiding pipe are assembled to form an electronic cigarette atomization core, the double-network heating component and the porous oil guiding pipe are well aligned, and the problem of the porous oil guiding pipe being skewed is preferably avoided. In this embodiment, the structures of the first pin 6, the second pin 7, and the third pin 8 are the same.

[0030] The present utility model also discloses an electronic cigarette atomizing core, which includes a porous oil guiding tube and a double-network heating component. At least part of the double-network heating component is attached inside the porous oil guiding tube. Among them, the double-network heating component is the double-network heating component of any one of the above first aspects. Since the double-network heating component of this embodiment has the same atomizing core structure as the above double-network heating component, it also has the same technical effects.

[0031] In addition, the first heating mesh 4 forms a first temperature sensing unit for detecting its own heating temperature. The second heating mesh 5 forms a second temperature sensor unit for detecting its own heating temperature. The first heating mesh 4 and the second heating mesh 5 can be made of thermistor materials such as copper-zinc alloy and nickel-manganese alloy. It can be a positive temperature coefficient thermistor (PTC, Positive Temperature Coefficient thermistor) or a negative temperature coefficient thermistor (NTC, Negative Temperature Coefficient thermistor). The resistance value of the PTC thermistor increases with the increase of temperature, while the resistance value of the NTC thermistor decreases with the increase of temperature. During operation, the controller of the electronic cigarette controls the current of the first heating mesh 4 and the second heating mesh 5 according to the resistance value during the heating process of the first heating mesh 4 and the resistance value during the heating process of the second heating mesh 5, thus better avoiding the problem of dry burning that is likely to occur when the user smokes at an angle. Compared with other temperature sensors, this structure has the advantages of accurate detection and efficient control.

[0032] In summary, since the first end of the first heating mesh 4 of the present utility model is connected to the first connecting protrusion 11 and the second connecting protrusion 12, the second end of the first heating mesh 4 is connected to the third connecting protrusion 21 and the fourth connecting protrusion 22, the first end of the second heating mesh 5 is connected to the fifth connecting protrusion 23 and the sixth connecting protrusion 24, the second end of the second heating mesh 5 is connected to the seventh connecting protrusion 31 and the eighth connecting protrusion 32, and the first heating mesh 4 and the second heating mesh 5 and the first conductive arm 1, the second conductive arm 2 and the third conductive arm 3 are integrally formed structures. Therefore, through the auxiliary connection function of the connecting protrusions, the stability of the connection between the conductive arm and the heating mesh can be improved. Moreover, since the connecting protrusions are arranged at intervals, it is beneficial to the discharge of smoke, avoiding the concentration of heat in one area, resulting in the problem of dry burning. In addition, this structure can improve the toughness of the connection between the heating mesh and the conductive arm, so that it is not easy to break during vibration.

[0033] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

[0034] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A double-net heating component, used for an electronic cigarette atomization core, characterized in that: The device comprises a first conductive arm, a second conductive arm, a third conductive arm, a first heating net and a second heating net, wherein the first conductive arm and the second conductive arm are spaced apart, the first conductive arm is provided with a first connecting protrusion and a second connecting protrusion spaced apart, the second conductive arm is provided with a third connecting protrusion, a fourth connecting protrusion, a fifth connecting protrusion and a sixth connecting protrusion spaced apart, the third connecting protrusion and the fourth connecting protrusion are located on a first side of the second conductive arm, and the fifth connecting protrusion and the sixth connecting protrusion are located on a second side of the second conductive arm; The first end of the first heating net is connected to the first connecting protrusion and the second connecting protrusion, and the second end of the first heating net is connected to the third connecting protrusion and the fourth connecting protrusion; the third conductive arm is provided with a seventh connecting protrusion and an eighth connecting protrusion arranged at intervals, the first end of the second heating net is connected to the fifth connecting protrusion and the sixth connecting protrusion, and the second end of the second heating net is connected to the seventh connecting protrusion and the eighth connecting protrusion; the first heating net and the second heating net are both arc-shaped, and the first heating net and the second heating net are an integrally formed structure with the first conductive arm, the second conductive arm and the third conductive arm.

2. The double-net heating component according to claim 1, characterized in that: The dual-grid heating component also includes a first pin, a second pin and a third pin that are spaced apart from each other, the first pin is welded and connected to the first conductive arm, the second pin is welded and connected to the second conductive arm, the third pin is welded and connected to the third conductive arm, the cross-sectional area of ​​the first pin is larger than the cross-sectional area of ​​the first conductive arm, and the cross-sectional area of ​​the third pin is larger than the cross-sectional area of ​​the third conductive arm.

3. The double-net heating component according to claim 2, characterized in that: A cross-sectional area of ​​the second pin is greater than a cross-sectional area of ​​the second conductive arm.

4. The double-net heating component according to claim 2 or 3, characterized in that: The first conductive arm is provided with a first welding groove and a second welding groove, the first welding groove and the second welding groove are spaced apart, the first welding groove and the first connecting protrusion are located at the same height position of the first conductive arm, the second welding groove and the second connecting protrusion are located at the same height position of the first conductive arm, and the groove wall of the first welding groove and the groove wall of the second welding groove are both connected to the first pin by welding.

5. The double-net heating component according to claim 4, characterized in that: The first conductive arm is also provided with a third welding groove and a fourth welding groove, the third welding groove and the fourth welding groove are spaced apart, the first welding groove and the second welding groove are located between the third welding groove and the fourth welding groove, and the groove wall of the third welding groove and the groove wall of the fourth welding groove are both welded to the first pin.

6. The double-net heating component according to claim 5, characterized in that: The distance between the first welding groove and the third welding groove is equal to the distance between the second welding groove and the fourth welding groove.

7. The double-net heating component according to claim 5, characterized in that: The first connecting protrusion, the third connecting protrusion, the fifth connecting protrusion and the seventh connecting protrusion are located at the same radial position of the double-net heating component, and the second connecting protrusion, the fourth connecting protrusion, the sixth connecting protrusion and the eighth connecting protrusion are located at the same radial position of the double-net heating component.

8. The double-net heating component according to claim 2 or 3, characterized in that: The first pin includes a connecting column portion, the connecting column portion is welded to the first conductive arm, one end of the connecting column portion is bent and extended to form a guide portion, and one end of the first conductive arm is located between the guide portion and the connecting column portion.

9. An electronic cigarette atomization core, characterized in that: It comprises a porous oil-conducting pipe and a double-net heating component, wherein the double-net heating component is at least partially attached inside the porous oil-conducting pipe, wherein the double-net heating component is the double-net heating component according to any one of claims 1 to 8.

10. The electronic cigarette atomizer core according to claim 9, characterized in that: The first heating net forms a first temperature sensing unit, and the second heating net forms a second temperature sensor unit.