Sludge reduction treatment device for sewage treatment plant

By designing a sludge reduction treatment device for precipitation and filter pressing mechanism in the sewage treatment plant, the problems of large sludge volume and high treatment cost are solved, and the sludge volume and weight are significantly reduced, the treatment cost and environmental pollution risks are reduced, and the water resource utilization rate and operation automation are improved.

CN223010065UActive Publication Date: 2025-06-24JIANGSU YUTIAN ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202422214418.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-06-24
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The sludge produced by the sewage treatment plant during the treatment process is large in volume, high in treatment costs, low in resource utilization, and the existing chemical methods consume a lot of resources and a long biological treatment time.

Method used

A sewage treatment plant sludge reduction treatment device is designed, including a precipitation mechanism and a filter pressing mechanism. The solid-liquid separation is performed through a precipitation tank. The slurry is transported to the filter pressing mechanism through a grouting pump for filtering, and the treated filtrate is recycled and utilized.

Benefits of technology

Through precipitation and filtration pressure treatment, the volume and weight of the sludge is significantly reduced, the treatment cost is reduced, the efficiency of water resource use is improved, the degree of operation automation is improved, the intensity of manual labor is reduced, and the risk of environmental pollution is reduced.

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Abstract

The utility model provides a sludge reduction treatment device for a sewage treatment plant, which belongs to the technical field of sewage treatment and comprises a sedimentation mechanism, the sedimentation mechanism comprises a sedimentation tank, a sewage pipe is fixedly mounted on the outer side wall of the sedimentation tank, and a support frame is fixedly mounted on the outer side wall of the sedimentation tank. A partition plate is fixedly mounted on the inner side of the sedimentation tank, a water outlet pipe is fixedly connected to the outer side wall of the sedimentation tank, a sedimentation hopper is fixedly connected to the outer side wall of the sedimentation tank, a connecting shell is fixedly connected to the outer side wall of the sedimentation hopper, and a filter pressing mechanism is arranged on the right side of the sedimentation mechanism; the transfer mechanism is arranged on the right side of the filter pressing mechanism. Through the treatment of the precipitation mechanism and the filter pressing mechanism, the volume and the weight of sludge are reduced, so that the sludge treatment cost is effectively reduced, the cost is reduced, the water resource utilization rate is improved, and the overall economic benefit is enhanced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sewage treatment, and particularly relates to a sludge reduction treatment device for a sewage treatment plant. Background Art

[0002] A large amount of sludge is generated during the treatment process in a sewage treatment plant. These sludges contain a large amount of harmful substances such as organic matter, pathogens, and heavy metals. If not effectively treated, they will pose a serious threat to the environment and human health. To solve problems such as large volume, high treatment cost, and low degree of resource utilization during the sludge treatment process, a sludge reduction treatment device has emerged. Through chemical or biological methods, the moisture content of the sludge is reduced, the sludge volume is decreased, and the resource utilization value of the sludge is increased, thereby realizing the harmless and reduction treatment of the sludge.

[0003] During the process of treating sludge, although the chemical method can significantly reduce the sludge volume, it consumes relatively more resources and may have a certain impact on the environment. While the biological method for treating sludge, although it is more environmentally friendly and the treatment process is milder, it requires a longer time period and is more demanding on time. Therefore, a sludge reduction treatment device for a sewage treatment plant appears. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a sludge reduction treatment device for a sewage treatment plant, aiming to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A sludge reduction treatment device for a sewage treatment plant, comprising,

[0007] A precipitation mechanism, the precipitation mechanism includes a sedimentation tank, a sewage pipe is fixedly installed on the outer side wall of the sedimentation tank, a support frame is fixedly installed on the outer side wall of the sedimentation tank, a partition board is fixedly installed on the inner side of the sedimentation tank, a water outlet pipe is fixedly connected to the outer side wall of the sedimentation tank, a sedimentation hopper is fixedly connected to the outer side wall of the sedimentation tank, and a connecting shell is fixedly connected to the outer side wall of the sedimentation hopper;

[0008] And, a pressure filtration mechanism is arranged on the right side of the precipitation mechanism, and a transfer mechanism is arranged on the right side of the pressure filtration mechanism.

[0009] As a preferred scheme of the utility model, the pressure filtration mechanism includes a pressure filtration frame, a motor is fixedly installed on the outer side wall of the pressure filtration frame, and a hydraulic push plate is fixedly installed on the output end of the motor.

[0010] As a preferred embodiment of the present utility model, a support plate is fixedly installed on the outer side wall of the filter press frame, and a grouting pump is fixedly installed on the outer side wall of the support plate.

[0011] As a preferred embodiment of the present utility model, a pressure pump is fixedly installed on the outer side wall of the support plate, an air guide pipe is fixedly installed on the output end of the pressure pump, and a filter plate is fixedly installed on the outer side wall of the filter press frame.

[0012] As a preferred embodiment of the present utility model, a grouting pipe is fixedly connected to the inner side wall of the filter plate, a pressure channel is arranged above the grouting pipe, and a filtrate pipe is arranged above the pressure channel.

[0013] As a preferred embodiment of the present utility model, a drainage pipe is fixedly installed on the outer side wall of the filtrate pipe, and a linear motor is fixedly installed on the outer side wall of the filter press frame.

[0014] As a preferred embodiment of the present utility model, the transfer mechanism includes a support platform, a water tank is fixedly installed on the outer side wall of the support platform, a connecting pipe is fixedly installed on the outer side wall of the water tank, and a water pump is fixedly installed on the outer side wall of the connecting pipe.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the treatment of the precipitation mechanism and the filter press mechanism, the volume and weight of the sludge are reduced, thereby effectively reducing the cost of sludge treatment. The treated filtrate can be recycled, improving the utilization efficiency of water resources. The use of the motor and the application of the hydraulic system enhance the degree of automation of the operation, greatly reducing the labor intensity of manual work. Due to the reduction of the final disposal amount of sludge, the environmental pollution risk is also reduced, realizing a more environmentally friendly treatment method. These improvements not only improve the operation efficiency, but also enhance the overall economic benefits by reducing costs and increasing the utilization rate of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:

[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 is a schematic diagram of the overall filter press mechanism of the present utility model;

[0019] Figure 3 is a schematic diagram of the overall precipitation mechanism of the present utility model;

[0020] Figure 4 This is a schematic cross-sectional view of the filter pressing plate of the present utility model;

[0021] Figure 5 This is an overall schematic view of the transfer mechanism of the present utility model.

[0022] In the figure: 100, sedimentation mechanism; 101, sedimentation tank; 102, sewage pipe; 103, support frame; 104, partition board; 105, water outlet pipe; 106, connection shell; 107, sedimentation hopper; 200, filter pressing mechanism; 201, motor; 202, filter pressing frame; 203, support plate; 204, pressure pump; 205, air guide pipe; 206, drainage pipe; 207, hydraulic push plate; 208, filter pressing plate; 209, linear motor; 210, grouting pipe; 211, filtrate pipe; 212, pressure increasing channel; 213, grouting pump; 300, transfer mechanism; 301, support table; 302, water pump; 303, water tank; 304, connecting pipe. Specific embodiments

[0023] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific embodiments of the present utility model will be given in conjunction with the accompanying drawings of the specification.

[0024] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar generalizations without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0025] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present utility model. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment that is mutually exclusive with other embodiments.

[0026] Embodiment 1

[0027] Refer to Figure 1 and Figure 3 , which is the first embodiment of the present utility model. This embodiment provides a device for reducing the amount of sludge in a sewage treatment plant, including

[0028] The precipitation mechanism 100 includes a sedimentation tank 101. A sewage pipe 102 is fixedly installed on the outer side wall of the sedimentation tank 101. A support frame 103 is fixedly installed on the outer side wall of the sedimentation tank 101. A partition plate 104 is fixedly installed on the inner side of the sedimentation tank 101. An outlet pipe 105 is fixedly connected to the outer side wall of the sedimentation tank 101. A sediment hopper 107 is fixedly connected to the outer side wall of the sedimentation tank 101. A connection shell 106 is fixedly connected to the outer side wall of the sediment hopper 107.

[0029] Specifically, and, a pressure filtration mechanism 200 is arranged on the right side of the precipitation mechanism 100, and a transfer mechanism 300 is arranged on the right side of the pressure filtration mechanism 200.

[0030] When in use, the sedimentation tank 101 accumulates the water containing a large amount of mud in the sediment hopper 107 through the physical properties of the sewage. The sedimented water is discharged through the outlet pipe 105. The mud is input into the pressure filtration mechanism 200 through the connection between the connection shell 106 and the grouting pump 213. The water after pressure filtration and the filtered water are transferred to the transfer mechanism 300 for waiting for the next treatment.

[0031] In summary, the sedimentation tank 101 realizes solid-liquid separation by using the physical properties of the sewage, accumulates the water containing mud in the sediment hopper 107, and the clear water is discharged through the outlet pipe 105. The mud is transported to the pressure filtration mechanism 200 through the connection shell 106 and the grouting pump 213 for pressure filtration. The water after pressure filtration and the filtered water enter the transfer mechanism 300 for further treatment. This process not only significantly reduces the volume and weight of the sludge, reduces the treatment cost, but also realizes resource recovery and improvement of operation efficiency, and has the dual advantages of environmental friendliness and economic benefits.

[0032] Embodiment 2

[0033] Referring to Figure 2 and Figure 4 This is the second embodiment of the present invention. Different from the previous embodiment, this embodiment provides a pressure filtration mechanism 200 for pressure filtering the precipitation liquid.

[0034] Specifically, the pressure filtration mechanism 200 includes a pressure filtration frame 202. A motor 201 is fixedly installed on the outer side wall of the pressure filtration frame 202. A hydraulic push plate 207 is fixedly installed on the output end of the motor 201. A support plate 203 is fixedly installed on the outer side wall of the pressure filtration frame 202. A grouting pump 213 is fixedly installed on the outer side wall of the support plate 203.

[0035] Further, a pressure pump 204 is fixedly installed on the outer side wall of the support plate 203. A gas guide pipe 205 is fixedly installed on the output end of the pressure pump 204. A filter press plate 208 is fixedly installed on the outer side wall of the filter press frame 202. A grouting pipe 210 is fixedly connected to the inner side wall of the filter press plate 208. A pressure channel 212 is arranged above the grouting pipe 210. A filtrate pipe 211 is arranged above the pressure channel 212. A drainage pipe 206 is fixedly installed on the outer side wall of the filtrate pipe 211. A linear motor 209 is fixedly installed on the outer side wall of the filter press frame 202.

[0036] During use, the slurry is output to the grouting pipe 210 through the grouting pump 213. The filter press plate 208 filters the slurry. The pressure pump 204 pressurizes the filtrate. The filtered filtrate flows into the water outlet pipe 105 through the diversion pipe. After the filter press plate 208 finishes the filtration, the linear motor 209 opens the connection of the filter press plate 208, and the filter residue automatically falls off according to gravity.

[0037] In summary, the slurry is transported to the grouting pipe 210 through the grouting pump 213 and filtered by the filter press plate 208. The pressure pump 204 pressurizes the filtrate to promote the filtration process. The filtered filtrate flows into the water outlet pipe 105 through the diversion pipe. After the filtration is completed, the linear motor 209 opens the connection of the filter press plate 208, enabling the filter residue to automatically fall off by gravity, improving the efficiency and automation degree of sludge treatment, reducing the difficulty of manual operation, and ensuring the effective separation of the filtrate and the filter residue, with remarkable simplicity of operation and treatment effect.

[0038] Embodiment 3

[0039] Refer to Figure 5 , which is the third embodiment of the present utility model. Different from the previous embodiment, this embodiment provides a transfer mechanism 300 for collecting filtered water and filtrate.

[0040] Specifically, the transfer mechanism 300 includes a support platform 301, and a water tank 303 is fixedly installed on the outer side wall of the support platform 301.

[0041] Further, a connecting pipe 304 is fixedly installed on the outer side wall of the water tank 303, and a water pump 302 is fixedly installed on the outer side wall of the connecting pipe 304.

[0042] During use, the water pump 302 pumps the filtrate and the sediment water into the connecting pipe 304, and the connecting pipe 304 transports the water to the water tank 303 for waiting for the next treatment.

[0043] In summary, the water pump 302 pumps the filtrate and the precipitated water into the connecting pipe 304, and conveys the water to the water tank 303 through the connecting pipe 304 for storage, so as to facilitate subsequent treatment. This process effectively collects the water resources in the treatment process, creates conditions for the reuse of water resources, improves the recycling rate of water resources, and at the same time reduces the overall energy consumption and operating costs of sewage treatment.

[0044] It is important to note that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application (for example, the dimensions, scales, structures, shapes and proportions of various elements, and parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, color, orientation changes, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature, number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structure that performs the recited function herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0045] In addition, in order to provide a concise description of the exemplary embodiments, not all features of the actual embodiments may be described (i.e., those features that are not relevant to the currently considered best mode of implementing the present utility model, or those features that are not relevant to the implementation of the present utility model).

[0046] It should be understood that in the development of any actual implementation, such as in any engineering or design project, a large number of specific implementation decisions may be made. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, without excessive experimentation, such development efforts will be a routine task of design, manufacturing and production.

[0047] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. A sludge reduction treatment device for a sewage treatment plant, characterized in that: include, A sedimentation mechanism (100), the sedimentation mechanism (100) comprising a sedimentation tank (101), a sewage pipe (102) fixedly mounted on the outer wall of the sedimentation tank (101), a support frame (103) fixedly mounted on the outer wall of the sedimentation tank (101), a partition (104) fixedly mounted on the inner side of the sedimentation tank (101), a water outlet pipe (105) fixedly connected to the outer wall of the sedimentation tank (101), a sedimentation hopper (107) fixedly connected to the outer wall of the sedimentation tank (101), and a connection shell (106) fixedly connected to the outer wall of the sedimentation hopper (107); Furthermore, a filter press mechanism (200) is arranged on the right side of the sedimentation mechanism (100), and a transfer mechanism (300) is arranged on the right side of the filter press mechanism (200).

2. A sludge reduction treatment device for a sewage treatment plant according to claim 1, characterized in that: The filter press mechanism (200) comprises a filter press frame (202), a motor (201) is fixedly mounted on the outer side wall of the filter press frame (202), and a hydraulic push plate (207) is fixedly mounted on the output end of the motor (201).

3. A sludge reduction treatment device for a sewage treatment plant according to claim 2, characterized in that: A support plate (203) is fixedly mounted on the outer wall of the filter press frame (202), and a grouting pump (213) is fixedly mounted on the outer wall of the support plate (203).

4. A sludge reduction treatment device for a sewage treatment plant according to claim 3, characterized in that: A pressure pump (204) is fixedly mounted on the outer wall of the support plate (203), an air guide pipe (205) is fixedly mounted on the output end of the pressure pump (204), and a filter press plate (208) is fixedly mounted on the outer wall of the filter press frame (202).

5. A sludge reduction treatment device for a sewage treatment plant according to claim 4, characterized in that: A grouting pipe (210) is fixedly connected to the inner wall of the filter press plate (208), a pressurizing channel (212) is arranged above the grouting pipe (210), and a filter pipe (211) is arranged above the pressurizing channel (212).

6. A sludge reduction treatment device for a sewage treatment plant according to claim 5, characterized in that: A drainage pipe (206) is fixedly mounted on the outer wall of the filtration tube (211), and a linear motor (209) is fixedly mounted on the outer wall of the filter press frame (202).

7. A sludge reduction treatment device for a sewage treatment plant according to claim 6, characterized in that: The transfer mechanism (300) comprises a support platform (301), a water tank (303) is fixedly mounted on the outer wall of the support platform (301), a connecting pipe (304) is fixedly mounted on the outer wall of the water tank (303), and a water pump (302) is fixedly mounted on the outer wall of the connecting pipe (304).