Stirring, granulating and drying all-in-one machine for ceramsite production

Abstract

The utility model relates to the technical field of ceramsite production, and discloses a stirring, granulating and drying all-in-one machine for ceramsite production, which comprises a processing box, a stirring box is arranged in the processing box, and a stirring mechanism for stirring raw materials is mounted in the stirring box. And an extrusion mechanism extending out of the processing box is installed at an opening in the bottom of the stirring box, a forming mechanism matched with the extrusion mechanism for use is installed on the lower portion of the processing box, a material receiving plate is installed on the lower portion of the forming mechanism, and drying frames are installed at the two ends of the material receiving plate. A stirring box is arranged in the processing box, a stirring mechanism is arranged in the stirring box, and after the raw materials are put into the stirring box, the raw materials can be stirred through the stirring mechanism; the extrusion mechanism and the forming mechanism are arranged on the lower portion of the stirring mechanism, and the extrusion mechanism and the forming mechanism are matched, so that the stirred raw materials can be processed into granular materials.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramsite production, in particular to an integrated stirring granulating and drying machine for ceramsite production. Background Technique

[0002] Ceramsite is a kind of lightweight aggregate produced by foaming in a rotary kiln. It has a spherical shape, a smooth and hard surface, and a honeycomb-like interior. Ceramsite has excellent properties, such as low density, high cylinder compressive strength, high porosity, high softening coefficient, good frost resistance, excellent alkali-aggregate reaction resistance, etc. Due to the small density, porous interior, uniform morphology and composition, and certain strength and firmness of ceramsite, it has multifunctional characteristics such as light weight, corrosion resistance, frost resistance, earthquake resistance and good isolation. Utilizing these excellent properties of ceramsite, it can be widely applied in the fields of building materials, horticulture, food and beverage, refractory insulation materials, chemical industry, petroleum, etc.

[0003] When processing ceramsite, the processes of raw material stirring, forming and drying are all essential; however, the current raw material stirring equipment, forming equipment and drying equipment are all separately arranged. After the raw materials are stirred, it is also necessary to transport the stirred raw materials to the position of the forming equipment; after the raw materials are formed, it is also necessary to convey them to the drying equipment for drying treatment. Therefore, it brings inconvenience to the staff.

[0004] Therefore, we propose an integrated stirring granulating and drying machine for ceramsite production to solve the problems raised above. Content of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] Aiming at the deficiencies of the prior art in the above background technique, the purpose of the present utility model is to provide an integrated stirring granulating and drying machine for ceramsite production to solve the problems raised in the above background technique, that is, some integrated stirring granulating and drying machines for ceramsite production on the current market.

[0007] (2) Technical Solutions

[0008] To achieve the above purposes, the present utility model is realized through the following technical solutions:

[0009] A stirring, granulating and drying integrated machine for ceramsite production, comprising a processing box, wherein a stirring box is arranged inside the processing box, a stirring mechanism for stirring raw materials is installed inside the stirring box, an extrusion mechanism extending to the outside of the processing box is installed at the opening at the bottom of the stirring box, a forming mechanism cooperating with the extrusion mechanism is installed at the lower part of the processing box, and a receiving plate is installed at the lower part of the forming mechanism. Drying frames are installed at both ends of the receiving plate, and a drying mechanism cooperating with the two drying frames is installed at the lower part of the receiving plate.

[0010] Furthermore, the stirring mechanism includes a mounting frame installed at the top of the stirring box and a first motor installed on the mounting frame. The output end of the first motor penetrates the mounting frame and is fixed with a rotating rod, and a plurality of stirring components are installed on the rotating rod.

[0011] Furthermore, the stirring component includes a fixed sleeve fixed on the rotating rod, and a plurality of stirring rods are equidistantly fixed on the fixed sleeve along the circumferential direction.

[0012] Furthermore, the extrusion mechanism includes a discharge cylinder installed at the discharge port of the stirring box and an electric telescopic rod installed inside the processing box. The telescopic end of the electric telescopic rod extends into the discharge cylinder and is installed with a push plate, and a discharge head is installed at the discharge end of the discharge cylinder.

[0013] Furthermore, the forming mechanism includes two rotating shafts rotatably installed on the processing box, and a plurality of grooves are formed on the outer surface of the rotating shafts along the circumferential direction. Both rotating shafts penetrate the processing box and are fixed with gears, and the two gears are meshed with each other. One end of one of the rotating shafts is connected to a second motor installed inside the processing box.

[0014] Furthermore, two fixed shafts are also fixed outside the processing box, and cleaning brushes fitting the rotating shafts are fixed on the fixed shafts.

[0015] Furthermore, the drying mechanism includes a drying box installed at the lower part of the receiving plate and a fan installed on the drying box. Heating wires are installed at both openings at the lower part of the drying box, and ventilation pipes communicating with the drying frames are installed at the openings.

[0016] Furthermore, a storage tank for storing raw materials is opened on the processing box, and a sealing cover is installed at the opening of the storage tank.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0019] The utility model is provided with a stirring box inside a processing box and a stirring mechanism inside the stirring box. After raw materials are put into the stirring box, the stirring mechanism can stir the raw materials; an extrusion mechanism and a forming mechanism are arranged below the stirring mechanism. Through the cooperation of the extrusion mechanism and the forming mechanism, the stirred raw materials can be processed into granular materials; a drying mechanism is arranged below the forming mechanism, and the drying mechanism can dry the granular materials, so that stirring, forming and drying can be realized, an integrated setting is achieved, the work of frequent transportation of semi-finished materials by staff is reduced, and convenience is provided for the staff. Brief Description of the Drawings

[0020] Figure 1 Fig. is a three-dimensional structural schematic diagram of the stirring, granulating and drying integrated machine for ceramsite production of the utility model;

[0021] Figure 2 Fig. is a sectional structural schematic diagram of the stirring, granulating and drying integrated machine for ceramsite production of the utility model;

[0022] Figure 3 Fig. is a structural schematic diagram of the stirring mechanism of the stirring, granulating and drying integrated machine for ceramsite production of the utility model;

[0023] Figure 4 Fig. is a structural schematic diagram of the extrusion mechanism of the stirring, granulating and drying integrated machine for ceramsite production of the utility model;

[0024] Figure 5 Fig. is a structural schematic diagram of the forming mechanism of the stirring, granulating and drying integrated machine for ceramsite production of the utility model;

[0025] Figure 6 Fig. is a structural schematic diagram of the connection between the drying mechanism and the drying frame of the stirring, granulating and drying integrated machine for ceramsite production of the utility model.

[0026] In the figure: 1. Processing box; 2. Stirring box; 31. Mounting rack; 32. First motor; 33. Rotating rod; 34. Stirring assembly; 341. Fixed sleeve; 342. Stirring rod; 41. Discharge cylinder; 42. Electric telescopic rod; 43. Pushing plate; 44. Discharge head; 51. Rotating shaft; 52. Groove; 53. Gear; 54. Second motor; 6. Receiving plate; 7. Drying frame; 81. Drying box; 82. Fan; 83. Heating wire; 84. Ventilation duct; 9. Fixed shaft; 10. Cleaning brush; 11. Storage tank; 12. Sealing cover. Detailed Description of the Embodiment

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0028] A stirring, granulating and drying integrated machine for ceramsite production includes a processing box 1, and a storage tank 11 is provided on the processing box 1. Through the setting of the storage tank 11, raw materials can be stored. A sealing cover 12 is installed at the opening of the storage tank 11. Through the setting of the sealing cover 12, it plays a role in sealing the storage tank 11. A stirring box 2 is also installed inside the processing box 1, and a stirring mechanism is installed inside the stirring box 2. Through the setting of the stirring mechanism, the raw materials or materials with low viscosity in the stirring box 2 can be stirred. An extrusion mechanism is installed at the opening at the bottom of the stirring box 2. Through the setting of the extrusion mechanism, the stirred raw materials can be extruded into a strip structure. A forming mechanism is also installed outside the processing box 1, and the forming mechanism is located below the extrusion mechanism. When the extruded material falls onto the forming mechanism, the strip-shaped material can be processed into "ball"-shaped particles. A receiving plate 6 is installed below the forming mechanism. It should be noted that: the receiving plate 6 is arc-shaped, so that the material falling onto the receiving plate 6 can flow into the drying frame 7. The two ends of the drying frame 7 are respectively fixed on the outer side wall of the processing box 1. Through the setting of the drying frame 7, on the one hand, it plays a role in storing the processed particles, and on the other hand, it is convenient for subsequent drying treatment. A drying mechanism communicated with the two drying frames 7 is also installed below the receiving plate 6. Through the setting of the drying mechanism, the particles in the two drying frames 7 can be dried.

[0029] Specifically: The stirring mechanism includes a mounting frame 31 installed on the top of the stirring box 2, and a first motor 32 is installed on the mounting frame 31. The output end of the first motor 32 penetrates through the mounting frame 31 and is fixed with a rotating rod 33. A plurality of stirring components 34 are equidistantly installed on the rotating rod 33. Through the setting of the stirring components 34, the raw materials in the stirring box 2 can be stirred. More specifically: The stirring component 34 includes a fixed sleeve 341 fixed on the rotating rod 33, and a plurality of stirring rods 342 are equidistantly fixed on the fixed sleeve 341 along the circumferential direction, so that the multiple stirring rods 342 on each fixed sleeve 341 can stir the materials in the stirring box 2, and the raw materials in the stirring box 2 can be stirred more fully.

[0030] Specifically: The extrusion mechanism includes a discharge cylinder 41 installed at the discharge port of the mixing tank 2 and an electric telescopic rod 42 installed inside the processing tank 1. The telescopic end of the electric telescopic rod 42 extends into the interior of the discharge cylinder 41 and is equipped with a push plate 43. It should be noted that: A rubber sleeve is installed on the outer surface of the push plate 43, and the rubber sleeve fits against the inner wall of the discharge cylinder 41. Through the setting of the rubber sleeve, it plays a sealing role and reduces the occurrence of air leakage. One end of the discharge cylinder 41 away from the electric telescopic rod 42 extends outside the processing tank 1 and is fixed with a downwardly arranged discharge head 44, enabling the extruded strip-shaped material to flow directly downward.

[0031] Specifically: The shaping mechanism includes two rotating shafts 51 rotatably installed on the processing tank 1, and a number of grooves 52 are formed on the outer surface of the rotating shafts 51 along the circumferential direction. It should be noted that: When every two grooves 52 are aligned, they can form a "ball"-shaped groove, thereby enabling the strip-shaped material to be processed into spherical particles. One end of each of the two rotating shafts 51 extends into the interior of the processing tank 1 and is fixed with a gear 53, and the two gears 53 mesh with each other. Through the setting of the gears 53, it plays a transmission role. It should be noted that: A second motor 54 is fixed to the end of one of the rotating shafts 51, and the second motor 54 is installed inside the processing tank 1. Through the setting of the second motor 54, it plays a driving role. Two fixed shafts 9 are also fixed to the outer surface of the processing tank 1, and cleaning brushes 10 are fixed to the fixed shafts 9. Through the setting of the cleaning brushes 10, when the rotating shafts 51 rotate, the cleaning brushes 10 can clean the debris on the rotating shafts 51.

[0032] Specifically: The drying mechanism includes a drying box 81 installed below the receiving plate 6. Ventilation ducts 84 are installed on both sides of the drying box 81, and the top ends of the ventilation ducts 84 communicate with the interior of the drying frame 7. A fan 82 is installed on the drying box 81. Through the setting of the fan 82, the air flow rate can be accelerated, enabling the outside air to enter the interior of the drying frame 7 through the ventilation ducts 84 and drying the particles in the drying frame 7; A heating wire 83 is installed at the air inlet of the ventilation duct 84. Through the setting of the heating wire 83, when the air enters the interior of the ventilation duct 84, it can be heated, enabling hot air to be discharged from the ventilation duct 84 and better drying the particles in the drying frame 7.

[0033] When processing raw materials, first put the raw materials in the storage tank 11 into the interior of the mixing tank 2. It is also possible to put an adhesive with an appropriately low viscosity in the mixing tank 2. Then start the first motor 32. The output end of the first motor 32 drives the rotating rod 33 to rotate at a high speed, so that the rotating rod 33 can drive a number of mixing components 34. Through the multiple mixing components 34, the raw materials and the adhesive in the mixing tank 2 can be stirred. After the raw materials and the adhesive are fully stirred evenly, the staff can use tools to repeatedly squeeze the stirred materials in the mixing tank 2 downward, so that the stirred materials can fall into the discharge tube 41. Then start the electric telescopic rod 42. The telescopic end of the electric telescopic rod 42 extends and drives the push plate 43 to move inside the discharge tube 41. When the materials in the discharge tube 41 are under pressure, they can be discharged from the discharge head 44 into strip-shaped materials. When the strip-shaped materials fall between the two rotating shafts 51, start the second motor 54. When the output end of the second motor 54 drives one of the rotating shafts 51 to rotate, one of the rotating shafts 51 can drive the other rotating shaft 51 to rotate through the cooperation of the two gears 53. When the two rotating shafts 51 are rotating, the strip-shaped materials can be extruded into multiple granular materials through a number of grooves 52 and fall onto the receiving plate 6. The granular materials on the receiving plate 6 can respectively flow into the interior of the drying frame 7. Then start the fan 82. The fan 82 can extract the external air into the interior of the drying box 81. The air in the drying box 81 can be heated through the heating wire 83. The heated gas enters the drying frame 7 through the ventilation duct 84, so as to dry the granular materials in the drying frame 7.

[0034] The above is the working process of the entire device, and the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

Claims

1. A stirring, granulating and drying integrated machine for producing ceramsite, comprising a processing box (1), characterized in that: A stirring box (2) is arranged inside the processing box (1), a stirring mechanism for stirring raw materials is installed inside the stirring box (2), an extrusion mechanism extending to the outside of the processing box (1) is installed at the opening at the bottom of the stirring box (2), a molding mechanism used in conjunction with the extrusion mechanism is installed at the lower part of the processing box (1), and a receiving plate (6) is installed at the lower part of the molding mechanism, drying frames (7) are installed at both ends of the receiving plate (6), and a drying mechanism used in conjunction with two drying frames (7) is installed at the lower part of the receiving plate (6).

2. The stirring, granulating and drying integrated machine for ceramsite production according to claim 1, characterized in that: The stirring mechanism comprises a mounting frame (31) mounted on the top of the stirring box (2) and a first motor (32) mounted on the mounting frame (31); an output end of the first motor (32) passes through the mounting frame (31) and is fixed with a rotating rod (33); and a plurality of stirring components (34) are mounted on the rotating rod (33).

3. The stirring, granulating and drying integrated machine for ceramsite production according to claim 2, characterized in that: The stirring assembly (34) comprises a fixed sleeve (341) fixed on the rotating rod (33), and a plurality of stirring rods (342) are fixed on the fixed sleeve (341) at equal intervals along the circumferential direction.

4. The stirring, granulating and drying integrated machine for ceramsite production according to claim 1, characterized in that: The extrusion mechanism comprises a discharge barrel (41) installed at the discharge port of the mixing box (2) and an electric telescopic rod (42) installed in the processing box (1); the telescopic end of the electric telescopic rod (42) extends to the inside of the discharge barrel (41) and is equipped with a push plate (43); the discharge end of the discharge barrel (41) is equipped with a discharge head (44).

5. The stirring, granulating and drying integrated machine for ceramsite production according to claim 1, characterized in that: The molding mechanism comprises two rotating shafts (51) rotatably mounted on a processing box (1), and the outer surfaces of the rotating shafts (51) are provided with a plurality of grooves (52) along the circumferential direction. The two rotating shafts (51) both penetrate the processing box (1) and are fixed with gears (53), and the two gears (53) are meshed with each other, and one end of one of the rotating shafts (51) is connected to a second motor (54) mounted in the processing box (1).

6. The stirring, granulating and drying integrated machine for ceramsite production according to claim 5, characterized in that: Two fixed shafts (9) are also fixed on the outside of the processing box (1), and a cleaning brush (10) that fits the rotating shaft (51) is fixed on the fixed shaft (9).

7. The stirring, granulating and drying integrated machine for ceramsite production according to claim 1, characterized in that: The drying mechanism comprises a drying box (81) installed at the lower part of the material receiving plate (6) and a fan (82) installed on the drying box (81), two openings at the lower part of the drying box (81) are both installed with heating wires (83), and ventilation ducts (84) connected to the drying frame (7) are installed at the openings.

8. The stirring, granulating and drying integrated machine for ceramsite production according to claim 1, characterized in that: The processing box (1) is provided with a storage tank (11) for storing raw materials, and a sealing cover (12) is installed at the opening of the storage tank (11).

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