Reaction kettle for producing modified polyphenyl ether foamed beads
By adding auxiliary circulation heating and agitation components in the reactor, the problems of temperature imbalance and uneven stirring are solved, and the production quality and use stability of modified polysenol foamed beads are improved.
Patent Information
- Application Number
- CN202422240158.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-12
AI Technical Summary
During the polysenol foaming process of existing reactors, there is a lack of auxiliary circulation heating mechanism, resulting in temperature imbalance and affecting the production quality of modified polysenol foaming beads.
A reactor for the production of modified polyshenyl alcohol foam beads was designed, and an auxiliary circulation heating mechanism was added. Through flow diversion and circulation heating, the uniformity of heating inside the kettle body was improved, and agitating components were provided to improve the uniformity of the mixture.
Through the design of circulating heating and stirring components, the uniformity of temperature and stirring quality in the reactor are improved, the production environment of modified polysenol foamed beads is improved, and the product quality and stability of use are improved.
Smart Images

Figure CN223010583U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of modified polyphenylene ether foaming products, and particularly relates to a reaction kettle for producing modified polyphenylene ether foaming beads. Background Art
[0002] Polyphenylene ether is a kind of polymer material. After foaming treatment, various types of polyphenylene ether foaming materials can be obtained. These materials have the characteristics of low density, low thermal conductivity, high sound absorption, excellent heat insulation and sound insulation, etc., and are widely used in the fields of construction, transportation, electronics, etc. The foaming of polyphenylene ether mainly adopts two methods: thermal foaming method and physical foaming method. The general understanding of a reaction kettle is a container for physical or chemical reactions, which is a pressure vessel used to complete processes such as vulcanization, nitrification, hydrogenation, alkylation, polymerization, and condensation.
[0003] Currently, when using a reaction kettle, there is a lack of an auxiliary circulation heating mechanism. Usually, during the process of the reaction kettle foaming and processing raw materials, it is necessary to ensure constant temperature and pressure inside the reaction kettle. However, due to the relatively fixed heating mechanism, it is easy to cause temperature imbalance inside the reaction kettle, making it difficult to maintain consistency in a timely manner, which is likely to affect the production quality of modified polyphenylene ether foaming beads. Therefore, a reaction kettle for producing modified polyphenylene ether foaming beads is proposed to facilitate the addition of an auxiliary circulation heating mechanism, improve the temperature consistency inside the reaction kettle, and improve the production environment of modified polyphenylene ether foaming beads, thereby improving the use effect. Summary of the Utility Model
[0004] Aiming at the problems in the prior art, the utility model provides a reaction kettle for producing modified polyphenylene ether foaming beads, which is convenient for adding an auxiliary circulation heating mechanism, improving the temperature consistency inside the reaction kettle, and improving the production environment of modified polyphenylene ether foaming beads, thereby improving the use effect.
[0005] The technical solution adopted by the utility model to solve its technical problems is a reaction kettle for producing modified polyphenylene ether foaming beads, including a kettle body, a heating cavity, and a stirring component. An inner liner is connected to the inside of the kettle body by welding. A heating cavity is provided between the kettle body and the inner liner. A circulation component is fixedly arranged on the outer side of the kettle body. A rotating shaft is installed in the kettle body through a bearing, and a stirring component is fixedly sleeved on the periphery of the rotating shaft;
[0006] A spiral blade is connected to the periphery of the inner liner in the heating cavity by welding. The circulation component includes a box body. An oil storage tank is provided inside the box body. A heating tank is provided at the top of the oil storage tank, and the heating tank communicates with the oil storage tank. A circulation pump is connected to the top of the box body by bolts, and the feed end of the circulation pump communicates with the heating tank. The discharge end of the circulation pump is connected to the heating cavity through a pipeline.
[0007] By adopting the above technical solutions, an auxiliary circulation heating mechanism can be added, and by means of diversion and circulation, the uniformity of heating inside the kettle body can be improved, thereby improving the production quality of modified polyphenylene ether foamed beads. The structure is easy to operate and more convenient and reliable to use.
[0008] Specifically, the stirring assembly includes a fixed sleeve, and the fixed sleeve is connected to the rotating shaft by bolts. Both sides of the fixed sleeve are connected to a cross plate by bolts. The bottom of the cross plate is connected to a stirring frame by bolts. A vertical plate is connected between the cross plate and the stirring frame by bolts. An extension plate is rotatably connected to the inner side of the vertical plate.
[0009] By adopting the above technical solutions, an auxiliary stirring and mixing mechanism can be added. By using the centrifugal force generated by rotation and stirring, the extension plate is driven to turn outward, thereby increasing the working range of the stirring mechanism, improving the uniformity of mixing, and improving the production quality.
[0010] Specifically, a return pipe is provided at the bottom of the box body, and the feed end of the return pipe communicates with the heating chamber. The discharge end of the return pipe communicates with the bottom of the circulation assembly. A temperature sensor is provided at the end of the return pipe, and the detection end of the temperature sensor is located inside the return pipe.
[0011] By adopting the above technical solutions, it is convenient to send the heating oil back to the box body for storage, and at the same time, the function of detecting the temperature environment inside the reaction kettle is realized.
[0012] Specifically, electric heating tubes are equidistantly arranged in the heating tank. An oil injection hole is opened on one side of the box body, and the oil injection hole communicates with the oil storage tank.
[0013] By adopting the above technical solutions, it is convenient to heat and process the heating oil and to inject the heating oil into the box body.
[0014] Specifically, rotating shafts are connected to both sides of the extension plate by bolts. A coil spring is sleeved around the rotating shaft. One end of the coil spring is connected to the rotating shaft by welding, and the other end of the coil spring is connected to the vertical plate by a card slot.
[0015] By adopting the above technical solutions, it is convenient for the extension plate to be rotatably connected to the vertical plate, and at the same time, the elastic deformation is used to drive the extension plate to reset and retract.
[0016] Specifically, the kettle body includes a sealing cover. A feeding port is opened on the surface of the sealing cover. A discharging port is opened at the bottom of the kettle body. A driving motor is connected to the top of the sealing cover by bolts, and the driving motor is connected to the rotating shaft through a driving shaft.
[0017] By adopting the above technical solutions, it is convenient for materials to enter and exit the reaction kettle for foaming production, and it is convenient to drive the rotating shaft to rotate for stirring and mixing processing.
[0018] Advantages of the present utility model:
[0019] (1) For the reactor for producing modified polyphenylene ether foamed beads of the present utility model, through the kettle body, inner liner, heating cavity, spiral blade, box body, oil storage tank, heating tank and circulation pump, an auxiliary circulation heating mechanism can be added. By means of circulating heat conduction with heating oil temperature, the temperature of the production environment inside the reactor can be controlled. It can not only improve the uniformity of heat conduction, improve the production quality of polyphenylene ether foamed beads, but also has a simple structure, is easy to operate, and is more stable and reliable in use.
[0020] (2) For the reactor for producing modified polyphenylene ether foamed beads of the present utility model, through the fixed sleeve, cross plate, stirring frame, vertical plate and extension plate provided, an auxiliary stirring mechanism can be added. By means of elastic deformation and rotation, a stirring structure in different ranges is formed. It can not only improve the stirring quality, but also improve the uniformity of raw material stirring, is more convenient and reliable in use, and has a higher practical value. Description of the Drawings
[0021] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0022] Figure 1 is the overall structural schematic diagram of the present utility model;
[0023] Figure 2 is the sectional structural schematic diagram of the kettle body of the present utility model;
[0024] Figure 3 is the structural schematic diagram of the stirring assembly of the present utility model;
[0025] Figure 4 is the structural schematic diagram of the vertical plate of the present utility model;
[0026] Figure 5 is the sectional structural schematic diagram of the circulation assembly of the present utility model;
[0027] In the figure: 1. Kettle body; 101. Sealing cover; 102. Feeding port; 103. Discharging port; 2. Inner liner; 3. Heating cavity; 301. Spiral blade; 4. Circulation assembly; 401. Box body; 402. Oil storage tank; 403. Heating tank; 404. Electric heating tube; 405. Oil injection hole; 5. Return pipe; 501. Temperature sensor; 6. Rotating shaft; 7. Stirring assembly; 701. Fixed sleeve; 702. Cross plate; 703. Stirring frame; 704. Vertical plate; 705. Extension plate; 706. Rotating shaft; 707. Torsion spring; 8. Driving motor; 9. Circulation pump. Detailed Embodiments
[0028] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0029] In order to facilitate the addition of an auxiliary circulation heating mechanism, improve the temperature consistency inside the reaction kettle, and improve the production environment of modified polyphenylene ether foamed beads, thereby improving the use effect, as Figures 1-5 shown, a reaction kettle for producing modified polyphenylene ether foamed beads according to the present invention includes a kettle body 1, a heating chamber 3, and a stirring assembly 7. An inner liner 2 is connected to the inside of the kettle body 1 by welding. A heating chamber 3 is provided between the kettle body 1 and the inner liner 2. A circulation assembly 4 is fixedly provided on the outer side of the kettle body 1. A rotating shaft 6 is installed in the kettle body 1 through a bearing, and a stirring assembly 7 is fixedly sleeved around the rotating shaft 6;
[0030] A spiral blade 301 is connected to the outside of the inner liner 2 in the heating chamber 3 by welding. The circulation assembly 4 includes a box body 401. An oil storage tank 402 is provided in the box body 401. A heating tank 403 is provided at the top of the oil storage tank 402, and the heating tank 403 communicates with the oil storage tank 402. A circulation pump 9 is connected to the top of the box body 401 by bolts. The feed end of the circulation pump 9 communicates with the heating tank 403, and the discharge end of the circulation pump 9 is connected to the heating chamber 3 through a pipeline.
[0031] During use, through the kettle body 1, the inner liner 2, the heating chamber 3, the spiral blade 301, the box body 401, the oil storage tank 402, the heating tank 403, and the circulation pump 9, an auxiliary circulation heating mechanism can be added, and the heating uniformity inside the kettle body 1 can be improved by means of diversion and circulation, thereby improving the production quality of modified polyphenylene ether foamed beads. The structure is easy to operate and more convenient and reliable to use.
[0032] In order to improve the mixing uniformity, exemplarily, as Figure 3 、 Figure 4 shown, the present invention further includes that the stirring assembly 7 includes a fixing sleeve 701, and the fixing sleeve 701 is connected to the rotating shaft 6 by bolts. Transverse plates 702 are connected to both sides of the fixing sleeve 701 by bolts. A stirring frame 703 is connected to the bottom of the transverse plate 702 by bolts. A vertical plate 704 is connected between the transverse plate 702 and the stirring frame 703 by bolts. An extension plate 705 is rotatably connected to the inner side of the vertical plate 704.
[0033] During use, through the fixing sleeve 701, the rotating shaft 6, the transverse plate 702, the stirring frame 703, the vertical plate 704, and the extension plate 705, an auxiliary mixing mechanism can be added. The centrifugal force generated by rotation and stirring drives the extension plate 705 to turn outward, thereby increasing the working range of the stirring mechanism and improving the mixing uniformity and production quality.
[0034] Exemplarily, as Figure 1As shown, the present utility model further includes that a reflux pipe 5 is provided at the bottom of the box body 401, the feeding end of the reflux pipe 5 is communicated with the heating chamber 3, the discharging end of the reflux pipe 5 is communicated with the bottom of the circulation assembly 4, a temperature sensor 501 is provided at the end of the reflux pipe 5, and the detection end of the temperature sensor 501 is located inside the reflux pipe 5.
[0035] During use, through the reflux pipe 5 and the temperature sensor 501, it is convenient to send the heating oil back into the box body 401 for storage, and at the same time, the function of detecting the temperature environment inside the reaction kettle is realized.
[0036] Exemplarily, as Figure 5 As shown, the present utility model further includes that electric heating tubes 404 are equidistantly arranged in the heating tank 403, an oil injection hole 405 is opened on one side of the box body 401, and the oil injection hole 405 is communicated with the oil storage tank 402.
[0037] During use, through the electric heating tubes 404 and the oil injection hole 405, it is convenient to heat and process the heating oil, and through the oil injection hole 405, it is convenient to inject the heating oil into the box body 401.
[0038] Exemplarily, as Figure 4 As shown, the present utility model further includes that rotating shafts 706 are connected to both sides of the extension plate 705 by bolts, a coil spring 707 is sleeved around the rotating shafts 706, one end of the coil spring 707 is connected to the rotating shaft 706 by welding, and the other end of the coil spring 707 is connected to the vertical plate 704 by a card slot.
[0039] During use, through the rotating shafts 706 and the coil spring 707, it is convenient for the extension plate 705 to be rotatably connected to the vertical plate 704, and at the same time, the elastic deformation is used to drive the extension plate 705 to perform a reset retraction action.
[0040] Exemplarily, as Figure 2 As shown, the present utility model further includes that the kettle body 1 includes a sealing cover 101, a feeding port 102 is opened on the surface of the sealing cover 101, a discharging port 103 is opened at the bottom of the kettle body 1, a driving motor 8 is connected to the top of the sealing cover 101 by bolts, and the driving motor 8 is connected to the rotating shaft 6 through a driving shaft.
[0041] During use, through the sealing cover 101, the feeding port 102 and the discharging port 103, it is convenient for the materials to enter and exit the reaction kettle for foaming production, and through the driving motor 8, it is convenient to drive the rotating shaft 6 to rotate for stirring and mixing processing.
[0042] When the utility model is in use, first, an operator manually feeds production raw materials into the inner liner 2 of the kettle body 1 through the feeding port 102, and manually turns on the circulation pump 9 and the electric heating tube 404. The circulation pump 9 pumps the heating oil in the oil storage tank 402 to the heating cavity 3 after heating by the heating tube 404 in the heating tank 403. The heating oil flows downward in a spiral shape through the guide spiral of the spiral blade 301, and the inner liner 2 is evenly heated by using the oil temperature. The heating oil flowing to the bottom returns to the oil storage tank 402 again through the return pipe 5, completing the auxiliary circulation heating process. This not only increases the heating range and area, but also improves the uniformity and consistency of the temperature, thereby improving the environment for the production of modified polyphenylene ether foamed beads. The structure is simple and easy to operate, and it is more stable and reliable in use;
[0043] Moreover, during the production process, the operator can also manually turn on the driving motor 8 to drive the rotating shaft 6 to drive the stirring assembly 7 to rotate, so as to perform rotational stirring and mixing on the materials. At the same time, under the action of the rotational centrifugal force, one end of the extension plate 705 in the vertical plate 704 rotates outward, which can increase the stirring and mixing range, achieve different stirring effects, and is more uniform and reliable. By driving the rotating shaft 6 by the driving motor 8 to generate different rotation speeds, different stirring ranges and methods can be achieved, and it is more flexible and reliable in use.
[0044] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of protection required by the utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims
1. A reaction kettle for producing modified polyphenylene ether foam beads, characterized in that: The invention comprises a kettle body (1), a heating chamber (3) and a stirring assembly (7); the kettle body (1) is connected to an inner pot (2) by welding; a heating chamber (3) is provided between the kettle body (1) and the inner pot (2); a circulation assembly (4) is fixedly provided on the outer side of the kettle body (1); a rotating shaft (6) is installed in the kettle body (1) via a bearing; and a stirring assembly (7) is fixedly provided on the outer periphery of the rotating shaft (6); The heating chamber (3) is provided with a spiral blade (301) located on the periphery of the inner tank (2) by welding, the circulation component (4) comprises a box body (401), an oil storage tank (402) is provided in the box body (401), a heating tank (403) is provided on the top of the oil storage tank (402), and the heating tank (403) is connected to the oil storage tank (402), the top of the box body (401) is connected to a circulation pump (9) by bolts, the feed end of the circulation pump (9) is connected to the heating tank (403), and the discharge end of the circulation pump (9) is connected to the heating chamber (3) through a pipeline.
2. A reaction kettle for producing modified polyphenylene ether foamed beads according to claim 1, characterized in that: The stirring assembly (7) comprises a fixed sleeve (701), and the fixed sleeve (701) is connected to the rotating shaft (6) by bolts, both sides of the fixed sleeve (701) are connected to horizontal plates (702) by bolts, the bottom of the horizontal plate (702) is connected to a stirring frame (703) by bolts, a vertical plate (704) is connected between the horizontal plate (702) and the stirring frame (703) by bolts, and an extension plate (705) is rotatably connected to the inner side of the vertical plate (704).
3. A reaction kettle for producing modified polyphenylene ether foamed beads according to claim 1, characterized in that: A reflux pipe (5) is provided at the bottom of the box body (401), and the feed end of the reflux pipe (5) is connected to the heating chamber (3), and the discharge end of the reflux pipe (5) is connected to the bottom of the circulation component (4). A temperature sensor (501) is provided at the end of the reflux pipe (5), and the detection end of the temperature sensor (501) is located inside the reflux pipe (5).
4. A reaction kettle for producing modified polyphenylene ether foamed beads according to claim 1, characterized in that: Electric heating pipes (404) are arranged at equal intervals in the heating tank (403), and an oil filling hole (405) is opened on one side of the box body (401), and the oil filling hole (405) is connected to the oil storage tank (402).
5. A reaction kettle for producing modified polyphenylene ether foamed beads according to claim 2, characterized in that: Both sides of the extension plate (705) are connected to a rotating shaft (706) by bolts, and a coil spring (707) is sleeved on the outer periphery of the rotating shaft (706), and one end of the coil spring (707) is connected to the rotating shaft (706) by welding, and the other end of the coil spring (707) is connected to the vertical plate (704) by a slot.
6. A reaction kettle for producing modified polyphenylene ether foamed beads according to claim 1, characterized in that: The kettle body (1) comprises a sealing cover (101), a feeding port (102) is provided on the surface of the sealing cover (101), a discharging port (103) is provided at the bottom of the kettle body (1), the top of the sealing cover (101) is connected to a driving motor (8) via bolts, and the driving motor (8) is connected to a rotating shaft (6) via a driving shaft.