Aluminum ash crushing device

By designing an aluminum ash slag crushing device with inclined feeding port and gear transmission, the problems of inconvenient loading and unstable transmission of existing devices are solved, and the effect of efficient crushing and collection is achieved.

CN223010729UActive Publication Date: 2025-06-24GONGYI XINGE NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421736621.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-06-24
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing aluminum ash slag crushing devices have shortcomings in terms of feeding method and transfer stability, resulting in the slag floating, poor crushing effect and poor collection effect.

Method used

An aluminum ash slag crushing device is designed, including a box, a feed port, a crushing gear, a collection vehicle, a transmission mechanism and a motor. The feed port is set as an inclined surface to facilitate the material to slide down. The crushing gear is composed of two rows of gears. The motor drives the transmission mechanism to drive the gear. The collection vehicle and a universal wheel are used to collect and transport the crushed aluminum ash slag.

Benefits of technology

It realizes efficient crushing and collection of aluminum ash slag, which is convenient to operate and simple to structure, improves crushing efficiency and collection effect, and enhances the automation of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223010729U_ABST
    Figure CN223010729U_ABST
Patent Text Reader

Abstract

The utility model discloses an aluminum ash crushing device which comprises a box body, a feeding port, a crushing gear, a collecting vehicle, a handle, universal wheels, a supporting frame, a transmission mechanism, a transmission shaft, a gear, a transmission gear, a motor, a motor transmission shaft, a bolt and crushing teeth, the feeding port is formed in the upper portion of the box body, the supporting frame is welded to the left side of the box body, and the motor is fixed to the supporting frame through the bolt. One end of the motor transmission shaft is connected with the motor, the other end of the motor transmission shaft is connected with the box body, the smashing teeth are welded to an opening in the upper portion of the box body, the smashing gear is connected with the transmission shaft, the transmission mechanism is arranged between the motor and the box body, and the two sides of the transmission mechanism are connected with the motor and the box body through the motor transmission shaft. The transmission gear and the gear are arranged on the transmission shaft and the motor transmission shaft, and the collecting trolley is arranged in a groove in the bottom of the box body. According to the aluminum ash crushing device, the motor and the gear are used for transmission, the crushing gear is used for crushing aluminum ash, and the collecting vehicle is arranged, so that high-efficiency crushing of the aluminum ash can be realized.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a crushing device, in particular to a crushing device for aluminum ash slag, belonging to the technical field of aluminum ash slag crushing. Background Art

[0002] Aluminum ash slag is an impure mixed metal slag produced during aluminum smelting. During the aluminum smelting and forming processes, various by-products will be generated. As the main by-product of the aluminum industry, aluminum ash is generated in all processes where aluminum is melted. The aluminum content in it accounts for about 1-12% of the total loss during the aluminum production and use process. In the past, people regarded aluminum ash slag as waste residue and piled it up, which not only caused waste of aluminum resources but also brought environmental problems. Therefore, finding an economical and effective method to utilize and treat aluminum ash slag will not only improve the economic benefits of the aluminum industry, but also have an important impact on the realization of the sustainable development of the economy and society while achieving the effective recycling of resources.

[0003] In the prior art, for example, the patent No. CN216499839U discloses a crushing device for aluminum ash slag processing. The first transmission gear connected to the driving runner shaft through a transmission belt can rotate following the rotation of the driving runner. The first transmission gear is engaged with the second transmission gear, and the second transmission gear is connected to the fan blade shaft on the fan frame through a transmission belt, so that the first transmission gear can drive the fan blades inside the fan frame to rotate. When the air flow flows towards the fan slot, it passes through the wet curtain, causing the dust particles to settle quickly. Multiple transmission splicing frames are spliced, the transmission belt is sleeved on the rotating roller, and the fifth runner is connected to the first runner through a transmission belt for transmission, so as to drive the rotating roller to rotate. Several material receiving grooves move, and the material receiving grooves move the piled materials upward. However, this device uses a transmission belt for transmission, the feeding method is inconvenient to use, the transmission is unstable, it is easy for the crushed slag to disperse, the crushing effect is poor, and the collection effect is not good. The feeding port of the present utility model is set as an inclined surface for convenient feeding, and a collection vehicle is arranged in the box to recycle the crushed aluminum ash slag, increasing the collection effect and having good practicability. Summary of the Utility Model

[0004] The technical problem to be solved by the present utility model is: to overcome the deficiencies of the prior art and provide a crushing device for aluminum ash slag to improve the efficiency of aluminum ash slag crushing work.

[0005] The technical solution adopted by the present utility model to solve the technical problem is:

[0006] An aluminum ash slag crushing device includes a box body, a feed inlet, crushing gears, a collection cart, a handle, universal wheels, a support frame, a transmission mechanism, a motor, a motor drive shaft, bolts, and crushing teeth. The feed inlet is arranged above the box body. The support frame is arranged on the left side of the box body and is welded to the box body. The motor is arranged on the support frame and is fixed by bolts. It is connected to the transmission mechanism through the motor drive shaft. The motor drive shaft penetrates through the box body, is connected to the motor at one end, and is connected to the box body at the other end. The crushing teeth are welded at the opening on the top of the box body. The crushing gears are connected to the drive shaft and are arranged at the opening on the top of the box body. The transmission mechanism is fixed to the support frame by bolts, is arranged between the motor and the box body, and is connected to the motor and the box body on both sides through the motor drive shaft. The collection cart is arranged in the groove at the bottom of the box body. The handle is arranged on the box body and is fixed by bolts. The universal wheels are welded to the bottom of the collection cart.

[0007] The transmission mechanism includes a drive shaft, gears, and transmission gears. The transmission gears and the gears are both arranged on the drive shaft and the motor drive shaft. The transmission gears are connected to the gears and are used to drive the drive shaft. There are three transmission gears, two are arranged on the motor drive shaft, and the other is arranged on the gear drive shaft. There are three gears, two are arranged on the gear drive shaft, and the other is arranged on the motor drive shaft. One gear on the motor drive shaft is arranged between the two transmission gears. One transmission gear on the gear drive shaft is arranged between the two gears. The gears and the transmission gears interact with each other.

[0008] The opening on the top of the box body is set as an inclined opening to facilitate the material to slide down to the crushing gears. There are five crushing teeth, which are triangular in shape, are arranged at the top opening of the box body, and are distributed in the gaps between the crushing gears.

[0009] The crushing gears are arranged in two rows, one row is arranged on each of the drive shaft and the motor drive shaft in the box body. The two rows of crushing gears are adjacent to each other along the drive shaft and the motor drive shaft. Five are arranged in each row respectively, and a reserved hole is set in the center, and they are welded to the drive shaft or the motor drive shaft.

[0010] There are ten bolts. Four are used to fix the motor to the support frame, four are used to fix the transmission mechanism to the support frame, and the other two are used to fix the handle to the collection cart.

[0011] There are four universal wheels, which are respectively arranged at the four corners of the bottom of the collection cart.

[0012] When crushing aluminum ash slag, start the motor. The motor drive shaft drives the transmission mechanism, the gear drives the drive shaft, and the crushing gear starts to work. Put the aluminum ash slag into the feeding port, and the aluminum ash slag will slide down into the box. The crushing gear at the opening above the box will crush the aluminum ash slag. After the aluminum ash slag is crushed to a certain extent, the crushed aluminum ash slag will fall into the collection vehicle below the box. After all the aluminum ash slag is crushed, move the collection vehicle through the action of the handle and the universal wheels, take out the crushed aluminum ash slag, and then the aluminum ash slag crushing work can be completed.

[0013] The positive and beneficial effects of the present utility model are as follows:

[0014] 1. The present utility model is composed of a box body, a motor, a transmission mechanism, a gear, a crushing gear, a support frame, etc. It is driven by the motor and the gear, the crushing gear crushes the aluminum ash slag, and a collection vehicle is set to collect the crushed aluminum ash slag. The operation is convenient, the structure is simple, and the high-efficiency crushing of aluminum ash slag can be realized.

[0015] 2. The present utility model sets a collection vehicle on the collection vehicle, and a handle and universal wheels are set on the collection vehicle, which is convenient for collecting and transporting the crushed aluminum ash slag after the aluminum ash slag is crushed.

[0016] 3. The support frame of the present utility model is welded to the left side of the box body, which is used to place the motor and the transmission mechanism. The front is in the shape of "H", and the side is in the shape of "F", having good stable support.

[0017] 4. The present utility model is driven by the motor to drive the drive shaft for gear transmission. Gear transmission can be used to transmit the movement and power between the two shafts of the drive shaft and the motor drive shaft. The transmission power range is large, the efficiency is high, the transmission ratio is accurate, the service life is long, and the work is safe and reliable.

[0018] 5. The feeding port and the opening above the box body of the present utility model are both set as inclined planes, which is convenient for the material to slide down to the crushing area, increasing the automation of the device. Description of the Drawings

[0019] Figure 1 is the structural schematic diagram of the present utility model;

[0020] Figure 2 is the front view of the present utility model;

[0021] Figure 3 is the left view of the present utility model;

[0022] Figure 4 is the right view of the present utility model;

[0023] Figure 5 is the internal right view schematic diagram of the present utility model;

[0024] Figure 6This is the top view of the present utility model;

[0025] Figure 7 This is the front internal schematic view of the transmission mechanism of the present utility model;

[0026] Figure 8 This is the top internal schematic view of the transmission mechanism of the present utility model.

[0027] In the figure: 1 - box body, 2 - feed inlet, 3 - crushing gear, 4 - collection cart, 5 - handle, 6 - universal wheel, 7 - support frame, 8 - transmission mechanism, 801 - transmission shaft, 802 - gear, 803 - driving gear, 9 - motor, 10 - motor transmission shaft, 11 - bolt, 12 - crushing teeth. Specific embodiments

[0028] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the technical solutions of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.

[0029] Embodiment: Refer to Figures 1 - 8 , an aluminum ash residue crushing device, including a box body 1, a feed inlet 2, a crushing gear 3, a collection cart 4, a handle 5, a universal wheel 6, a support frame 7, a transmission mechanism 8, a motor 9, a motor transmission shaft 10, a bolt 11, and crushing teeth 12. The feed inlet 2 is arranged above the box body 1. The support frame 7 is arranged on the left side of the box body 1 and is welded to the box body 1. The motor 9 is arranged on the support frame 7 and is fixed by the bolt 11. It is connected to the transmission mechanism 8 through the motor transmission shaft 10. The motor transmission shaft 10 passes through the box body 1, is connected to the motor 9 at one end, and is connected to the box body 1 at the other end. The crushing teeth 12 are welded at the opening above the box body 1. The crushing gear 3 is connected to the transmission shaft 801 and is arranged at the opening above the box body 1. The transmission mechanism 8 is fixed to the support frame 7 by the bolt 11, is arranged between the motor 9 and the box body 1, and is connected to the motor 9 and the box body 1 through the motor transmission shaft 10 on both sides. The collection cart 4 is arranged in the bottom groove of the box body 1. The handle 5 is arranged on the box body 1 and is fixed by the bolt 11. The universal wheel 6 is welded to the bottom of the collection cart 4.

[0030] The transmission mechanism 8 includes a transmission shaft 801, a gear 802, and a transmission gear 803. The transmission gear 803 and the gear 802 are both arranged on the transmission shaft 801 and the motor transmission shaft 10. The transmission gear 803 is connected to the gear 802 and is used to drive the transmission shaft 801. There are three transmission gears 803, two of which are arranged on the motor transmission shaft 10, and the other is arranged on the transmission shaft 801 of the gear 802. There are three gears 802, two of which are arranged on the transmission shaft 801 of the gear 802, and the other is arranged on the motor transmission shaft 10. One gear 802 on the motor transmission shaft 10 is arranged between two transmission gears 803. One transmission gear 803 on the transmission shaft 801 of the gear 802 is arranged between two gears 802. The gear 802 and the transmission gear 803 interact with each other.

[0031] The lower part of the box body 1 is set as an open groove for collecting the storage of the vehicle 4, and the upper opening is set as an inclined opening to facilitate the material to slide down to the crushing gear 3. There are five crushing teeth 12, which are triangular and arranged at the top opening of the box body 1, and are distributed in the gaps between the crushing gears 3.

[0032] The crushing gears 3 are arranged in two rows, one row is arranged on each of the transmission shaft 801 and the motor transmission shaft 10 in the box body 1. The two rows of crushing gears 3 are adjacent to each other along the transmission shaft 801 and the motor transmission shaft 10. Five are arranged in each row, with a reserved hole in the center, and are welded to the transmission shaft 801 or the motor transmission shaft 10.

[0033] There are ten bolts 11, four of which are used to fix the motor 9 to the support frame 7, four of which are used to fix the transmission mechanism 8 to the support frame 7, and the other two are used to fix the handle 5 to the collection vehicle 4.

[0034] There are four universal wheels 6, which are respectively arranged at the four corners of the bottom of the collection vehicle 4.

[0035] When crushing aluminum ash slag, start the motor 9. The motor transmission shaft 10 drives the transmission mechanism 8, the gear 802 drives the transmission shaft 801, and the crushing gears 3 start to work. Put the aluminum ash slag into the feeding port 2, and the aluminum ash slag will slide into the box body 1. The crushing gears 3 at the upper opening of the box body 1 will crush the aluminum ash slag. After crushing the aluminum ash slag to a certain extent, the crushed aluminum ash slag will fall into the collection vehicle 4 below the box body 1. After all the aluminum ash slag is crushed, move the collection vehicle 4 through the action of the handle 5 and the universal wheels 6, and take out the crushed aluminum ash slag to complete the aluminum ash slag crushing work.

[0036] The utility model is composed of a box body, a motor, a transmission mechanism, gears, crushing gears, a support frame, etc. It is driven by the motor and gears. The aluminum ash slag is crushed by the crushing gears, and a collection vehicle is set to collect the crushed aluminum ash slag. It is convenient to operate and has a simple structure, and can achieve high-efficiency crushing of aluminum ash slag. A collection vehicle is set on the collection vehicle of the utility model, and a handle and universal wheels are set on the collection vehicle, which is convenient for collecting and transporting the crushed aluminum ash slag after crushing the aluminum ash slag. The support frame of the utility model is welded to the left side of the box body and is used to place the motor and the transmission mechanism. The front is in an "H" shape and the side is in an "F" shape, having good stable support. The utility model drives the transmission shaft by the motor for gear transmission. Gear transmission can be used to transmit the motion and power between the two shafts of the transmission shaft and the motor transmission shaft. It has a large transmission power range, high efficiency, accurate transmission ratio, long service life, and reliable and safe operation. The feeding port and the opening above the box body of the utility model are both set as inclined planes, which is convenient for the material to slide down to the crushing area and increases the automation of the device.

Claims

1. An aluminum ash crushing device, characterized in that: The aluminum ash crushing device comprises: a box body (1), a feed inlet (2), a crushing gear (3), a collection vehicle (4), a handle (5), a universal wheel (6), a support frame (7), a transmission mechanism (8), a motor (9), a motor transmission shaft (10), bolts (11), and crushing teeth (12). The feed inlet (2) is arranged above the box body (1); the support frame (7) is arranged on the left side of the box body (1) and is welded to the box body (1); the motor (9) is arranged on the support frame (7) and is fixed by bolts (11); the motor (9) is connected to the transmission mechanism (8) by means of the motor transmission shaft (10); the motor transmission shaft (10) passes through the box body (1) and one end of the motor transmission shaft (10) is connected to the transmission mechanism (8); the motor transmission shaft (10) passes through the box body (1) and one end of the motor transmission shaft (10) is connected to the transmission mechanism (8); The crushing gear (12) is connected to the motor (9) and the other end is connected to the box (1). The crushing gear (3) is connected to the transmission shaft (801) and is arranged at the upper opening of the box (1). The transmission mechanism (8) is fixed to the support frame (7) by bolts (11) and is arranged between the motor (9) and the box (1). The motor (9) and the box (1) are connected by motor transmission shafts (10) on both sides. The collection vehicle (4) is arranged in a groove at the bottom of the box (1). The handle (5) is arranged on the box (1) and is fixed by bolts (11). The universal wheel (6) is welded to the bottom of the collection vehicle (4).

2. The aluminum ash crushing device according to claim 1 is characterized in that: The transmission mechanism (8) comprises: a transmission shaft (801), a gear (802), and a transmission gear (803); the transmission gear (803) and the gear (802) are both arranged on the transmission shaft (801) and the motor transmission shaft (10); the transmission gear (803) is connected to the gear (802) and is used to drive the transmission shaft (801); three transmission gears (803) are provided, two of which are arranged on the motor transmission shaft (10), and the other is arranged on the gear (802) transmission shaft (801); three gears (802) are provided, two of which are arranged on the gear (802) transmission shaft (801), and the other is arranged on the motor transmission shaft (10); one gear (802) on the motor transmission shaft (10) is arranged between two transmission gears (803); one transmission gear (803) on the gear (802) transmission shaft (801) is arranged between two gears (802); the gear (802) and the transmission gear (803) interact with each other.

3. The aluminum ash crushing device according to claim 1 is characterized in that: The lower part of the box body (1) is provided with an open groove for storing the collection vehicle (4), and the upper opening is provided with an inclined opening to facilitate the material to slide onto the crushing gear (3). The crushing teeth (12) are provided with five teeth in a triangular shape and are provided at the top opening of the box body (1) and distributed in the gaps between the crushing gears (3).

4. The aluminum ash crushing device according to claim 1 is characterized in that: The crushing gears (3) are arranged in two rows, one row each on the transmission shaft (801) and the motor transmission shaft (10) in the housing (1). The two rows of crushing gears (3) are adjacently distributed along the transmission shaft (801) and the motor transmission shaft (10), with five crushing gears arranged in each row, a reserved hole being arranged in the center, and the crushing gears are welded to the transmission shaft (801) or the motor transmission shaft (10).

5. The aluminum ash crushing device according to claim 1 is characterized in that: The bolts (11) are arranged in ten numbers, four of which are used to fix the motor (9) to the support frame (7), four of which are used to fix the transmission mechanism (8) to the support frame (7), and the other two of which are used to fix the handle (5) to the collection vehicle (4).

6. The aluminum ash crushing device according to claim 1, characterized in that: The number of universal wheels (6) is four and they are respectively arranged at the four corners of the bottom of the collection vehicle (4).