Full-automatic water quantity adjusting system of jigger

By designing a fully automatic water volume adjustment system, the water consumption of the jitter is monitored and controlled in real time, and impurities are filtered through multi-layer filters, the problems of fluctuations in water consumption and impurities interference are solved, and the mineral sorting efficiency is improved and the cleaning and replacement process is simplified.

CN223010764UActive Publication Date: 2025-06-24广州西江鸿盛环保科技有限责任公司
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Patent Information

Application Number
CN202421820569.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-24
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

During the use of the jigg, due to material accumulation and water inlet fluctuations, the water consumption is insufficient, which affects the mineral sorting effect, and impurities interfere with the sorting process in the water body.

Method used

A fully automatic water volume regulation system is designed, including water inlet pipes, filter shells, turbine flowmeters and electric regulating valves. The flow rate is monitored in real time through a single chip computer, the electric regulating valve is controlled to adjust the water volume, and impurities are filtered through a multi-layer filter.

Benefits of technology

It realizes stable control of the water consumption of the jigg, improves the mineral sorting efficiency, avoids interference from impurities, and the filtering part is fixed by elastic plugging, making it easy to clean and replace.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic water quantity adjusting system of a jigger. The full-automatic water quantity adjusting system comprises a water inlet pipeline, the water inlet pipeline is provided with a filter shell, a turbine flowmeter and an electric control valve in a penetrating manner from right to left, the left end of the water inlet pipeline is communicated with a jigger, filter frames which are uniformly distributed are inserted into the filter shell, and filter screens are arranged in the filter frames; the full-automatic water volume adjusting system of the jigger further comprises a single-chip microcomputer, the single-chip microcomputer is located outside the water inlet pipeline, the input end of the single-chip microcomputer is electrically connected with an external power source, and the output end of the single-chip microcomputer is electrically connected with the input end of the electric adjusting valve. The mineral separation efficiency of the jigger is improved, meanwhile, impurities in a water body are filtered through the filtering unit, interference of the impurities on mineral separation of the jigger is avoided, the filtering part is fixed through elastic insertion connection, and later cleaning and replacement operation is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of water volume regulation of jig machines, in particular to a full-automatic water volume regulation system for jig machines. Background Technique

[0002] Jig machines are commonly used sorting equipment in the beneficiation industry. It uses water as the beneficiation medium and separates minerals based on the specific gravity difference between the selected minerals and other materials. The water consumption of the jig machine determines the sorting effect of materials in the jig machine. In the actual application process, as production progresses, the accumulation of materials inside the jig machine increases, and its actual water intake fluctuates according to the amount of materials inside the jig machine, resulting in insufficient water consumption and affecting the sorting effect of the jig machine on minerals. Moreover, impurities contained in the water body transported by the jig machine will interfere with the beneficiation of the jig machine. For this reason, we propose a full-automatic water volume regulation system for jig machines. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a full-automatic water volume regulation system for jig machines. The device adopts a full-automatic water volume regulation system, which can stabilize the water consumption of the jig machine, improve the sorting efficiency of the jig machine for minerals. At the same time, the device filters impurities in the water body through a filtering unit to avoid interference with the mineral sorting of the jig machine, and the filtering part is fixed by elastic insertion, making the later cleaning and replacement operations convenient, and can effectively solve the problems in the background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A full-automatic water volume regulation system for jig machines, including a water inlet pipe;

[0005] Water inlet pipe: It is respectively provided with a filter housing, a turbine flowmeter and an electric control valve from right to left. The left end of the water inlet pipe is communicated with a jig machine. Uniformly distributed filter frames are inserted into the interior of the filter housing, and filter meshes are arranged inside the filter frames;

[0006] Among them: It also includes a single-chip microcomputer. The single-chip microcomputer is located outside the water inlet pipe. The input end of the single-chip microcomputer is electrically connected to an external power supply, the output end of the single-chip microcomputer is electrically connected to the input end of the electric control valve, and the single-chip microcomputer is bidirectionally electrically connected to the turbine flowmeter. The device adopts a full-automatic water volume regulation system, which can stabilize the water consumption of the jig machine, improve the sorting efficiency of the jig machine for minerals. At the same time, the device filters impurities in the water body through a filtering unit to avoid interference with the mineral sorting of the jig machine, and the filtering part is fixed by elastic insertion, making the later cleaning and replacement operations convenient.

[0007] Furthermore, uniformly distributed limit frames are arranged inside the filter housing. Both the left and right sides of the filter frame are in contact with the adjacent limit frames to prevent the filter frame from shaking left and right inside the filter housing of the full-automatic water volume regulation system for jig machines.

[0008] Furthermore, rubber sealing strips are provided on one side of the limit frame close to the adjacent filter frame to improve the sealing performance between the limit frame and the filter frame.

[0009] Furthermore, handles are provided on the front sides of the filter frames to facilitate the extraction of the filter frames from the filter housing in the full-automatic water volume adjustment system of the jig.

[0010] Furthermore, evenly distributed first fixing seats are provided on the front side of the filter housing. Locking rods are slidably connected inside the first fixing seats. Evenly distributed second fixing seats are provided on the front sides of the filter frames. Locking holes are formed in the middle of the second fixing seats. The locking rods are inserted into the adjacent locking holes to longitudinally limit the filtering part in the full-automatic water volume adjustment system of the jig.

[0011] Furthermore, annular seats are provided in the middle of the locking rods. Springs are provided between the annular seats and the adjacent first fixing seats. The springs are movably sleeved on the outer sides of the adjacent locking rods. The compression elastic force of the springs is used to prevent relative sliding between the locking rods and the inserted locking holes in the full-automatic water volume adjustment system of the jig.

[0012] Furthermore, pull buttons are provided at the right ends of the locking rods to facilitate applying a pulling force away from the locking holes to the locking rods in the full-automatic water volume adjustment system of the jig.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The full-automatic water volume adjustment system of this jig has the following advantages:

[0014] 1. When supplying water to the jig, the water volume parameters are set inside the single-chip microcomputer. The single-chip microcomputer starts the turbine flowmeter to real-time monitor the water flow in the water inlet pipe and transmits the result to the single-chip microcomputer in the form of an electrical signal. If the flow rate measured by the turbine flowmeter is higher than the set water volume parameter, the single-chip microcomputer controls the electric control valve to reduce its valve opening, so that the water volume entering the jig decreases. If the flow rate measured by the turbine flowmeter is lower than the set water volume parameter, the single-chip microcomputer controls the electric control valve to increase its valve opening, and the water volume entering the jig increases, thereby realizing the full-automatic control of the water consumption of the jig. This full-automatic water volume adjustment system of the jig adopts a full-automatic water volume adjustment system, which can stabilize the water consumption of the jig and improve the sorting efficiency of the jig for minerals.

[0015] 2. During the fully automatic water supply process of the jig, the water body passes through multiple layers of filter screens for impurity filtration. After long-term use of the filtration part, move the toggle button to drive the locking rod to move to the right, so that the locking rod moves away from the corresponding locking hole, thereby releasing the longitudinal movement plug-in limit of the filter frame. The spring elastically contracts, and then the filter frame is pulled out from the filter housing through the handle, so that the filter screen can be cleaned or replaced according to needs. The fully automatic water volume adjustment system of this jig filters impurities in the water body through the filtering unit, avoiding interference with the mineral separation of the jig, and the filtering part is fixed by elastic plug-in, which is convenient for later cleaning and replacement operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the present invention;

[0017] Figure 2 is a schematic structural diagram of the filter housing of the present invention;

[0018] Figure 3 is a schematic diagram of the internal structure of the filter housing of the present invention;

[0019] Figure 4 is an enlarged schematic structural diagram of part A of the present invention;

[0020] Figure 5 is an enlarged schematic structural diagram of part B of the present invention.

[0021] In the figure: 1 water inlet pipe, 2 single-chip microcomputer, 3 turbine flowmeter, 4 electric control valve, 5 filter housing, 6 filter frame, 7 filter screen, 8 limit frame, 9 rubber sealing strip, 10 handle, 11 first fixing seat, 12 locking rod, 13 annular seat, 14 spring, 15 toggle button, 16 second fixing seat, 17 jig. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1-5 , this embodiment provides a technical solution: a fully automatic water volume adjustment system for a jig, including a water inlet pipe 1;

[0024] Water inlet pipe 1: It is respectively provided with a filter housing 5, a turbine flowmeter 3 and an electric control valve 4 running through from right to left. The left end of the water inlet pipe 1 is connected to a jig 17. Uniformly distributed filter frames 6 are inserted into the interior of the filter housing 5. Filter meshes 7 are provided inside the filter frames 6. When using the device to supply water to the jig 17, first connect the right end of the water inlet pipe 1 to an external water supply pipe. Subsequently, water volume parameters are set inside the single-chip microcomputer 2. The single-chip microcomputer 2 starts the turbine flowmeter 3 to monitor the water flow in the water inlet pipe 1 in real time, and transmits the result to the single-chip microcomputer 2 in the form of an electrical signal. If the flow rate measured by the turbine flowmeter 3 is higher than the set water volume parameter, the single-chip microcomputer 2 controls the electric control valve 4 to reduce its valve opening, so that the water volume entering the jig 17 decreases. If the flow rate measured by the turbine flowmeter 3 is lower than the set water volume parameter, the single-chip microcomputer 2 controls the electric control valve 4 to increase its valve opening, and the water volume entering the jig increases, thereby realizing the full-automatic control of the water consumption of the jig 17. For this full-automatic water volume adjustment system of the jig, by adopting the full-automatic water volume adjustment system, the water consumption of the jig 17 can be stabilized, and the sorting efficiency of the jig 17 for minerals can be improved;

[0025] Among them: It also includes a single-chip microcomputer 2. The single-chip microcomputer 2 is located outside the water inlet pipe 1. The input end of the single-chip microcomputer 2 is electrically connected to an external power supply. The output end of the single-chip microcomputer 2 is electrically connected to the input end of the electric control valve 4. The single-chip microcomputer 2 is bidirectionally electrically connected to the turbine flowmeter 3, which is convenient for controlling electrical components;

[0026] Among them, evenly distributed limiting frames 8 are provided inside the filter housing 5. Both the left and right sides of the filter frame 6 are in contact with the adjacent limiting frames 8. Rubber sealing strips 9 are provided on the sides of the limiting frames 8 close to the adjacent filter frames 6. Handles 10 are provided on the front sides of the filter frames 6. Evenly distributed first fixing seats 11 are provided on the front side of the filter housing 5. Locking rods 12 are slidably connected inside the first fixing seats 11. Evenly distributed second fixing seats 16 are provided on the front sides of the filter frames 6. Locking holes are formed in the middles of the second fixing seats 16. The locking rods 12 are inserted into the adjacent locking holes. Annular seats 13 are provided in the middles of the locking rods 12. Springs 14 are provided between the annular seats 13 and the adjacent first fixing seats 11. The springs 14 are movably sleeved on the outer sides of the adjacent locking rods 12. Pull buttons 15 are provided at the right ends of the locking rods 12. During the full-automatic water supply process of the jig 17, the water body passes through multiple filter meshes 7 for impurity filtration to prevent the water body impurities from interfering with the use of the jig 17. The limiting frames 8 prevent the filter frame 6 from shaking left and right inside the filter housing 5. The rubber sealing strips 9 seal the contact gap between the filter frame 6 and the adjacent limiting frames 8 to prevent water from overflowing. After the filtering part is used for a long time, the pull button 15 is toggled to drive the locking rod 12 to move rightward, so that the locking rod 12 is away from the corresponding locking hole, thereby releasing the longitudinal movement limit of the filter frame 6. The spring 14 elastically contracts. Then, the filter frame 6 is pulled out of the filter housing 5 through the handle 10, so as to clean or replace the filter mesh 7 according to needs. The operation is convenient. The filter frame 6 is installed and limited by the same principle later. The compression elastic force of the spring 14 prevents the relative sliding between the locking rod 12 and the adjacent locking hole. This full-automatic water volume adjustment system of the jig filters the impurities in the water body to prevent them from interfering with the mineral separation of the jig 17, and the filtering part is fixed by elastic insertion, and the later cleaning and replacement operations are convenient.

[0027] The working principle of a fully automatic water volume adjustment system for a jig provided by the present utility model is as follows: When using the device to supply water to the jig 17, first connect the right end of the water inlet pipe 1 to an external water supply pipe. Subsequently, set the water volume parameters inside the single-chip microcomputer 2. The single-chip microcomputer 2 starts the turbine flowmeter 3 to real-time monitor the water flow in the water inlet pipe 1, and transmits the result to the single-chip microcomputer 2 in the form of an electrical signal. If the flow rate measured by the turbine flowmeter 3 is higher than the set water volume parameter, the single-chip microcomputer 2 controls the electric control valve 4 to reduce its valve opening, so that the water volume entering the jig 17 decreases. If the flow rate measured by the turbine flowmeter 3 is lower than the set water volume parameter, the single-chip microcomputer 2 controls the electric control valve 4 to increase its valve opening, and the water volume entering the jig increases, thereby realizing the full-automatic control of the water consumption of the jig 17. At the same time, during the full-automatic water supply process of the jig 17, the water body passes through multiple layers of filter screens 7 for impurity filtration to avoid interference caused by water body impurities to the use of the jig 17. Through the limit frame 8, the filter frame 6 is prevented from shaking left and right in the filter housing 5. Through the rubber sealing strip 9, the contact gap between the filter frame 6 and the adjacent limit frame 8 is sealed to prevent water from overflowing. After the filtering part is used for a long time, pull the pull button 15 to drive the locking rod 12 to move to the right, so that the locking rod 12 is away from the corresponding locking hole, thereby releasing the longitudinal movement limit of the filter frame 6. The spring 14 elastically contracts, and then the filter frame 6 is pulled out of the filter housing 5 through the handle 10, so that the filter screen 7 can be cleaned or replaced according to the needs. The operation is convenient. In the later stage, the filter frame 6 is installed and limited by the same principle. The compression elastic force of the spring 14 prevents the relative sliding between the locking rod 12 and the adjacent locking hole.

[0028] It should be noted that, in the above embodiments, the single-chip microcomputer 2 disclosed can adopt COP8CBE9, the turbine flowmeter 3 can adopt a DN100 turbine flowmeter, and the electric control valve 4 can adopt a ZDLM electric sleeve control valve. The single-chip microcomputer 2 controls the turbine flowmeter 3 and the electric control valve 4 to work using the commonly used methods in the prior art.

[0029] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the specification and drawings of the present utility model, or directly or indirectly applied to other related technical fields, shall be included in the patent protection scope of the present utility model by the same token.

Claims

1. A fully automatic water volume regulating system for a jig, characterized in that: It comprises a water inlet pipe (1); The water inlet pipe (1) is respectively penetrated from right to left by a filter housing (5), a turbine flow meter (3) and an electric regulating valve (4); the left end of the water inlet pipe (1) is connected to a jigger (17); the interior of the filter housing (5) is plugged with evenly distributed filter frames (6); the interior of the filter frames (6) is provided with filter screens (7); The invention further comprises a single chip microcomputer (2), wherein the single chip microcomputer (2) is located outside the water inlet pipe (1), the input end of the single chip microcomputer (2) is electrically connected to an external power supply, the output end of the single chip microcomputer (2) is electrically connected to the input end of the electric regulating valve (4), and the single chip microcomputer (2) is bidirectionally electrically connected to the turbine flowmeter (3).

2. The fully automatic water volume regulating system for a jigger according to claim 1, characterized in that: The interior of the filter housing (5) is provided with evenly distributed limiting frames (8), and the left and right sides of the filter frame (6) are in contact with adjacent limiting frames (8).

3. The fully automatic water volume regulating system for a jigger according to claim 2 is characterized in that: A rubber sealing strip (9) is provided on one side of the limiting frame (8) close to the adjacent filter frame (6).

4. The fully automatic water volume regulating system for a jigger according to claim 1 is characterized in that: The front side of the filter frame (6) is provided with a handle (10).

5. The fully automatic water volume regulating system for a jigger according to claim 1 is characterized in that: The front side of the filter housing (5) is provided with evenly distributed fixing seats (11), the interior of the fixing seats (11) is slidably connected with locking rods (12), the front side of the filter frame (6) is provided with evenly distributed fixing seats (16), the middle part of the fixing seats (16) is provided with locking holes, and the locking rods (12) are plugged into adjacent locking holes.

6. A fully automatic water volume regulating system for a jigger according to claim 5, characterized in that: The middle part of the locking rod (12) is provided with an annular seat (13), a spring (14) is provided between the annular seat (13) and the adjacent fixed seat (11), and the spring (14) is movably sleeved with the outer side of the adjacent locking rod (12).

7. The fully automatic water volume regulating system for a jigger according to claim 5, characterized in that: The right end of the locking rod (12) is provided with a pull button (15).