Draw-off mechanism of integrated corona and prime coating machine

By designing an integrated corona release mechanism, the substrate is corona treated with rotatable corona rollers and discharge components, and tension partitions are achieved through the glue roller components, the existing primer equipment has been solved, and more efficient space utilization is achieved and maintenance difficulty is reduced.

CN223011046UActive Publication Date: 2025-06-24GUANGDONG KATOP AUTOMATION CO LTD
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Patent Information

Application Number
CN202421808450.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-24
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The pull-release mechanism of the existing primer cannot simultaneously achieve tension partitioning of the substrate and frontal corona treatment, resulting in large equipment size, large space and low space utilization.

Method used

A corona release mechanism is designed, including a rotatable first corona roller, several first discharge components and a rubber roller assembly, and the substrate is subjected to corona treatment through the first corona roller and the first discharge component, and the substrate is subjected to tension partition through the rubber roller assembly.

Benefits of technology

The tension partition and frontal corona treatment of the substrate are achieved on the same mechanism, reducing the volume of the primer, saving floor space, improving space utilization, and reducing installation and maintenance difficulties.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated corona traction mechanism and a base coating machine, the integrated corona traction mechanism comprises two side plates which are arranged oppositely and a glue press roller assembly arranged between the two side plates, and further comprises a first corona roller and a plurality of first discharge assemblies, the first corona roller is rotatably arranged between the two side plates, and the multiple first discharging assemblies are arranged between the two side plates and distributed on the periphery of the first corona roller at intervals in the circumferential direction of the first corona roller. A first corona gap allowing a base material to pass through is formed between the first discharging assembly and the first corona roller, the width of the first corona gap is matched with the thickness of the base material, and the first discharging assembly is used for conducting corona treatment on the front face of the base material passing through the first corona gap; and the rubber compression roller assembly is positioned on one side of the first corona roller. The volume of the base coating machine can be reduced, the occupied space is saved, and the space utilization rate is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lithium battery manufacturing, and specifically relates to a discharging and tensioning mechanism integrated with corona and a primer coater. Background Art

[0002] The discharging and tensioning mechanism of the existing primer coater generally includes two side plates arranged oppositely, a support roller and a rubber pressing roller assembly. The support roller is rotatably arranged between the two side plates, and the rubber pressing roller assembly is arranged between the two side plates and on one side of the support roller. The rubber pressing roller assembly is used to press the substrate against the support roller to cut off the tension of the substrate. By cutting off the tension of the substrate, the situation that the substrate wrinkles or breaks during walking can be avoided. The discharging and tensioning mechanism with this structure only plays the role of cutting off the tension of the substrate and cannot play the role of corona treatment on the front side of the substrate. The corona treatment on the front side of the substrate is usually completed by the corona mechanism of the primer coater. Since the cutting off of the tension of the substrate and the corona treatment on the front side of the substrate are completed by two mechanisms, the volume of the primer coater is relatively large, occupying a large space and reducing the space utilization rate. Content of the Utility Model

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a discharging and tensioning mechanism integrated with corona and a primer coater, which not only plays the role of cutting off the tension of the substrate, but also plays the role of corona treatment on the front side of the substrate, can reduce the volume of the primer coater, save the occupied space and improve the space utilization rate.

[0004] The technical solution adopted by the utility model to solve its technical problems is as follows:

[0005] The first aspect of the utility model provides a discharging and tensioning mechanism integrated with corona, including two side plates arranged oppositely and a rubber pressing roller assembly arranged between the two side plates, and further including a first corona roller and a plurality of first discharging components. The first corona roller is rotatably arranged between the two side plates. The plurality of first discharging components are arranged between the two side plates and are distributed at intervals along the circumferential direction of the first corona roller on the periphery of the first corona roller. A first corona gap for the substrate to pass through is formed between the first discharging component and the first corona roller. The width of the first corona gap is adapted to the thickness of the substrate. The first discharging component is used to perform corona treatment on the front side of the substrate passing through the first corona gap. The rubber pressing roller assembly is located on one side of the first corona roller, and the rubber pressing roller assembly is used to press the substrate against the first corona roller to cut off the tension of the substrate.

[0006] As a preferred technical solution, the feeding and pulling mechanism further includes a second corona roller and a plurality of second discharge assemblies. The second corona roller is rotatably arranged between the two side plates. The second corona roller is located below the first corona roller and the two are symmetrically arranged. The plurality of second discharge assemblies are distributed at intervals along the circumferential direction of the second corona roller on the periphery of the second corona roller. A second corona gap for the substrate to pass through is formed between the second discharge assembly and the second corona roller. The width of the second corona gap is adapted to the thickness of the substrate. The second discharge assembly is used for corona-treating the back surface of the substrate passing through the second corona gap. The plurality of second discharge assemblies and the plurality of first discharge assemblies are in one-to-one correspondence and are symmetrically arranged.

[0007] As a preferred technical solution, both the first discharge assembly and the second discharge assembly include a support rod, a discharge rack, and a plurality of discharge electrodes. The support rod is arranged between the two side plates. The discharge rack of the first discharge assembly is located between the support rod and the first corona roller. The discharge rack of the second discharge assembly is located between the support rod and the second corona roller. The first end of the discharge rack is connected to the support rod. The second end of the discharge rack of the first discharge assembly faces the first corona roller. The second end of the discharge rack of the second discharge assembly faces the second corona roller. An opening is formed at the second end of the discharge rack. A plurality of discharge electrodes are all arranged at the opening at the second end of the discharge rack. The plurality of discharge electrodes of the first discharge assembly are distributed at intervals along the circumferential direction of the first corona roller on the periphery of the first corona roller and a first corona gap is formed between the plurality of discharge electrodes and the first corona roller. The plurality of discharge electrodes of the second discharge assembly are distributed at intervals along the circumferential direction of the second corona roller on the periphery of the second corona roller and a second corona gap is formed between the plurality of discharge electrodes and the second corona roller. One ends of the plurality of discharge electrodes are all used for connecting to a transformer.

[0008] As a preferred technical solution, the rubber pressing roller assembly includes a rubber pressing roller, two relatively arranged rubber pressing swing arms, two relatively arranged connecting shafts, and two rubber pressing cylinders. The rubber pressing roller is located on one side of the first corona roller. The rubber pressing roller is rotatably arranged between the first ends of the two rubber pressing swing arms. The first ends of the two connecting shafts are respectively fixedly arranged on the inner sides of the two side plates. The two rubber pressing swing arms are respectively rotatably sleeved on the outer peripheries of the second ends of the two connecting shafts. The two rubber pressing cylinders are respectively arranged on the inner sides of the two side plates and are respectively located below the two rubber pressing swing arms. The ends of the output shafts of the two rubber pressing cylinders are respectively rotatably connected to the two rubber pressing swing arms. The two rubber pressing cylinders are respectively used for driving the two rubber pressing swing arms to rotate around the axes of the corresponding connecting shafts, so as to drive the rubber pressing roller to move towards or away from the first corona roller.

[0009] As a preferred technical solution, two mounting plates are respectively provided at one ends of the two side plates close to the rubber pressing roller assembly. The rubber pressing roller assembly further includes two adjusting modules, each adjusting module corresponding to a rubber pressing swing arm, a side plate and a mounting plate respectively. The adjusting module includes a screw slide and a wedge block connected to the screw slide. The screw slide is arranged inside the corresponding side plate and mounting plate and above the second end of the corresponding rubber pressing swing arm. The bottom end of the wedge block has a wedge block inclined surface, and the second end of the rubber pressing swing arm is provided with a connecting block, and the top end of the connecting block has a connecting block inclined surface. The wedge block inclined surface of the wedge block is matched with the connecting block inclined surface of the corresponding rubber pressing swing arm. The screw slide is used to drive the wedge block to move towards or away from the rubber pressing roller.

[0010] As a preferred technical solution, mounting hole positions extending along the height direction of the side plate are provided inside the side plate. Both ends of the first corona roller respectively extend out from the upper ends inside the mounting hole positions of the two side plates. Two first bearing seats are respectively provided outside the two side plates, and parts of the two first bearing seats respectively extend into the upper ends inside the mounting hole positions of the two side plates. The two first bearing seats are respectively sleeved on the outer periphery of the first corona roller. Both ends of the second corona roller respectively extend out from the lower ends inside the mounting hole positions of the two side plates. Two second bearing seats are respectively provided outside the two side plates, and parts of the two second bearing seats respectively extend into the lower ends inside the mounting hole positions of the two side plates. The two second bearing seats are respectively sleeved on the outer periphery of the second corona roller.

[0011] As a preferred technical solution, the feeding and pulling mechanism further includes a driving component for driving the first corona roller to rotate. The driving component includes a driving motor, a speed reducer and a synchronous belt transmission module. The driving motor is arranged on the speed reducer, and the speed reducer is arranged outside one of the side plates. The synchronous belt transmission module includes a driving wheel, a driven wheel and a synchronous belt sleeved on the outer peripheries of the driving wheel and the driven wheel. The driving wheel is sleeved on the outer periphery of the output shaft of the speed reducer, and the driven wheel is sleeved on the outer periphery of one end of the first corona roller.

[0012] As a preferred technical solution, the feeding and pulling mechanism further includes a tension detection roller. Two supporting plates are respectively provided at the top ends of the two side plates. The tension detection roller is rotatably arranged between the two supporting plates.

[0013] As a preferred technical solution, the feeding and tension releasing mechanism further includes a swing roller assembly. The swing roller assembly is located above the tension detection roller. The swing roller assembly includes a rotating shaft, two relatively arranged swing roller swing arms, a swing roller, and two relatively arranged swing roller cylinders. The rotating shaft is rotatably arranged between the two support plates. The first ends of the two swing roller swing arms are respectively fixedly sleeved on the outer periphery of the rotating shaft. The swing roller is located below the rotating shaft and is rotatably arranged between the second ends of the two swing roller swing arms. The two swing roller cylinders are respectively arranged inside the two support plates. The ends of the output shafts of the two swing roller cylinders are respectively rotatably connected to the two swing roller swing arms. The two swing roller cylinders are respectively used to drive the two swing roller swing arms to rotate around the axis of the rotating shaft, so as to drive the swing roller to rotate around the axis of the rotating shaft.

[0014] The second aspect of the present invention provides a primer coater, including the feeding and tension releasing mechanism with integrated corona described in the above technical solution.

[0015] The beneficial effects of the present invention are as follows: By setting the first corona roller and several first discharge components, the first corona roller can support the substrate, and several first discharge components can perform corona treatment on the front surface of the substrate. The substrate can be pressed against the first corona roller by the rubber pressing roller assembly to cut off the tension of the substrate. Compared with the prior art, the present invention not only cuts off the tension of the substrate but also performs corona treatment on the front surface of the substrate. In this way, cutting off the tension of the substrate and performing corona treatment on the front surface of the substrate can be completed on the same mechanism, so there is no need to set up a corona mechanism, which reduces the volume of the primer coater, saves floor space, improves space utilization rate, and reduces the installation and maintenance difficulty of the primer coater. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the drawings and embodiments.

[0017] Figure 1 is a schematic structural diagram of a feeding and tension releasing mechanism with integrated corona provided by an embodiment of the present invention from a left view angle;

[0018] Figure 2 is Figure 1 a schematic structural diagram of the feeding and tension releasing mechanism shown from a right view angle;

[0019] Figure 3 is Figure 1 a schematic structural diagram of the feeding and tension releasing mechanism shown after removing the control box;

[0020] Figure 4 is Figure 1 a schematic cross-sectional view of the feeding and tension releasing mechanism shown;

[0021] Figure 5 is Figure 1 A schematic structural diagram of the first corona roller, several first discharge assemblies, and the rubber pressing roller assembly of the shown unwinding and tensioning mechanism;

[0022] Figure 6 is Figure 5 A schematic structural diagram of the described first discharge assembly;

[0023] Figure 7 is Figure 5 A schematic structural diagram of the first angle of the shown rubber pressing roller assembly;

[0024] Figure 8 is Figure 5 An exploded view of the shown rubber pressing roller assembly;

[0025] Figure 9 is Figure 1 A schematic structural diagram of the second corona roller and the second discharge assembly of the shown unwinding and tensioning mechanism;

[0026] Figure 10 is Figure 1 A schematic structural diagram of the swing roller assembly of the shown unwinding and tensioning mechanism. Detailed implementation manners

[0027] The concept, specific structure, and technical effects of the present utility model will be clearly and completely described below in conjunction with the embodiments and the drawings to fully understand the purpose, features, and effects of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, other embodiments obtained by those skilled in the art without creative efforts shall fall within the scope of protection of the present utility model. In addition, all the connection / connection relationships involved in the patent do not simply refer to the direct connection of components, but refer to the formation of a more optimal connection structure by adding or reducing connection accessories according to the specific implementation situation. Each technical feature in the present utility model can be combined interactively without conflicting with each other.

[0028] Please refer to Figures 1 to 4 , An unwinding and tensioning mechanism with integrated corona provided by an embodiment of the present utility model includes two side plates 10 arranged front and back relative to each other, a first corona roller 20, several first discharge assemblies 30, a rubber pressing roller assembly 40, a second corona roller 50, several second discharge assemblies 60, a first idler roller 71, a second idler roller 72, a drive assembly 80, a tension detection roller 90, and a swing roller assembly 100.

[0029] Combined with Figure 5As shown, the first corona roll 20 is used to support the substrate 200, which is the electrode sheet. The first corona roll 20 is a steel roll and is rotatably arranged between two side plates 10. Specifically, mounting hole positions 11 extending along the height direction of the side plates 10 are provided on the inner sides of the side plates 10. Both ends of the first corona roll 20 extend out from the upper ends inside the mounting hole positions 11 of the two side plates 10. Two first bearing seats 21 are respectively provided on the outer sides of the two side plates 10, and parts of the two first bearing seats 21 extend into the upper ends inside the mounting hole positions 11 of the two side plates 10 respectively. The two first bearing seats 21 are respectively sleeved on the outer periphery of the first corona roll 20, and the two provided first bearing seats 21 provide rotational support for the first corona roll 20. The shapes of the upper ends of the two mounting hole positions 11 are adapted to the shapes of both ends of the first corona roll 20.

[0030] Combined with Figure 5 and Figure 6 As shown, a plurality of first discharge assemblies 30 are arranged between the two side plates 10 and are spaced apart along the circumferential direction of the first corona roll 20 around the first corona roll 20. There is a first corona gap for the substrate 200 to pass through between the first discharge assembly 30 and the first corona roll 20. The first discharge assembly 30 is used to perform corona treatment on the front surface of the substrate 200 passing through the first corona gap, so as to improve the adhesion of the front surface of the substrate 200 and facilitate coating on the front surface of the substrate 200. The width of the first corona gap is adapted to the thickness of the substrate 200. In this way, when the substrate 200 passes through the first corona gap, the first discharge assembly 30 can contact the front surface of the substrate 200, and thus the first discharge assembly 30 can be used to perform corona treatment on the front surface of the substrate 200.

[0031] In this embodiment, there are two first discharge assemblies 30, so that the front surface of the substrate 200 can be subjected to corona treatment twice through the two first discharge assemblies 30. It can be understood that the number of the first discharge assemblies 30 can also be other numbers, such as one, three, etc., and can be set according to the actual situation.

[0032] The first discharge assembly 30 includes a support rod 31, a discharge frame 32, and a plurality of discharge electrodes 33. The support rod 31 is disposed between the two side plates 10 and above the first corona roller 20. Specifically, both ends of the support rod 31 are respectively disposed on the inner sides of the two side plates 10 through two mounting blocks 311. The discharge frame 32 is located between the support rod 31 and the first corona roller 20. The discharge frame 32 has opposite first and second ends, and opposite third and fourth ends. The first end of the discharge frame 32 is connected to the support rod 31, the second end of the discharge frame 32 faces the first corona roller 20, and openings are provided at the first end, second end, third end, and fourth end of the discharge frame 32. A plurality of discharge electrodes 33 are all disposed at the openings at the second end of the discharge frame 32. The plurality of discharge electrodes 33 are spaced apart along the circumferential direction of the first corona roller 20 and have the above-mentioned first corona gap between them and the first corona roller 20. One ends of the plurality of discharge electrodes 33 are all used for connection to a transformer. The transformer can supply high-voltage electricity to the plurality of discharge electrodes 33 respectively, so that the plurality of discharge electrodes 33 can perform high-voltage discharge, thereby realizing corona treatment on the front surface of the substrate 200.

[0033] In this embodiment, a plurality of first through holes (not shown in the figure) corresponding to the plurality of discharge electrodes 33 respectively are provided on the inner side of the rear side plate 10, and a plurality of second through holes (not shown in the figure) corresponding to the plurality of discharge electrodes 33 respectively are provided on the inner side of the front side plate 10. One ends of the plurality of discharge electrodes 33 respectively pass through the openings at the third end of the discharge frame 32 and extend out from the plurality of first through holes, and the other ends of the plurality of discharge electrodes 33 respectively pass through the openings at the fourth end of the discharge frame 32 and are respectively disposed in the plurality of second through holes through a first plastic part. A second plastic part is provided in the first through hole. The second plastic part is sleeved on the outer periphery of the corresponding discharge electrode 33. The provided first plastic part and second plastic part can provide installation support for the corresponding discharge electrode 33 and play an insulating role.

[0034] In this embodiment, the number of discharge electrodes 33 of each first discharge assembly 30 is four respectively. It can be understood that the number of discharge electrodes 33 of each first discharge assembly 30 can be set according to actual situations.

[0035] As Figure 3As shown, the driving assembly 80 is used to drive the first corona roller 20 to rotate. By the rotation of the first corona roller 20, the movement of the base material 200 can be realized. Specifically, the driving assembly 80 includes a driving motor 81, a speed reducer 82 and a synchronous belt drive module. The driving motor 81 is arranged on the speed reducer 82, and the speed reducer 82 is arranged on the outside of one of the side plates 10, such as the rear side plate 10, through a speed reducer seat 821. The synchronous belt drive module includes a driving pulley 83, a driven pulley 84 and a synchronous belt sleeved on the outer circumferences of the driving pulley 83 and the driven pulley 84. The driving pulley 83 is sleeved on the outer circumference of the output shaft of the speed reducer 82, and the driven pulley 84 is sleeved on the outer circumference of one end of the first corona roller 20. The driving motor 81 is used to drive the driving pulley 83 to rotate through the speed reducer 82, and under the action of the driven pulley 84 and the synchronous belt, the first corona roller 20 can be driven to rotate.

[0036] In this embodiment, a control box 14 is arranged on the outside of the rear side plate 10. The transformer, the driving motor 81, the speed reducer 82, the speed reducer seat 821, the driving pulley 83, the driven pulley 84 and the synchronous belt are all arranged inside the control box 14.

[0037] Combined Figure 5 、 Figure 7 and Figure 8 As shown, the rubber pressing roller assembly 40 is arranged between the two side plates 10. The rubber pressing roller assembly 40 is located on one side of the first corona roller 20, such as on the right side of the first corona roller 20. The rubber pressing roller assembly 40 is used to press the base material 200 against the first corona roller 20 to cut off the tension of the base material 200 and avoid wrinkles or breakage of the base material 200 during walking.

[0038] Specifically, the rubber pressing roller assembly 40 includes a rubber pressing roller 41, two rubber pressing swing arms 42 arranged front and back relatively, two connecting shafts 43 arranged front and back relatively, and two rubber pressing cylinders 44 arranged front and back relatively.

[0039] The rubber pressing roller 41 is located on one side of the first corona roller 20, such as on the right side of the first corona roller 20. The rubber pressing swing arm 42 is L-shaped, and the rubber pressing roller 41 is rotatably arranged between the first ends of the two rubber pressing swing arms 42. Specifically, the two ends of the rubber pressing roller 41 are respectively rotatably arranged on two rubber pressing roller bearing seats 411, and the two rubber pressing roller bearing seats 411 are respectively arranged at the first ends of the two rubber pressing swing arms 42. The two arranged rubber pressing roller bearing seats 411 provide rotational support for the rubber pressing roller 41.

[0040] The first ends of the two connecting shafts 43 are respectively fixedly arranged on the inner sides of the two side plates 10. Specifically, connection shaft mounting holes are arranged on the inner sides of the side plates 10, and the first ends of the two connecting shafts 43 are respectively fixedly arranged in the connection shaft mounting holes of the two side plates 10.

[0041] Two rubber pressing swing arms 42 are respectively rotatably sleeved on the outer periphery of the second ends of two connecting shafts 43. Specifically, a swing arm through hole is provided at the corner of the rubber pressing swing arm 42, and the rubber pressing swing arm 42 is rotatably sleeved on the outer periphery of the second end of the corresponding connecting shaft 43 through its swing arm through hole. A swing arm bearing is provided in the swing arm through hole, and the swing arm bearing is sleeved on the outer periphery of the second end of the corresponding connecting shaft 43. The provided swing arm bearing provides rotational support for the rubber pressing swing arm 42.

[0042] In this embodiment, two limiting pieces 421 for limiting the swing arm bearing are respectively provided on one side of the rubber pressing swing arm 43 close to the center of the rubber pressing roller 41 and on one side away from the center of the rubber pressing roller 41. One of the limiting pieces 421 is sleeved on the outer periphery of the second end of the corresponding connecting shaft 43, and the other limiting piece 421 is located between the rubber pressing swing arm 42 and the first end of the corresponding connecting shaft 43 and is sleeved on the outer periphery of the corresponding connecting shaft 43.

[0043] Two rubber pressing cylinders 44 are respectively arranged on the inner sides of two side plates 10 through a cylinder seat 441 and are respectively located below the two rubber pressing swing arms 42. The ends of the output shafts of the two rubber pressing cylinders 44 are respectively rotatably connected to the two rubber pressing swing arms 42. The two rubber pressing cylinders 44 and the two rubber pressing swing arms 42 are respectively inclined towards the upper right, and the two rubber pressing cylinders 44 are respectively vertically arranged relative to the two rubber pressing swing arms 42. The two rubber pressing cylinders 44 are respectively used to drive the two rubber pressing swing arms 42 to rotate around the axis of the corresponding connecting shaft 43, so as to drive the rubber pressing roller 41 to move towards or away from the first corona roller 20. By moving the rubber pressing roller 41 towards the first corona roller 20, the base material 200 can be pressed tightly on the first corona roller 20.

[0044] The ends of the output shafts of the two rubber pressing cylinders 44 are respectively rotatably connected to the two rubber pressing swing arms 42. Specifically, a mounting shaft 422 is provided through the rubber pressing swing arm 42. The mounting shaft 422 is located between the second end of the rubber pressing swing arm 42 and the swing arm through hole. The end of the output shaft of the rubber pressing cylinder 44 is connected with a first ball eye joint 442. As Figure 8 shown, the first ball eye joint 442 is a conventional structure. The ends of the first ball eye joints 442 of the two rubber pressing cylinders 44 are respectively rotatably sleeved on the outer periphery of one end of the mounting shaft 422 of the two rubber pressing swing arms 42 close to the center of the rubber pressing roller 41, so that the ends of the output shafts of the two rubber pressing cylinders 44 are respectively rotatably connected to the two rubber pressing swing arms 42.

[0045] The rubber pressing roller assembly 40 further includes two adjusting modules arranged opposite to each other front and back. At the right ends of the two side plates 10, which are the ends close to the rubber pressing roller assembly 40, two mounting plates 13 are respectively provided. Each adjusting module corresponds to a rubber pressing swing arm 42, a side plate 10, and a mounting plate 13. The two adjusting modules are respectively inclined upward to the left relative to the two side plates 10 and the two mounting plates 13. The adjusting module includes a screw slide 45 and a wedge block 46 connected to the screw slide 45. The screw slide 45 is arranged inside the corresponding side plate 10 and mounting plate 13, and the screw slide 45 is located above the second end of the corresponding rubber pressing swing arm 42. A connecting block 424 is provided at the second end of the rubber pressing swing arm 42, and the top end of the connecting block 424 is located above the second end of the rubber pressing swing arm 42. The bottom end of the wedge block 46 has a wedge block inclined surface 461, and the top end of the connecting block 424 is provided with a connecting block inclined surface 4241. The wedge block inclined surface 461 cooperates with the connecting block inclined surface 4241 of the corresponding rubber pressing swing arm 42. The screw slide 45 is used to drive the wedge block 46 to move in a direction close to or away from the rubber pressing roller 41.

[0046] In this embodiment, a shaft rod 423 is penetrated through the second end of the rubber pressing swing arm 42. As Figure 8 shown, the connecting block 424 is sleeved on the outer periphery of one end of the shaft rod close to the center of the rubber pressing roller 41.

[0047] The screw slide 45 is a conventional structure. As Figure 8 shown, the screw slide 45 includes a base 451, two slide plate connecting plates 452 arranged at both ends of the base 451, a screw 453, and a handwheel 454. The base 451 is arranged inside the corresponding side plate 10 and mounting plate 13 and is inclined upward to the left. The slide plate connecting plate 452 is provided with a through hole. One end of the screw 453 is rotatably arranged in the through hole of one of the slide plate connecting plates 452, and the other end of the screw 453 passes through the through hole of the other slide plate connecting plate 452 and is connected to the handwheel 454. The handwheel 454 is located to the right of the two mounting plates 13. The wedge block 46 has a threaded hole, and the wedge block 46 is sleeved on the outer periphery of the screw 453 through the threaded hole and is located between the two slide plate connecting plates 452. The threaded hole is in threaded cooperation with the screw 453. The bottom end of the base 451 has a chute, and the length direction of the chute is the same as the length direction of the base 451. The top end of the wedge block 46 is slidably matched with the chute to provide support for the movement of the wedge block 46. A slide bearing is arranged in the through hole of the slide plate connecting plate 452, and the slide bearing is sleeved on the outer periphery of the screw 453 to provide rotational support for the screw 453. By rotating the handwheel 454, the screw 453 can be driven to rotate, and the rotation of the screw 453 can drive the wedge block 46 to move in a direction close to or away from the rubber pressing roller 41.

[0048] By means of the two provided adjusting modules, the connecting block 424 of the rubber pressing swing arm 42, and the two rubber pressing cylinders 44, the pressing force can be adjusted after the base material 200 is pressed against the first corona roller 20 by the rubber pressing roller 41. For example, when it is necessary to increase the pressing force, first rotate the handwheels 454 of the two adjusting modules in the counterclockwise direction, which can drive the corresponding screws 453 to rotate in the counterclockwise direction, and then drive the corresponding wedge blocks 46 to move away from the rubber pressing roller 41. At this time, the wedge block inclined surface 461 will be separated from the corresponding connecting block inclined surface 4241, and then the two rubber pressing cylinders 44 are respectively used to drive the two rubber pressing swing arms 42 to rotate in the counterclockwise direction around the axes of the corresponding connecting shafts 43 until the connecting block inclined surfaces 4241 of the two rubber pressing swing arms 42 are engaged with the wedge block inclined surfaces 461 of the two adjusting modules. During the rotation of the two rubber pressing swing arms 42 respectively, the two rubber pressing swing arms 42 can drive the rubber pressing roller 41 to move towards the first corona roller 20, so that the pressing force is increased. When it is necessary to decrease the pressing force, first rotate the handwheels 454 of the two adjusting modules in the clockwise direction, which can drive the corresponding screws 453 to rotate in the clockwise direction, and then drive the corresponding wedge blocks 46 to move towards the rubber pressing roller 41. Under the action of the engagement between the wedge block inclined surface 461 and the corresponding connecting block inclined surface 4241, the wedge block 46 will squeeze the corresponding connecting block 424 downward at this time, so as to drive the two rubber pressing swing arms 42 to rotate in the clockwise direction around the axes of the corresponding connecting shafts 43 respectively, and then drive the rubber pressing roller 41 to move away from the first corona roller 20, so that the pressing force is decreased.

[0049] In this embodiment, baffles 12 corresponding to the rubber pressing roller assembly 40 are provided at the right ends of the two side plates 10, as Figure 2 and Figure 4 shown. The baffles 12 play a protective role for the rubber pressing roller assembly 40, and avoiding grooves 121 for respectively avoiding the two adjusting modules are provided at the bottom ends of the baffles 12.

[0050] Combined with Figure 9As shown, the second corona roller 50 is used to support the substrate 200. The second corona roller 50 is a steel roller. The second corona roller 50 is located below the first corona roller 20 and they are symmetrically arranged. The second corona roller 50 has the same structure as the first corona roller 20. The second corona roller 50 is rotatably arranged between two side plates 10. Specifically, both ends of the second corona roller 50 respectively extend out from the lower ends of the mounting holes 11 of the two side plates 10. Two second bearing seats 51 are respectively arranged on the outer sides of the two side plates 10. Parts of the two second bearing seats 51 respectively extend into the lower ends of the mounting holes 11 of the two side plates 10. The two second bearing seats 51 are respectively sleeved on the outer periphery of the second corona roller 50. The two arranged second bearing seats 51 provide rotational support for the second corona roller 50. The shapes of the lower ends of the two mounting holes 11 are adapted to the shapes of both ends of the second corona roller 20.

[0051] A plurality of second discharge assemblies 60 are distributed at intervals along the circumferential direction of the second corona roller 50 on the periphery of the second corona roller 60. A second corona gap for the substrate 200 to pass through is provided between the second discharge assembly 60 and the second corona roller 50. The second discharge assembly 60 is used to corona-treat the back surface of the substrate 200 passing through the second corona gap, so as to improve the adhesion of the back surface of the substrate 200 and facilitate coating on the back surface of the substrate 200. The width of the second corona gap is adapted to the thickness of the substrate 200. In this way, when the substrate 200 passes through the second corona gap, the second discharge assembly 60 can contact the back surface of the substrate 200, so that the back surface of the substrate 200 can be corona-treated through the second discharge assembly 60.

[0052] A plurality of second discharge assemblies 60 and a plurality of first discharge assemblies 30 are in one-to-one correspondence and are symmetrically arranged. The structure of the second discharge assembly 60 is the same as that of the first discharge assembly 30, and also includes a support rod 31, a discharge rack 32 and a plurality of discharge electrodes 33. Among them, the support rod 31 of the second discharge assembly 60 is located below the second corona roller 50, the discharge rack 32 of the second discharge assembly 60 is located between the support rod 31 and the second corona roller 50, the second end of the discharge rack 32 of the second discharge assembly 60 faces the second corona roller 50, and a plurality of discharge electrodes 33 of the second discharge assembly 60 are distributed at intervals along the circumferential direction of the second corona roller 50 on the periphery of the second corona roller 50 and have the above-mentioned second corona gap with the second corona roller 50. One ends of the plurality of discharge electrodes 33 of the second discharge assembly 60 are all used to be connected to a transformer. The transformer can supply high-voltage electricity to the plurality of discharge electrodes 33 of the second discharge assembly 60 respectively, so that the plurality of discharge electrodes 33 of the second discharge assembly 60 can perform high-voltage discharge, thereby realizing corona treatment on the back surface of the substrate 200.

[0053] In this embodiment, a plurality of third through holes (not shown in the figure) corresponding to the plurality of discharge electrodes 33 of the second discharge assembly 60 are provided inside the rear side plate 10, and a plurality of fourth through holes (not shown in the figure) corresponding to the plurality of discharge electrodes 33 of the second discharge assembly 60 are provided inside the front side plate 10. One ends of the plurality of discharge electrodes 33 of the second discharge assembly 60 respectively pass through the openings at the third ends of the discharge racks 32 of the second discharge assembly 60 and extend out from the plurality of third through holes, and the other ends of the plurality of discharge electrodes 33 of the second discharge assembly 60 respectively pass through the openings at the fourth ends of the discharge racks 32 of the second discharge assembly 60 and are respectively arranged in the plurality of fourth through holes through a third plastic part. A fourth plastic part is provided in the third through hole, and the fourth plastic part is sleeved on the outer periphery of the corresponding discharge electrode 33. The provided third plastic part and fourth plastic part can provide installation support for the corresponding discharge electrode 33 and play an insulating role.

[0054] The first over-roller 71 and the second over-roller 72 are respectively used to support the base material 200. The first over-roller 71 and the second over-roller 72 are respectively rotatably arranged between the two side plates 10. Specifically, both ends of the first over-roller 71 are respectively rotatably arranged on two first over-roller bearing seats, and the two first over-roller bearing seats are respectively arranged inside the two side plates 10. The provided two first over-roller bearing seats provide rotational support for the first over-roller 71. Both ends of the second over-roller 72 are respectively rotatably arranged on two second over-roller bearing seats, and the two second over-roller bearing seats are respectively arranged inside the two side plates 10. The provided two second over-roller bearing seats provide rotational support for the second over-roller 72. The first over-roller 71 is located on one side of the second corona roller 50, for example, on the right side of the second corona roller 50 and close to the right ends of the two side plates 10, and the second over-roller 72 is located on one side of the first corona roller 20, for example, on the left side of the first corona roller 20 and close to the left ends of the two side plates 10.

[0055] The tension detection roller 90 is used to detect the tension of the base material 200. Two support plates 15 arranged opposite to each other in the front-rear direction are respectively provided at the tops of the two side plates 10. The tension detection roller 90 is rotatably arranged between the two support plates 15. Specifically, both ends of the tension detection roller 90 are respectively rotatably arranged on two tension roller bearing seats, and the two tension roller bearing seats are respectively arranged inside the two support plates 15. The provided two tension roller bearing seats provide rotational support for the tension detection roller 90. The tension detection roller 90 is located above the first discharge assembly 30 and close to the left ends of the two support plates 15.

[0056] The swing roller assembly 100 is used to absorb the tension fluctuation of the base material 200, so as to avoid the situation that the base material 200 is wrinkled or broken during walking. The swing roller assembly 100 is located above the tension detection roller 90.

[0057] CombinedFigure 10 As shown, specifically, the swing roller assembly 100 includes a rotating shaft 101, two swing roller swing arms 102 arranged front and rear relative to each other, a swing roller 103, and two swing roller cylinders 104 arranged front and rear relative to each other.

[0058] The rotating shaft 101 is rotatably arranged between two support plates 15. Specifically, a rotating shaft mounting hole is provided inside the support plate 15. One end of the rotating shaft 101 passes through the rotating shaft mounting hole of the rear support plate 15 and is arranged on the first rotating shaft bearing seat 1011. The first rotating shaft bearing seat 1011 is arranged outside the rear support plate 15. The other end of the rotating shaft 101 is arranged on the second rotating shaft bearing seat 1012. The second rotating shaft bearing seat 1012 is arranged in the rotating shaft mounting hole of the front support plate 15. The provided first rotating shaft bearing seat 1011 and second rotating shaft bearing seat 1012 provide rotational support for the rotating shaft 101.

[0059] The first ends of the two swing roller swing arms 102 are respectively fixedly sleeved on the outer periphery of the rotating shaft 101. In this embodiment, a swing arm mounting hole is provided at the first end of the swing roller swing arm 102. The two swing roller swing arms 102 are respectively fixedly sleeved on the outer periphery of the rotating shaft 101 through their respective swing arm mounting holes. The swing roller 103 is located below the rotating shaft 101 and is rotatably arranged between the second ends of the two swing roller swing arms 102. Specifically, both ends of the swing roller 103 are rotatably arranged on two swing roller bearing seats 1031. The two swing roller bearing seats 1031 are respectively arranged at the second ends of the two swing roller swing arms 102. The swing roller 103 is located above the tension detection roller 90 and on one side of the tension detection roller 90, for example, on the right side of the tension detection roller 90.

[0060] Two swing roller cylinders 104 are respectively arranged on the inner sides of two support plates 15 through a swing roller cylinder seat 1042 and are respectively located on one side of two swing roller arms 102, for example, on the left side of two swing roller arms 102. The two swing roller cylinders 104 are respectively arranged perpendicular to the two swing roller arms 102. The ends of the output shafts of the two swing roller cylinders 104 are respectively rotatably connected to the two swing roller arms 102. The two swing roller cylinders 104 are respectively used to drive the two swing roller arms 102 to rotate around the axis of the rotating shaft 101, so as to drive the swing roller 103 to rotate around the axis of the rotating shaft 101, and to drive the rotating shaft 101 to rotate relative to the two support plates 15. In actual application, the base material 200 bypasses from above the tension detection roller 90, and then bypasses from the right side of the swing roller 103. The tension of the base material 200 can be detected through the tension detection roller 90. When the tension of the base material 200 becomes larger, at this time, the two swing roller cylinders 104 drive the two swing roller arms 102 to rotate around the axis of the rotating shaft 101 in the clockwise direction, so as to drive the swing roller 103 to rotate around the axis of the rotating shaft 101 in the clockwise direction, so that the tension of the base material 200 can be reduced, thereby absorbing the tension fluctuation. When the tension of the base material 200 becomes smaller, at this time, the two swing roller cylinders 104 drive the two swing roller arms 102 to rotate around the axis of the rotating shaft 101 in the counterclockwise direction, so as to drive the swing roller 103 to rotate around the axis of the rotating shaft 101 in the counterclockwise direction, so that the tension of the base material 200 can be increased, thereby absorbing the tension fluctuation.

[0061] The ends of the output shafts of the two swing roller cylinders 104 are respectively rotatably connected to the two swing roller arms 102. Specifically, a mounting rod 1021 is arranged through the swing roller arm 102. The mounting rod 1021 is located between the first end and the second end of the swing roller arm 102. The end of the output shaft of the swing roller cylinder 104 is connected with a second spherical eye joint 1041. The second spherical eye joint 1041 is an existing structure. The ends of the second spherical eye joints 1041 of the two swing roller cylinders 104 are respectively rotatably sleeved on the outer periphery of one end of the mounting rod 1021 of the two swing roller arms 102 close to the center of the swing roller 103.

[0062] In actual application, after the base material 200 is unrolled by the unrolling mechanism, the base material 200 first bypasses from above the first idler roller 71, then passes through the second corona gap between the plurality of discharge electrodes 33 of the second discharge assembly 60 and the second corona roller 50, then passes between the first corona roller 20 and the rubber pressing roller 41, then passes through the first corona gap between the plurality of discharge electrodes 33 of the first discharge assembly 30 and the first corona roller 20, then bypasses from below the second idler roller 72, then bypasses from above the tension detection roller 90, and then bypasses from the right side of the swing roller 103, as Figure 4As shown in the figure, the base material 200 can be supported by the first over-roller 71, the second corona roller 50, the first corona roller 20, and the second over-roller 72 respectively. The first corona roller 20 is driven to rotate by the driving assembly 80, so that the base material 200 can be pulled to move through the first corona roller 20. The back surface of the base material 200 can be corona-treated by the multiple discharge electrodes 33 of the second discharge assembly 60. The rubber pressing roller 41 is driven by two rubber pressing air cylinders 41 to move towards the direction close to the first corona roller 20, so that the base material 200 can be pressed tightly on the first corona roller 20 to cut off the tension of the base material 200. The front surface of the base material 200 can be corona-treated by the multiple discharge electrodes 33 of the first discharge assembly 30. The tension of the base material 200 can be detected by the tension detection roller 90. The swing roller 103 is driven by two swing roller air cylinders 104 to rotate around the axis of the rotating shaft 101, so that the tension fluctuation of the base material 200 can be absorbed.

[0063] In the present utility model, through the arranged first corona roller 20 and several first discharge assemblies 30, the base material 200 can be supported by the first corona roller 20, and the front surface of the base material 200 can be corona-treated by several first discharge assemblies 30. The base material 200 can be pressed tightly on the first corona roller 20 by the rubber pressing roller assembly 40 to cut off the tension of the base material 200. Compared with the prior art, the present utility model not only plays a role in cutting off the tension of the base material 200, but also plays a role in corona-treating the front surface of the base material 200. In this way, cutting off the tension of the base material 200 and corona-treating the front surface of the base material 200 can be completed on the same mechanism. Thus, there is no need to set up a corona mechanism, the volume of the primer coater is reduced, the floor space is saved, the space utilization rate is improved, and the installation and maintenance difficulty of the primer coater is reduced. Through the arranged second corona roller 50 and several second discharge assemblies 60, the base material 200 can be supported by the second corona roller 50, and the back surface of the base material 200 can be corona-treated by several second discharge assemblies 60. The tension of the base material 200 can be detected by the arranged tension detection roller 90, and the tension fluctuation of the base material 200 can be absorbed by the arranged swing roller assembly 100. Therefore, the present utility model can also play a role in corona-treating the back surface of the base material 200 and absorbing the tension fluctuation of the base material 200, has multiple functions, and greatly meets the use requirements.

[0064] The present utility model also provides a primer coater, including the above-mentioned discharge and traction mechanism integrated with corona.

[0065] The above is a specific description of the preferred embodiment of the present utility model, but the present invention is not limited to the above embodiments. Those skilled in the art can also make various equivalent deformations or substitutions without departing from the spirit of the present utility model, and these equivalent deformations or substitutions are all included in the scope defined by the claims of the present application.

Claims

1. A corona-integrated release mechanism, comprising two side plates arranged opposite to each other and a rubber pressure roller assembly arranged between the two side plates, characterized in that: It also includes a first corona roller and a plurality of first discharge components, wherein the first corona roller is rotatably disposed between the two side plates, and the plurality of first discharge components are disposed between the two side plates and are spaced apart at the periphery of the first corona roller along the circumferential direction of the first corona roller, and a first corona gap for a substrate to pass through is provided between the first discharge component and the first corona roller, and the width of the first corona gap is adapted to the thickness of the substrate, and the first discharge component is used for performing corona treatment on the front side of the substrate passing through the first corona gap, and the rubber pressure roller component is located on one side of the first corona roller, and the rubber pressure roller component is used for pressing the substrate against the first corona roller to achieve the isolation of the tension of the substrate.

2. The integrated corona release mechanism according to claim 1, characterized in that: The release mechanism also includes a second corona roller and a plurality of second discharge components, wherein the second corona roller is rotatably arranged between the two side plates, the second corona roller is located below the first corona roller and the two are symmetrically arranged, and the plurality of second discharge components are distributed at intervals on the periphery of the second corona roller along the circumferential direction of the second corona roller, and a second corona gap is provided between the second discharge component and the second corona roller for the substrate to pass through, the width of the second corona gap is adapted to the thickness of the substrate, and the second discharge component is used for performing corona treatment on the back side of the substrate passing through the second corona gap, and the plurality of second discharge components correspond one to one to the plurality of first discharge components and are symmetrically arranged.

3. The integrated corona release mechanism according to claim 2, characterized in that: The first discharge assembly and the second discharge assembly each include a support rod, a discharge frame and a plurality of discharge electrodes, the support rod being arranged between the two side plates, the discharge frame of the first discharge assembly being located between the support rod and the first corona roller, the discharge frame of the second discharge assembly being located between the support rod and the second corona roller, the first end of the discharge frame being connected to the support rod, the second end of the discharge frame of the first discharge assembly being directed toward the first corona roller, the second end of the discharge frame of the second discharge assembly being directed toward the second corona roller, the second end of the discharge frame being provided with an opening, a plurality of discharge electrodes being arranged at the opening at the second end of the discharge frame, the plurality of discharge electrodes of the first discharge assembly being distributed at intervals along the circumferential direction of the first corona roller at the periphery of the first corona roller and having the first corona gap between the electrodes and the first corona roller, the plurality of discharge electrodes of the second discharge assembly being distributed at intervals along the circumferential direction of the second corona roller at the periphery of the second corona roller and having the second corona gap between the electrodes and the second corona roller, and one end of the plurality of discharge electrodes being used for connecting to a transformer.

4. The integrated corona release mechanism according to claim 1, characterized in that: The glue pressure roller assembly includes a glue pressure roller, two glue pressure swing arms arranged opposite to each other, two connecting shafts arranged opposite to each other and two glue pressure cylinders. The glue pressure roller is located on one side of the first corona roller. The glue pressure roller is rotatably arranged between the first ends of the two glue pressure swing arms. The first ends of the two connecting shafts are respectively fixedly arranged on the inner sides of the two side plates. The two glue pressure swing arms are respectively rotatably sleeved on the outer peripheries of the second ends of the two connecting shafts. The two glue pressure cylinders are respectively arranged on the inner sides of the two side plates and respectively located below the two glue pressure swing arms. The ends of the output shafts of the two glue pressure cylinders are respectively rotatably connected to the two glue pressure swing arms. The two glue pressure cylinders are respectively used to drive the two glue pressure swing arms to rotate around the axes of the corresponding connecting shafts, thereby driving the glue pressure roller to move toward or away from the first corona roller.

5. The integrated corona release mechanism according to claim 4, characterized in that: Two mounting plates are respectively provided at one end of the two side plates close to the rubber pressure roller assembly, and the rubber pressure roller assembly also includes two adjusting modules, each adjusting module corresponds to a rubber pressure swing arm, a side plate and a mounting plate, and the adjusting module includes a screw slide and a wedge block connected to the screw slide, the screw slide is arranged on the inner side of the corresponding side plate and the mounting plate and is located above the second end of the corresponding rubber pressure swing arm, the bottom end of the wedge block has a wedge block inclined surface, the second end of the rubber pressure swing arm is provided with a connecting block, the top end of the connecting block has a connecting block inclined surface, the wedge block inclined surface of the wedge block cooperates with the connecting block inclined surface of the corresponding rubber pressure swing arm, and the screw slide is used to drive the wedge block to move toward or away from the rubber pressure roller.

6. The integrated corona release mechanism according to claim 2, characterized in that: The inner side of the side plate is provided with mounting holes extending along the height direction of the side plate, and the two ends of the first corona roller extend from the upper ends of the mounting holes of the two side plates respectively, and the outer sides of the two side plates are provided with two first bearing seats respectively, and the two first bearing seat parts extend into the upper ends of the mounting holes of the two side plates respectively, and the two first bearing seats are respectively sleeved on the outer periphery of the first corona roller, and the two ends of the second corona roller extend from the lower ends of the mounting holes of the two side plates respectively, and the outer sides of the two side plates are provided with two second bearing seats respectively, and the two second bearing seat parts extend into the lower ends of the mounting holes of the two side plates respectively, and the two second bearing seats are respectively sleeved on the outer periphery of the second corona roller.

7. The integrated corona release mechanism according to claim 6, characterized in that: The release mechanism also includes a driving component for driving the first corona roller to rotate, the driving component includes a driving motor, a reducer and a synchronous belt transmission module, the driving motor is arranged on the reducer, the reducer is arranged on the outside of one of the side plates, the synchronous belt transmission module includes a driving wheel, a driven wheel and a synchronous belt sleeved on the outer periphery of the driving wheel and the driven wheel, the driving wheel is sleeved on the outer periphery of the output shaft of the reducer, and the driven wheel is sleeved on the outer periphery of one end of the first corona roller.

8. The integrated corona release mechanism according to claim 1, characterized in that: The tension release mechanism further comprises a tension detection roller. Two support plates are respectively arranged at the top ends of the two side plates. The tension detection roller is rotatably arranged between the two support plates.

9. The integrated corona release mechanism according to claim 8, characterized in that: The tension release mechanism also includes a swing roller assembly, which is located above the tension detection roller. The swing roller assembly includes a rotating shaft, two swing roller arms arranged opposite to each other, a swing roller and two swing roller cylinders arranged opposite to each other. The rotating shaft is rotatably arranged between the two support plates, and the first ends of the two swing roller arms are respectively fixedly sleeved on the outer circumference of the rotating shaft. The swing roller is located below the rotating shaft and is rotatably arranged between the second ends of the two swing roller arms. The two swing roller cylinders are respectively arranged on the inner sides of the two support plates. The ends of the output shafts of the two swing roller cylinders are respectively rotatably connected to the two swing roller arms. The two swing roller cylinders are respectively used to drive the two swing roller arms to rotate around the axis of the rotating shaft, thereby driving the swing roller to rotate around the axis of the rotating shaft.

10. A primer coating machine, characterized in that: The invention comprises an integrated corona release mechanism as claimed in any one of claims 1 to 9.