Insulator surface dirty layer removing device
By designing a defilement layer removal device on the surface of insulator including a working table, positioning assembly and cleaning assembly, the problem of accumulation of insulator surface of insulator affecting normal use is solved, and the effect of efficient cleaning and convenient operation is achieved.
Patent Information
- Application Number
- CN202421923459.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-09
AI Technical Summary
After long-term use of existing insulators, due to exposure and inclement weather, the outer wall will be attached to the dirty layer, affecting normal use and increasing the risk of power safety.
A decontamination layer removal device for insulator surface is designed, including a operating table, a positioning assembly and a cleaning assembly. The cleaning assembly consists of a fixing frame, a motor, a driving wheel, a tooth plate and a brush plate. The motor drives the driving wheel and the tooth plate to drive the brush plate to clean the outer wall of the insulator.
Through the use of this device, the dirty layer on the surface of the insulator can be effectively cleaned, the cleaning efficiency can be improved, the normal use of the insulator can be ensured, and the convenience of the device can be improved.
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Figure CN223011244U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of insulator cleaning, and particularly relates to a device for removing the dirt layer on the surface of an insulator. Background Art
[0002] An insulator is a device installed between conductors at different potentials or between a conductor and a grounding member, which can withstand voltage and mechanical stress.
[0003] After long-term use, the existing insulators are often exposed to the outside for a long time and affected by bad weather, resulting in a layer of dirt often adhering to the outer wall of the insulators. And these dirt will continue to increase after long-term accumulation, forming a dirt layer, which ultimately affects the normal use of the insulators and increases the power safety risk. To address the above problems and defects, a device for removing the dirt layer on the surface of an insulator is urgently needed. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is to provide a device for removing the dirt layer on the surface of an insulator to solve the limitation problem that after long-term use of the existing insulators, due to being exposed to the outside for a long time and affected by bad weather, a layer of dirt often adheres to the outer wall of the insulators, and these dirt will continue to increase after long-term accumulation, forming a dirt layer, which ultimately affects the normal use of the insulators and increases the power safety risk.
[0005] To solve the above technical problem, the utility model provides the following technical solutions:
[0006] A device for removing the dirt layer on the surface of an insulator, comprising: an operation table, a positioning component and a cleaning component are arranged on the top of the operation table; the cleaning component includes a fixed frame installed on the top of the operation table, a first motor is fixedly assembled on the top of the fixed frame, a driving wheel is fixedly assembled at the bottom end of the output shaft of the first motor, a chute is opened on the top of the fixed frame, a toothed plate is slidably connected to the inner wall of the chute, the outer wall of the toothed plate is meshed with the driving wheel, a brush plate is fixedly assembled at the end of the toothed plate away from the driving wheel, a clamping groove is opened inside the fixed frame, and the brush plate is located inside the clamping groove.
[0007] Preferably, the positioning component includes a circular groove opened on the top of the operation table, a second motor is fixedly assembled at the bottom of the operation table, a turntable is fixedly assembled at the top end of the output shaft of the second motor, and the output shaft of the second motor penetrates through the operation table. A groove is opened on the inner wall of the turntable, a spring is fixedly assembled on the inner wall of the groove, a clamping plate is fixedly assembled at the end of the spring away from the groove, a sleeve is fixedly assembled on the inner wall of the groove, a sliding rod is slidably connected to the inner wall of the sleeve, and the end of the sliding rod away from the sleeve is fixedly connected to the clamping plate. The sleeve is located inside the spring.
[0008] Preferably, a fixing groove is formed on one side of the clamping plate away from the sliding rod, and a rubber pad is fixedly assembled on the inner wall of the fixing groove.
[0009] Preferably, an annular groove is formed on the inner wall of the circular groove, and the outer wall of the turntable is rotatably connected to the inner wall of the annular groove.
[0010] Preferably, a positioning groove is formed on the outer wall of the operating table, and a lifting ring is rotatably connected to the inner wall of the positioning groove.
[0011] Preferably, the number of the toothed plates and the brush plates is two groups, and the two groups of toothed plates and brush plates are symmetrically distributed on both sides of the fixing frame.
[0012] Compared with the prior art, the utility model has at least the following beneficial effects:
[0013] 1. In the above solution, by pressing the insulator into the turntable, the clamping plate is pushed by the spring towards the insulator until it is clamped with the insulator, completing the limit of the insulator. At this time, the first motor is driven to rotate the driving wheel, and the rotation of the driving wheel drives the two toothed plates and the brush plates to move in opposite directions until the two brush plates are closely attached to the outer wall of the insulator. Then, the second motor is driven to rotate the turntable, driving the insulator to rotate, so that the brush plates clean the outer wall of the insulator, which is beneficial to improving the cleaning efficiency of the insulator and ensuring the normal use of the insulator.
[0014] 2. In the above solution, by setting the positioning groove and the lifting ring, it is beneficial to change the position of the device through the lifting ring, thereby improving the convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings incorporated herein and constituting a part of this specification illustrate embodiments of the present disclosure and, together with the specification, further serve to explain the principles of the present disclosure and enable those skilled in the relevant art to implement and use the present disclosure.
[0016] Figure 1 is a three-dimensional structural diagram of an insulator surface fouling layer removing device;
[0017] Figure 2 is a first perspective sectional three-dimensional structural diagram of an insulator surface fouling layer removing device;
[0018] Figure 3 is a sectional three-dimensional structural diagram at the cleaning assembly;
[0019] Figure 4 is Figure 2 an enlarged three-dimensional structural diagram at A in
[0020] Drawings
[0021] 1. Operating table;
[0022] 2. Positioning component; 21. Circular groove; 22. Second motor; 23. Turntable; 24. Groove; 25. Spring; 26. Clamping plate; 27. Sleeve; 28. Slide bar;
[0023] 3. Cleaning component; 31. Fixed frame; 32. First motor; 33. Driving wheel; 34. Chute; 35. Rack; 36. Brush plate; 37. Card slot;
[0024] 4. Fixed slot; 5. Rubber pad; 6. Annular groove; 7. Positioning slot; 8. Suspension ring.
[0025] As shown in the figure, in order to clearly implement the structure of the embodiments of the present invention, specific structures and devices are marked in the figure, but this is only for schematic needs and is not intended to limit the present invention to this specific structure, device and environment. According to specific needs, those of ordinary skill in the art can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the appended claims. Detailed implementation manners
[0026] The following describes in detail an insulator surface dirt layer removal device provided by the present invention with reference to the accompanying drawings and specific embodiments. At the same time, it should be noted here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art can also adopt other alternative methods for some well-known technologies; moreover, the accompanying drawings are only for more specifically describing the embodiments and are not intended to specifically limit the present invention.
[0027] As Figure 1 . Figure 2 And Figure 3 shown, an embodiment of the present invention provides an insulator surface dirt layer removal device, including: an operating table 1, a positioning component 2 and a cleaning component 3 are arranged on the top of the operating table 1; the cleaning component 3 includes a fixed frame 31 installed on the top of the operating table 1, a first motor 32 providing driving force is fixedly assembled on the top of the fixed frame 31, a driving wheel 33 is fixedly assembled at the bottom end of the output shaft of the first motor 32, a chute 34 is opened on the top of the fixed frame 31, a rack 35 is slidably connected to the inner wall of the chute 34, the outer wall of the rack 35 meshes with the driving wheel 33, a brush plate 36 for cleaning the outer wall of the insulator is fixedly assembled at one end of the rack 35 away from the driving wheel 33, a card slot 37 is opened inside the fixed frame 31, the brush plate 36 is located inside the card slot 37, the number of the rack 35 and the brush plate 36 is two groups, and the two groups of the rack 35 and the brush plate 36 are symmetrically distributed on both sides of the fixed frame 31. By limiting the number and position of the rack 35 and the brush plate 36, it is beneficial to improve the cleaning efficiency of the outer wall of the insulator.
[0028] AsFigure 2 and Figure 3 As shown in Figure 3 , the positioning component 2 includes a circular groove 21 opened at the top of the operating table 1. A second motor 22 is fixedly assembled at the bottom of the operating table 1. The top end of the output shaft of the second motor 22 is fixedly assembled with a turntable 23, and the output shaft of the second motor 22 penetrates through the operating table 1. A groove 24 is opened on the inner wall of the turntable 23. A spring 25 is fixedly assembled on the inner wall of the groove 24. One end of the spring 25 away from the groove 24 is fixedly assembled with a clamping plate 26. A sleeve 27 is fixedly assembled on the inner wall of the groove 24. A sliding rod 28 is slidably connected to the inner wall of the sleeve 27. One end of the sliding rod 28 away from the sleeve 27 is fixedly connected to the clamping plate 26. The sleeve 27 is located inside the spring 25. By pressing the insulator into the turntable 23, the spring 25 pushes the clamping plate 26 towards the insulator until it is clamped with the insulator, completing the limiting of the insulator. Then, by driving the turntable 23 to rotate through the second motor 22, the insulator is driven to rotate, facilitating the cleaning component 3 to clean the insulator.
[0029] As Figure 2 and Figure 3 As shown in Figure 3 , a fixing groove 4 is opened on one side of the clamping plate 26 away from the sliding rod 28. A rubber pad 5 is fixedly assembled on the inner wall of the fixing groove 4. By providing the fixing groove 4 and the rubber pad 5, it is beneficial for the rubber pad 5 to contact the outer wall of the insulator, thereby reducing the wear of the clamping plate 26 on the outer wall of the insulator.
[0030] As Figure 2 and Figure 3 As shown in Figure 3 , an annular groove 6 is opened on the inner wall of the circular groove 21. The outer wall of the turntable 23 is rotatably connected to the inner wall of the annular groove 6. By providing the annular groove 6, it is beneficial to limit the rotation of the turntable 23.
[0031] As Figure 1 and Figure 2 As shown in Figure 2 , a positioning groove 7 is opened on the outer wall of the operating table 1. A lifting ring 8 is rotatably connected to the inner wall of the positioning groove 7. By providing the positioning groove 7 and the lifting ring 8, it is beneficial to change the position of the device through the lifting ring 8, thereby improving the convenience of the device.
[0032] In the technical solution provided by the present utility model, during operation, by pressing the insulator into the turntable 23, the spring 25 pushes the clamping plate 26 towards the insulator until it is clamped with the insulator, completing the limiting of the insulator. At this time, by driving the driving wheel 33 to rotate through the first motor 32, the rotation of the driving wheel 33 drives the two toothed plates 35 and the brush plates 36 to move towards each other until the two brush plates 36 are closely attached to the outer wall of the insulator. Then, by driving the turntable 23 to rotate through the second motor 22, the insulator is driven to rotate, enabling the brush plates 36 to clean the outer wall of the insulator;
[0033] By setting the positioning groove 7 and the lifting ring 8, it is beneficial to change the position of the device through the lifting ring 8, thereby facilitating the improvement of the convenience of the device.
[0034] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A device for removing contamination layer on the surface of an insulator, characterized in that: include: An operating table (1), wherein a positioning component (2) and a cleaning component (3) are arranged on the top of the operating table (1); The cleaning assembly (3) comprises a fixing frame (31) mounted on the top of the operating table (1); a motor (32) is fixedly mounted on the top of the fixing frame (31); a driving wheel (33) is fixedly mounted on the bottom end of the output shaft of the motor (32); a slide groove (34) is provided on the top of the fixing frame (31); a tooth plate (35) is slidably connected to the inner wall of the slide groove (34); the outer wall of the tooth plate (35) is meshed with the driving wheel (33); a brush plate (36) is fixedly mounted on one end of the tooth plate (35) away from the driving wheel (33); a slot (37) is provided on the inner side of the fixing frame (31); and the brush plate (36) is located inside the slot (37).
2. The device for removing the contamination layer on the surface of an insulator according to claim 1 is characterized in that: The positioning assembly (2) comprises a circular groove (21) formed on the top of the operating table (1); a second motor (22) is fixedly mounted on the bottom of the operating table (1); a rotating disk (23) is fixedly mounted on the top of the output shaft of the second motor (22); and the output shaft of the second motor (22) passes through the operating table (1); a groove (24) is formed on the inner wall of the rotating disk (23); a spring (25) is fixedly mounted on the inner wall of the groove (24); a clamping plate (26) is fixedly mounted on one end of the spring (25) away from the groove (24); a sleeve (27) is fixedly mounted on the inner wall of the groove (24); a sliding rod (28) is slidably connected to the inner wall of the sleeve (27); an end of the sliding rod (28) away from the sleeve (27) is fixedly connected to the clamping plate (26); and the sleeve (27) is located inside the spring (25).
3. The device for removing the contamination layer on the surface of an insulator according to claim 2, characterized in that: A fixing groove (4) is provided on a side of the clamping plate (26) away from the slide rod (28), and a rubber pad (5) is fixedly mounted on the inner wall of the fixing groove (4).
4. The device for removing the contamination layer on the surface of an insulator according to claim 2, characterized in that: An annular groove (6) is formed on the inner wall of the circular groove (21), and the outer wall of the rotating disk (23) is rotatably connected to the inner wall of the annular groove (6).
5. The device for removing the contamination layer on the surface of an insulator according to claim 1, characterized in that: The outer wall of the operating table (1) is provided with a positioning groove (7), and the inner wall of the positioning groove (7) is rotatably connected with a hanging ring (8).
6. The device for removing the contamination layer on the surface of an insulator according to claim 1, characterized in that: The tooth plates (35) and brush plates (36) are provided in two groups, and the two groups of tooth plates (35) and brush plates (36) are symmetrically distributed on both sides of the fixing frame (31).