Cold-formed section steel straightening equipment
By designing a cold-bending steel straightening equipment including load-bearing seats, slide rails, transmission boxes and other components, the automatic detection and straightening of the curved steel plate is realized, solving the problems of troubles in disassembly and assembly of existing equipment and multiple straightening, and improving the clamping efficiency and straightening success rate.
Patent Information
- Application Number
- CN202421972948.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing cold-bending steel straightening equipment requires the preparation of a fixed frame according to the curved steel plates of different sizes. It is troublesome to disassemble and assemble, reduce the clamping efficiency, and start straightening after only checking the bending degree once. Usually, multiple straightenings are required to succeed.
A cold-bending steel straightening equipment is designed, using load-bearing seat, slide rail, transmission box, lead screw, hydraulic rod, steering motor, fixing frame, clamping spring and pressure sensor components to automatically detect and straighten the curved steel plate through auxiliary structure and straightening structure.
It solves the problem of troubles in disassembly and assembly of equipment and multiple straightening, improves clamping efficiency and straightening success rate, and simplifies the operation process.
Smart Images

Figure CN223011559U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cold-formed steel straightening, in particular to a cold-formed steel straightening device. Background Art
[0002] Cold-formed steel straightening is a processing method aimed at eliminating defects such as bending and twisting caused by various reasons during the rolling process of steel sections. Cold straightening is widely used for straightening various types of steel sections, steel pipes, and supplementary straightening of medium and heavy plates. When implementing straightening, a reasonable cold straightening temperature should be lower than 200°C to ensure straightening quality and improve working conditions. For products that are not easy to straighten and have strict requirements for straightness, it may be necessary to perform straightening twice or more times.
[0003] The existing cold-formed steel straightening equipment needs to prepare a fixing frame according to the cold-formed steel plates 23 of different sizes, which is very troublesome to disassemble and assemble, reducing the clamping efficiency. The existing cold-formed steel straightening equipment starts straightening after detecting the straightness only once, and often requires multiple straightenings to succeed. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is that the existing cold-formed steel straightening equipment needs to prepare a fixing frame according to the cold-formed steel plates 23 of different sizes, which is very troublesome to disassemble and assemble, reducing the clamping efficiency. The existing cold-formed steel straightening equipment starts straightening after detecting the straightness only once, and often requires multiple straightenings to succeed.
[0005] To solve the above technical problems, the technical solution of the utility model is a cold-formed steel straightening device, including a load-bearing seat and two slide rails. The two slide rails are respectively installed on the upper wall surface of the load-bearing seat. Two transmission boxes are installed on the upper wall surface of the load-bearing seat. A lead screw is connected between the two transmission boxes. An auxiliary structure is installed on the inner wall surface of the two transmission boxes. A fixing structure is installed on the inner wall surface of the auxiliary structure. A straightening structure is sleeved on the outer wall surface of the lead screw.
[0006] As a further solution of the utility model: The auxiliary structure includes: two hydraulic rods, two steering motors, and two load-bearing telescopic shafts; the two hydraulic rods are respectively installed on the inner wall surfaces of the two transmission boxes, the two steering motors are respectively installed on the inner wall surfaces of the two hydraulic rods, and the two load-bearing telescopic shafts are respectively installed on the inner wall surfaces of the two steering motors.
[0007] As a further solution of the present utility model: The fixing structure includes: two fixing brackets, a plurality of fixing telescopic rods, a plurality of fixing telescopic sleeves, a plurality of clamping springs, four limiting plates, and two threaded nails; The two fixing brackets are respectively provided with threaded through holes and are connected to the inner wall surfaces of the two load-bearing telescopic shafts. A plurality of the fixing telescopic rods are respectively installed on the inner wall surfaces of the two fixing brackets. A plurality of the fixing telescopic sleeves are respectively sleeved on the outer wall surfaces of the plurality of fixing telescopic rods. A plurality of the clamping springs are respectively sleeved on the outer wall surfaces of the plurality of fixing telescopic rods. The four limiting plates are respectively installed on the outer wall surfaces of the plurality of fixing telescopic sleeves. The two threaded nails are respectively installed in the threaded through holes respectively opened in the two fixing brackets.
[0008] As a further solution of the present utility model: The straightening structure includes: a straightening slide table, a pressure sensor, a straightening telescopic sleeve, a straightening telescopic rod, a pressure sensing bracket, a wheel bracket, a pulley, and a straightener; The straightening slide table is sleeved on the outer wall surfaces of the two slide rails and is connected to the lead screw. The pressure sensor is installed on the upper wall surface of the straightening slide table. The straightening telescopic sleeve is installed on the upper wall surface of the straightening slide table. The straightening telescopic rod is installed in the inner wall surface of the straightening telescopic sleeve. The pressure sensing bracket is fixed on the outer wall surface of the straightening telescopic rod. The wheel bracket is installed on the upper wall surface of the pressure sensing bracket. The pulley is sleeved on the outer wall surface of the wheel bracket. The straightener is installed above the straightening slide table and moves along with the straightening slide table.
[0009] As a further solution of the present utility model: A return spring is sleeved on the outer wall surface of the straightening telescopic rod.
[0010] As a further solution of the present utility model: Two load-bearing telescopic frames are installed on the upper wall surface of the straightening slide table.
[0011] As a further solution of the present utility model: Bent steel plates are installed on the inner wall surfaces of the two fixing brackets.
[0012] The present utility model adopts the above technical solutions and has the following advantages compared with the prior art:
[0013] The four limiting plates respectively drive a plurality of fixing telescopic sleeves to move along the plurality of fixing telescopic rods, and a plurality of clamping springs contract. The bent steel plate is held by the four limiting plates. At this time, the transverse and longitudinal displacements of the bent steel plate are restricted. Then, the operator tightens the two threaded nails to fix the bent steel plate, solving the problem that the existing cold-formed steel straightening equipment needs to prepare fixing brackets according to different sizes of bent steel plates, which is very troublesome to disassemble and assemble and reduces the clamping efficiency.
[0014] If the curved steel plate bends downward, the pulley drives the pressure sensing frame to press downward, and the force on the pressure sensor increases. At this time, the system starts to count. When the pressure of the pressure sensor returns to zero again, the system calculates the position of the curved steel plate corresponding to the intermediate value. Then the straightening slide returns to the relative initial position. At the same time, the two hydraulic rods lift the curved steel plate through the two fixing frames. The two steering motors drive the curved steel plate to rotate half a circle, and then it descends to the initial position. Then the straightening slide moves the same distance along the two slide rails again. At this time, the steel plate bends upward, and the detected value of the pressure sensor is opposite. After the system calculates again, under the action of the system, the straightener moves to the calculated position and presses down to straighten the curved steel plate, solving the problem that the existing cold-formed steel straightening equipment only detects the degree of bending once and then starts to straighten, which often requires multiple straightenings to succeed. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 FIG. is a schematic structural diagram of a cold-formed steel straightening device in an embodiment of the present invention;
[0016] Figure 2 FIG. is a schematic diagram of an auxiliary structure of a cold-formed steel straightening device in an embodiment of the present invention;
[0017] Figure 3 FIG. is a schematic diagram of a fixing structure of a cold-formed steel straightening device in an embodiment of the present invention;
[0018] Figure 4 FIG. is a schematic diagram of a straightening structure of a cold-formed steel straightening device in an embodiment of the present invention.
[0019] In the figure: 1, load-bearing seat; 2, slide rail; 3, transmission box; 4, lead screw; 5, hydraulic rod; 6, steering motor; 7, load-bearing telescopic shaft; 8, fixing frame; 9, fixing telescopic rod; 10, fixing telescopic sleeve; 11, clamping spring; 12, limiting plate; 13, threaded nail; 14, straightening slide; 15, pressure sensor; 16, straightening telescopic sleeve; 17, straightening telescopic rod; 18, pressure sensing frame; 19, wheel frame; 20, pulley; 21, straightener; 22, load-bearing telescopic frame; 23, curved steel plate; 24, return spring. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The following further describes the specific embodiments of the present invention with reference to the accompanying drawings. It should be noted here that the description of these embodiments is for helping to understand the present invention, but does not constitute a limitation to the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0021] Example 1, please refer to Figures 1-4A cold-bent steel straightening device comprises a load-bearing seat 1 and two slide rails 2, the two slide rails 2 are respectively installed on the upper wall of the load-bearing seat 1, two transmission boxes 3 are installed on the upper wall of the load-bearing seat 1, a lead screw 4 is connected between the two transmission boxes 3, an auxiliary structure is installed on the inner wall of the two transmission boxes 3, a fixing structure is installed on the inner wall of the auxiliary structure, and a straightening structure is sleeved on the outer wall of the lead screw 4.
[0022] See also Figure 2 The auxiliary structure includes: two hydraulic rods 5, two steering motors 6 and two load-bearing telescopic shafts 7; the two hydraulic rods 5 are respectively installed on the inner wall surfaces of the two transmission boxes 3, the two steering motors 6 are respectively installed on the inner wall surfaces of the two hydraulic rods 5, and the two load-bearing telescopic shafts 7 are respectively installed on the inner wall surfaces of the two steering motors 6.
[0023] See also Figure 3 The fixed structure includes: two fixed frames 8, a plurality of fixed telescopic rods 9, a plurality of fixed telescopic sleeves 10, a plurality of clamping springs 11, four limit plates 12 and two threaded nails 13; the two fixed frames 8 are respectively provided with threaded through holes and are connected to the inner wall surfaces of the two load-bearing telescopic shafts 7, the plurality of fixed telescopic rods 9 are respectively installed on the inner wall surfaces of the two fixed frames 8, the plurality of fixed telescopic sleeves 10 are respectively sleeved on the outer wall surfaces of the plurality of fixed telescopic rods 9, the plurality of clamping springs 11 are respectively sleeved on the outer wall surfaces of the plurality of fixed telescopic rods 9, the four limit plates 12 are respectively installed on the outer wall surfaces of the plurality of fixed telescopic sleeves 10, and the two threaded nails 13 are respectively installed in the threaded through holes respectively opened in the two fixed frames 8.
[0024] See also Figure 4 Two load-bearing telescopic frames 22 are installed on the upper wall of the straightening slide 14. In this embodiment, during straightening, the two load-bearing telescopic frames 22 are raised to a certain position to support the vicinity of the bent steel plate 23 to prevent damage to the pressure sensor 15. After straightening, the two load-bearing telescopic frames 22 are reset.
[0025] See also Figure 1 The inner wall surfaces of the two fixing frames 8 are installed with bent steel plates 23.
[0026] In this embodiment, the four limit plates 12 respectively drive the several fixed telescopic sleeves 10 to move along the several fixed telescopic rods 9, and the several clamping springs 11 contract, and the bent steel plate 23 is supported by the four limit plates 12. At this time, the horizontal and vertical displacements of the bent steel plate 23 are restricted, and then the operator tightens the two threaded nails 13 to fix the bent steel plate 23.
[0027] Specifically, the operator places the bent steel plate 23 on the two load-bearing telescopic frames 22, and then starts the two load-bearing telescopic shafts 7. The two load-bearing telescopic shafts 7 drive the two fixed frames 8 to move inward and sleeve the two ends of the bent steel plate 23. During this period, the four limit plates 12 respectively drive a number of fixed telescopic sleeves 10 to move along a number of fixed telescopic rods 9, and a number of clamping springs 11 contract. The bent steel plate 23 is held against by the four limit plates 12. At this time, the transverse and longitudinal displacements of the bent steel plate 23 are restricted. Then, the operator tightens the two threaded nails 13 to fix the bent steel plate 23. After that, the operator controls the two hydraulic rods 5 to drive the bent steel plate 23 to move downward until the bent steel plate 23 contacts the pulley 20, and drives the pressure sensing frame 18 to contact the pressure sensor 15 through the pulley 20. During this period, the pressure sensing frame 18 drives the straightening telescopic rod 17 to move downward along the straightening telescopic sleeve 16, and the return spring 24 contracts. At this time, the operator zeroes the pressure sensor 15 to prepare for the straightening work.
[0028] Embodiment 2, please refer to Figure 4 , the straightening structure includes: a straightening slide table 14, a pressure sensor 15, a straightening telescopic sleeve 16, a straightening telescopic rod 17, a pressure sensing frame 18, a wheel frame 19, a pulley 20 and a straightening device 21; the straightening slide table 14 is sleeved on the outer wall surfaces of the two slide rails 2 and is connected to the lead screw 4. The pressure sensor 15 is installed on the upper wall surface of the straightening slide table 14. The straightening telescopic sleeve 16 is installed on the upper wall surface of the straightening slide table 14. The straightening telescopic rod 17 is installed on the inner wall surface of the straightening telescopic sleeve 16. The pressure sensing frame 18 is fixed on the outer wall surface of the straightening telescopic rod 17. The wheel frame 19 is installed on the upper wall surface of the pressure sensing frame 18. The pulley 20 is sleeved on the outer wall surface of the wheel frame 19. The straightening device 21 is installed above the straightening slide table 14 and moves along with the straightening slide table 14.
[0029] Please refer to Figure 4 , a return spring 24 is sleeved on the outer wall surface of the straightening telescopic rod 17. In this embodiment, if the bent steel plate 23 bends downward, the pulley 20 drives the pressure sensing frame 18 to press downward, and the return spring 24 contracts.
[0030] In this embodiment, if the bent steel plate 23 bends downward, the pulley 20 drives the pressure sensing frame 18 to press downward, and the force on the pressure sensor 15 increases. At this time, the system starts to count. When the pressure of the pressure sensor 15 returns to zero again, the system calculates the position of the bent steel plate 23 corresponding to the intermediate value. Then, the straightening slide table 14 returns to the relative initial position. At the same time, the two hydraulic rods 5 lift the bent steel plate 23 through the two fixed frames 8. The two steering motors drive the bent steel plate 23 to rotate half a circle, and then descend to the initial position. Then, the straightening slide table 14 moves the same distance along the two slide rails 2 again. At this time, the steel plate 23 bends upward, and the detected value of the pressure sensor 15 is opposite. After the system calculates again, the straightening device 21 moves to the calculated position under the action of the system and presses down to straighten the bent steel plate 23.
[0031] Specifically, before installing the bent steel plate 23, the operator starts the lead screw 4 to drive the straightening slide table 14 to move along the two slide rails 2 to one end of the bearing seat 1. When starting to straighten, the operator starts the lead screw 4 again. The pulley 20 is driven by the straightening slide table 14 to move along the bent steel plate 23. If the bent steel plate 23 bends downward, the pulley 20 drives the pressure sensing frame 18 to press downward, the return spring 24 contracts, and the force on the pressure sensor 15 increases. At this time, the system starts to count. When the pressure of the pressure sensor 15 returns to zero again, the system calculates the position of the bent steel plate 23 corresponding to the intermediate value. Then the straightening slide table 14 returns to the relative initial position. At the same time, the two hydraulic rods 5 lift the bent steel plate 23 through the two fixing frames 8. The two steering motors drive the bent steel plate 23 to rotate half a circle, and then it descends to the initial position. Then the straightening slide table 14 moves the same distance along the two slide rails 2 again. At this time, the steel plate 23 bends upward, and the detected value of the pressure sensor 15 is opposite. After the system calculates again, the straightener 21 moves to the calculated position under the action of the system and presses down to straighten the bent steel plate 23. When straightening, the two bearing telescopic frames 22 rise to a certain position to support the vicinity of the bent steel plate 23 to prevent damage to the pressure sensor 15. After straightening, the two bearing telescopic frames 22 reset, and the straightening slide table 14 detects again, repeating the above work until the pressure value detected by the pressure sensor 15 is within the tolerance range.
[0032] The above has described in detail the embodiments of the present invention in conjunction with the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, without departing from the principle and spirit of the present invention, various changes, modifications, substitutions, and variations made to these embodiments still fall within the protection scope of the present invention.
Claims
1. A cold-bent steel straightening device, comprising a bearing seat (1) and two slide rails (2), characterized in that: The two slide rails (2) are respectively mounted on the upper wall surface of the load-bearing seat (1); two transmission boxes (3) are mounted on the upper wall surface of the load-bearing seat (1); a lead screw (4) is connected between the two transmission boxes (3); an auxiliary structure is mounted on the inner wall surface of the two transmission boxes (3); a fixing structure is mounted on the inner wall surface of the auxiliary structure; and a straightening structure is mounted on the outer wall surface of the lead screw (4).
2. The cold-bent steel straightening equipment according to claim 1, characterized in that: The auxiliary structure comprises: two hydraulic rods (5), two steering motors (6) and two load-bearing telescopic shafts (7); The two hydraulic rods (5) are respectively mounted on the inner wall surfaces of the two transmission boxes (3), the two steering motors (6) are respectively mounted on the inner wall surfaces of the two hydraulic rods (5), and the two load-bearing telescopic shafts (7) are respectively mounted on the inner wall surfaces of the two steering motors (6).
3. The cold-bent steel straightening equipment according to claim 2, characterized in that: The fixing structure comprises: two fixing frames (8), a plurality of fixed telescopic rods (9), a plurality of fixed telescopic sleeves (10), a plurality of clamping springs (11), four limiting plates (12) and two threaded nails (13); The two fixing frames (8) are respectively provided with threaded through holes and connected to the inner wall surfaces of the two load-bearing telescopic shafts (7); the plurality of fixed telescopic rods (9) are respectively installed on the inner wall surfaces of the two fixing frames (8); the plurality of fixed telescopic sleeves (10) are respectively sleeved on the outer wall surfaces of the plurality of fixed telescopic rods (9); the plurality of clamping springs (11) are respectively sleeved on the outer wall surfaces of the plurality of fixed telescopic rods (9); the four limiting plates (12) are respectively installed on the outer wall surfaces of the plurality of fixed telescopic sleeves (10); and the two threaded nails (13) are respectively installed in the threaded through holes respectively provided in the two fixing frames (8).
4. The cold-bent steel straightening equipment according to claim 1, characterized in that: The straightening structure comprises: a straightening slide (14), a pressure sensor (15), a straightening telescopic sleeve (16), a straightening telescopic rod (17), a pressure sensor frame (18), a wheel frame (19), a pulley (20) and a straightener (21); The straightening slide (14) is sleeved on the outer wall surface of the two slide rails (2) and is connected to the lead screw (4); the pressure sensor (15) is installed on the upper wall surface of the straightening slide (14); the straightening telescopic sleeve (16) is installed on the upper wall surface of the straightening slide (14); the straightening telescopic rod (17) is installed on the inner wall surface of the straightening telescopic sleeve (16); the pressure sensing frame (18) is fixed on the outer wall surface of the straightening telescopic rod (17); the wheel frame (19) is installed on the upper wall surface of the pressure sensing frame (18); the pulley (20) is sleeved on the outer wall surface of the wheel frame (19); and the straightener (21) is installed above the straightening slide (14) and moves with the straightening slide (14).
5. The cold-bent steel straightening equipment according to claim 4, characterized in that: The outer wall surface of the straightening telescopic rod (17) is sleeved with a return spring (24).
6. The cold-bent steel straightening equipment according to claim 4, characterized in that: Two load-bearing telescopic frames (22) are installed on the upper wall surface of the straightening slide (14).
7. The cold-bent steel straightening equipment according to claim 3, characterized in that: The inner wall surfaces of the two fixing frames (8) are installed with bent steel plates (23).