Non-concave copper pipe processing device

By setting up arc grooves and slide screw components in the copper tube processing equipment, the problem of inward concave after bending of the copper tube is solved, uniform clamping of the copper tube and air circulation are achieved, and the stable operation of the dry transformer is ensured.

CN223011594UActive Publication Date: 2025-06-24TONGBIAN ELECTRIC APP
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Patent Information

Application Number
CN202422153459.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-06-24
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

Existing copper pipe processing equipment is prone to indentation when bending copper pipes, resulting in shrinking the inner cavity of the copper pipe, poor air circulation, and local heating, affecting the stable operation of the dry transformer.

Method used

A concaveless copper tube processing device is designed. By setting arc grooves on the side walls of the driving wheel and the driven wheel, and using the slider screw assembly to push the copper tube, applying a squeeze pressure evenly to avoid concave after the copper tube bent.

Benefits of technology

This device can effectively avoid the problem of indentation after bending of the copper tube, improve the air circulation of the copper tube, avoid local heating, and ensure the normal and stable operation of the dry transformer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-concave copper pipe machining device. The non-concave copper pipe machining device comprises a rotating limiting rod, a driving wheel, a driven wheel and a sliding block screw assembly. The sliding block screw assembly is in driving connection with the driving wheel. The rotating limiting rod, the driving wheel and the driven wheel are arranged at intervals; arc grooves are formed in the side walls of the driving wheel and the driven wheel; the arc groove is attached to the outer wall of the copper pipe to be machined. The bending area of the copper pipe to be machined rotates along with the driving wheel. During machining, a copper pipe to be machined is clamped between the driving wheel and the driven wheel; the extending end of the copper pipe to be machined abuts against the rotating limiting rod. According to the device, the arc grooves are formed in the side walls of the driving wheel and the driven wheel, the copper pipe is pushed through the sliding block screw assembly, extrusion force is evenly applied, shaping of the clamped copper pipe to be bent is achieved, the problem that the copper pipe is concave inwards after being bent can be solved, and the problem that local heating is caused when the copper pipe is directly applied to production is solved.
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Description

Technical Field

[0001] The present application relates to the technical field of electrical equipment, in particular to a processing device for non-recessed copper tubes. Background Art

[0002] Dry-type transformers have been widely used due to their advantages of flame retardancy and maintenance-free. To ensure the stability of the voltage at the low-voltage output end, a voltage regulating switch is usually set on the high-voltage side of the dry-type transformer. The windings on the high-voltage side of the dry-type transformer are connected by copper tubes, and the amount of copper tubes used is relatively large.

[0003] Due to the differences in the models of dry-type transformers and the actual operating environments, it is necessary to bend the connecting copper tubes according to the installation environment. Currently, copper bar processing equipment is mainly used to bend copper tubes. Although the design size requirements of the copper tubes can be met, the phenomenon of internal concavity will occur at the bent parts of the copper tubes as Figure 1 shown, resulting in the reduction of the internal cavity space of the copper tube at the bent part, leading to the blockage of the internal cavity, poor air circulation, local heating of the used copper tube, affecting the normal and stable operation of the dry-type transformer, and the existing copper bar processing equipment is relatively bulky and not convenient to use in a relatively narrow environment.

[0004] The information disclosed in the background art section is only intended to increase the understanding of the overall background of the present utility model, and should not be regarded as an admission or any form of implication that this information constitutes the prior art already known to those of ordinary skill in the art. Summary of the Utility Model

[0005] The present application provides a processing device for non-recessed copper tubes to solve the above technical problems. The device can improve the uniform clamping force on the bent area of the copper tube during bending to avoid internal concavity of the copper tube, and has a simple structure and is convenient to carry to the installation site for operation.

[0006] The present application provides a processing device for non-recessed copper tubes, including: a rotating limiting rod, a driving wheel, a driven wheel, and a slider screw assembly; the slider screw assembly is drivingly connected to the driving wheel; the rotating limiting rod is arranged at intervals with the driving wheel and the driven wheel; arc grooves are arranged on the side walls of the driving wheel and the driven wheel; the arc grooves are arranged in contact with the outer wall of the copper tube to be processed; the bent area of the copper tube to be processed rotates with the driving wheel.

[0007] During processing, the copper tube to be processed is clamped between the driving wheel and the driven wheel; the extending end of the copper tube to be processed abuts against the rotating limiting rod.

[0008] Preferably, the slider screw assembly includes: a slider guide rail, a slider, and a connecting rod; both sides of the slider are respectively clamped in the symmetrically arranged slider guide rails; the slider is slidably arranged along the slider guide rail; an external thread structure is arranged on the connecting rod and is threadedly connected to the slider; the slider is drivingly connected to the driving wheel.

[0009] Preferably, it includes: an angle dial; a through groove is formed in the middle of the angle dial; a slider guide is arranged on the side wall of the through groove; a slider is slidably arranged in the through groove; a driven wheel is rotatably installed at one end of the through groove; a driving wheel is slidably arranged in the through groove.

[0010] Preferably, it includes: a first operating handle, a fixing block, and a ferrule; the fixing block is arranged on one side of the driving wheel; one end of the first operating handle is connected to the outer wall of one end of the fixing block, and the other end extends outward; the ferrule is installed on the other end of the fixing block; the copper tube to be processed is inserted into the through cavity surrounded by the ferrule and the fixing block.

[0011] Preferably, it includes: a support disk; the angle dial is installed on the support disk; a rotation limiting rod is rotatably arranged on the support disk around its central axis and extends out of the angle dial; a screw component, a driving wheel, and a driven wheel are installed on the support disk.

[0012] Preferably, angle indication marks are arranged on the top surface of the angle dial.

[0013] Preferably, it includes: a support boss; the support disk is installed on the support boss.

[0014] Preferably, it includes: a pair of installed convex plates; the installed convex plates are arranged on the opposite side walls of the support boss and extend outward; the support disk is installed on the installed convex plates.

[0015] Preferably, it includes: a base; the support boss is arranged on the base.

[0016] Preferably, it includes: a second operating handle; the second operating handle is connected to the extended end of the link rod.

[0017] The beneficial effects that can be produced by this application include:

[0018] 1) The non-inwardly concave copper tube processing device provided by this application. Through the arc grooves arranged on the side walls of the driving wheel and the driven wheel, the copper tube is pushed by the slider screw component and uniform extrusion force is applied to realize the shaping of the clamped copper tube to be bent, which can avoid the problem of inward concavity after the copper tube is bent and avoid the problem of local heating caused by directly applying such copper tubes in production. Description of the Drawings

[0019] Figure 1 It is a partial enlarged photo of the bending depression of the copper tube produced by the existing copper tube bending equipment;

[0020] Figure 2 It is an exploded three-dimensional schematic diagram of the non-inwardly concave copper tube processing device in at least one embodiment provided by this application;

[0021] Figure 3 It is a three-dimensional schematic diagram of the non-inwardly concave copper tube processing device in at least one embodiment provided by this application;

[0022] Figure 4 Schematic three-dimensional view of the driven wheel in at least one embodiment provided by the present application;

[0023] Figure 5 Schematic three-dimensional view of the driving wheel in at least one embodiment provided by the present application;

[0024] Figure 6 Schematic three-dimensional view of the slider guide rail in at least one embodiment provided by the present application;

[0025] Figure 7 Schematic three-dimensional view of the slider in at least one embodiment provided by the present application;

[0026] Figure 8 is Figure 3 Partial enlarged three-dimensional view of point A of

[0027] Legend:

[0028] Base 1, support boss 11, mounting convex plate 12, angle plate 21, through groove 213, driven wheel 211, collar 212, driving wheel 22, fixing block 221, first operating handle 222, second operating handle 244, first pin 31, second pin 32, third pin 33, slider guide rail 231, slider 23, plug 232, pin sleeve 234, connecting rod 241, bushing 242, support plate 4. Detailed implementation manners

[0029] To make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Usually, the components of the embodiments of the present utility model described and shown in the accompanying drawings herein can be arranged and designed in various different configurations.

[0030] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the claimed present utility model, but merely represents the selected embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0031] The technical means not detailed in the present application and not used to solve the technical problems of the present application are set according to the common general knowledge in the art, and various common general knowledge setting methods can be implemented.

[0032] See Figures 2 to 8, the non-recessed copper tube processing device provided by the present application includes: a rotating limit rod, a driving wheel 22, a driven wheel 211, and a slider screw assembly; the slider screw assembly is drivingly connected to the driving wheel 22; the rotating limit rod is arranged at intervals with the driving wheel 22 and the driven wheel 211; arc grooves are arranged on the side walls of the driving wheel 22 and the driven wheel 211; the arc grooves are arranged in contact with the outer wall of the copper tube to be processed;

[0033] During processing, the copper tube to be processed is clamped between the driving wheel 22 and the driven wheel 211; the extended end of the copper tube to be processed abuts against the rotating limit rod.

[0034] When in use, the slider screw assembly drives the driving wheel 22 to move towards the driven wheel 211 and abuts against the bending area of the copper tube in the arc grooves of the two; then, through the self-rotation of the driving wheel 22, the copper tube to be processed is driven to rotate relative to the driven wheel 211 while the extended end of the copper tube to be processed abuts against the rotating limit rod, realizing the bending of the copper tube. Since arc grooves are arranged on the side walls of the driving wheel 22 and the driven wheel 211 and are in contact with the outer wall of the copper tube to be processed, the force on the bending area is made uniform, avoiding internal concavity during bending.

[0035] In a specific embodiment, the rotating limit rod is a pin sleeve 234; the pin sleeve 234 is installed on the support disk 4 through a second pin 32, and the pin sleeve 234 extends out of the angle disk 21. By adopting the structure of the pin sleeve 234, rolling contact can be realized between the rotating limit rod and the copper tube during the self-rotation of the copper tube, effectively protecting the copper tube.

[0036] In a specific embodiment, an angle area is arranged on the top surface of the angle disk 21, marking common bending degrees, which is convenient for determining the bending angle during operation.

[0037] In a specific embodiment, it includes: a base 1, a support boss 11, and a mounting convex plate 12; the support disk 4 is installed on the support boss 11 through the mounting convex plates 12 symmetrically arranged on both sides of the top surface of the support boss 11. The support boss 11 is arranged on the base 1. According to this setting, the height of the support boss 11 can be adjusted as needed, which is convenient for carrying out various operations.

[0038] In a specific embodiment, the slider screw assembly is installed between the support disk 4 and the angle disk 21.

[0039] In a specific embodiment, the slider screw assembly includes: a slider guide rail 231, a slider 23, and a connecting rod 241; the slider guide rails 231 are symmetrically arranged on the inner side walls of the through grooves 213 opened in the middle of the angle disk 21; both sides of the slider 23 are respectively clamped in the slider guide rails 231 on both sides and are arranged to slide along the slider guide rails 231; the outer wall of the connecting rod 241 is provided with a threaded structure and is threadedly connected to the slider 23; the slider 23 is driven to move by rotating the rod 241; the driving wheel 22 is self-rotatingly installed on the slider 23, thereby improving the uniformity of the clamping force of the driving wheel 22 on the copper tube.

[0040] In a specific embodiment, it includes: a second operating handle 244; the second operating handle 244 is connected to one end of the connecting rod 241 to extend the force arm for facilitating rotational operation.

[0041] In a specific embodiment, the driven wheel 211 is rotatably mounted on the support disk 4, extends out of the through groove 213 and is disposed on one side of the through groove 213 so that the driving wheel 22 can move the copper tube to be processed closer and apply clamping forces on both sides.

[0042] In a specific embodiment, the driving wheel 22 includes: a fixing block 221, a bushing 212, and a first operating handle 222; the fixing block 221 is disposed on one side of the driving wheel 22; the bushing 212 is detachably disposed at the other end of the fixing block 221; the first operating handle 222 is disposed on one end of the fixing block 221; the copper tube to be processed is fixedly clamped within the area surrounded by the fixing block 221 and the bushing 212 and is accommodated between the driven wheel 211 and the driving wheel 22; the first operating handle 222 can increase the force arm to push the driving wheel 22 to rotate about its central axis, thereby bending the copper tube.

[0043] In a specific embodiment, it includes: a base 1, and a support disk 4 is fixedly disposed on the base 1; a first pin 31 and a second pin 32 are fixedly disposed on the support disk 4; a pin sleeve 234 is sleeved on the first pin 31 on one side and is concentrically and movably disposed with the first pin 31; the pin sleeve 234 is provided with internal threads, a shaft sleeve 242 is fixedly disposed on the support disk 4, the central axis of the shaft sleeve 242 is coplanar with the center line of the support disk 4, the outer cylindrical surface of the shaft sleeve 242 is tangent to the upper surface of the support disk 4, and the outer end surface of the shaft sleeve 242 is tangent to the outer circle surface of the support disk 4; the shaft sleeve 242 is buried in one side wall of the support disk 4.

[0044] Slider guides 231 are symmetrically arranged in pairs on the support disk 4 and are horizontally symmetrically arranged along the center line of the support disk 4; clamping grooves are provided on the symmetrical side edges of the top surface of the slider 23, and the slider 23 is clamped between the slider guides 231 on both sides through the clamping grooves and is slidably arranged along the slider guides 231. The slider guides 231 are arranged in the through groove 213 so that the slider 23 can slide in a specific direction in the through groove 213.

[0045] A plug 232 is fixedly disposed at the end of the slider 23; external threads are provided on the outer wall of the connecting rod 241, an annular groove is provided at one end of the connecting rod 241, and a through hole is provided at the other end; the connecting rod 241 and the shaft sleeve 242 are detachably connected through an external thread structure. The annular groove of the connecting rod 241 is connected in cooperation with the plug 232, and the second operating handle 244 is inserted into the through hole of the connecting rod 241 for installation. After installation, the second operating handle 244 is perpendicularly bent and extended to form an operating area parallel to the connecting rod 241, which is convenient for performing various operations.

[0046] The third pin 33 is fixedly and vertically inserted on the slider 23, and the other end of the third pin 33 is connected to the driving wheel 22; through holes are provided axially on the driving wheel 22 and the driven wheel 211, and grooves are provided radially on the driving wheel 22 and the driven wheel 211; a square fixing block 221 is arranged on the driving wheel 22 along the tangent direction of the arc groove, and one end of the fixing block 221 is connected to one end of the first operating handle 222. The fixing block 221 can rotate with the driving wheel 22.

[0047] The driving wheel 22 is rotatably installed on one end of the pin 3; the ferrule 212 is movably connected to the fixing block 221 on the driving wheel 22; the driven wheel 211 is coaxially and movably connected to the first pin 31, and the driven wheel 211 is rotatably arranged on the support disk 4 through the first pin 31. The angle disk 21 is fixed on the support disk 4; the slider 23 is just accommodated in the through groove 213 of the angle disk 21, and the upper surface of the slider 23 is coplanar with the upper surface of the angle disk 21.

[0048] When the first operating handle 222 rotates, through the thread on the link rod 241, it plays the role of a screw connection, driving the slider 23 threadedly connected to the link rod 241 to reciprocate along the link rod 241; at the same time, limited by the slider guide rails 231 arranged on both sides inside the through groove 213, when the first operating handle 222 rotates, it drives the slider 23 to reciprocate in the through groove 213, thereby driving the driving wheel 22 installed on the slider 23 to reciprocally move along the center line of the angle disk 21; when the first operating handle 222 rotates to drive the driving wheel 22 and the copper pipe clamped by the driving wheel 22 until the copper pipe abuts and clamps against the driven wheel 211, through the clamping force of the driven wheel 211 and the driving wheel 22, this clamping force is applied through the arc grooves on the side walls of the driven wheel 211 and the driving wheel 22 to realize uniform clamping of the force on the bent area of the copper pipe. Then, an external hollow pipe is connected to the extension end of the first operating handle 222. After increasing the force arm, the driving wheel 22 is rotated to drive the clamped copper pipe to cause relative movement between the driven wheel 211 and the copper pipe, realizing the bending of the copper pipe. Since the force-bearing surface of the clamped and bent area fits closely with the outer wall and the force is uniform, the copper pipe is prevented from being concave inside at the bending position.

[0049] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A copper tube processing device without inner concave, characterized in that: include: Rotate the limit rod, the driving wheel, the driven wheel, and the slider screw assembly; the slider screw assembly is connected to the driving wheel; the limit rod is spaced from the driving wheel and the driven wheel; arc grooves are arranged on the side walls of the driving wheel and the driven wheel; the arc grooves are arranged to fit the outer wall of the copper tube to be processed; the bending area of ​​the copper tube to be processed rotates with the driving wheel; During processing, the copper tube to be processed is clamped between the driving wheel and the driven wheel; the extended end of the copper tube to be processed abuts against the rotation limit rod.

2. The non-concave copper tube processing device according to claim 1, characterized in that: The slider screw assembly includes: a slider guide rail, a slider, and a connecting rod; the two sides of the slider are respectively clamped in the symmetrically arranged slider guide rails; the slider is slidably arranged along the slider guide rails; the connecting rod is provided with an external thread structure and is connected to the slider thread; the slider is drive-connected to the driving wheel.

3. The non-concave copper tube processing device according to claim 2, characterized in that: include: Angle plate; a through slot is provided in the middle of the angle plate; a slider guide is arranged on the side wall of the through slot; and the slider is slidably arranged in the through slot; The driven wheel is rotatably mounted on one end of the through slot; the driving wheel is slidably arranged in the through slot.

4. The non-concave copper tube processing device according to claim 1, characterized in that: include: A first operating handle, a fixed block, and a ferrule; the fixed block is arranged on one side of the driving wheel; one end of the first operating handle is connected to the outer wall of one end of the fixed block, and the other end is extended outward; the ferrule is installed on the other end of the fixed block; the copper tube to be processed is inserted into the through cavity surrounded by the ferrule and the fixed block.

5. The device for processing a copper tube without inner recess according to claim 3, characterized in that: include: Support plate; the angle plate is installed on the support plate; The rotation limit rod is rotatably arranged on the support plate around its central axis and extends out of the angle plate; the screw rod assembly, the driving wheel and the driven wheel are installed on the support plate.

6. The device for processing a copper tube without inner recess according to claim 3, characterized in that: Angle indication marks are arranged on the top surface of the angle disc.

7. The device for processing a copper tube without inner recess according to claim 3, characterized in that: include: Support boss; the support plate is installed on the support boss.

8. The device for processing a copper tube without inner recess according to claim 7, characterized in that: include: The mounting convex plates are arranged in pairs; the mounting convex plates are arranged on the opposite side walls of the supporting bosses and extend outwardly; the supporting discs are installed on the mounting convex plates.

9. The copper tube processing device without inner concave according to claim 7, characterized in that: include: Base; the supporting boss is arranged on the base.

10. The copper tube processing device without inner concave according to claim 2, characterized in that: include: a second operating handle; The second operating handle is connected to the extending end of the connecting rod.