Through hole punching and deburring device for aluminum alloy lamp box casting
By designing a through hole punching and deburring device for aluminum alloy lamp boxes, and using a punching knife to remove through hole burrs in one punching process, the problems of low efficiency and high cost of through hole burrs removal in the prior art are solved, and efficient and low-cost processing effect is achieved.
Patent Information
- Application Number
- CN202422248003.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-13
AI Technical Summary
During the die-casting process, burrs or excess edge materials often appear in the inner side walls of the through-holes. The existing methods such as using milling cutters from the machining center for milling are inefficient and cost-effective.
Design a through hole punching and deburring device for aluminum alloy lamp box castings, and use a punching knife to cut it into molding in one go to remove burrs or excess edge materials around the through holes.
It realizes efficient removal of burrs or excess edge materials around the through holes, improves processing efficiency, reduces processing costs, and centrally treats waste through feeding carts to prevent the impact on the surrounding environment.
Smart Images
Figure CN223011635U_ABST
Abstract
Description
Technical Field:
[0001] The utility model relates to the technical field of metal processing equipment, and more specifically to a through-hole punching and deburring device for aluminum alloy light box castings. Background Art:
[0002] Existing aluminum light boxes are generally manufactured by die casting, which is integrally formed. After forming, machining operations need to be carried out on it. According to design requirements, through-holes for installation are formed in the middle of the bottom plate. However, during the die casting process, burrs or excess edge materials generally appear on the inner side wall of the through-hole and need to be removed.
[0003] The existing method is to use a milling cutter of a machining center to mill the edge part. However, it needs to run around the inner side wall of the through-hole for processing, and its efficiency is relatively low and the processing cost is high. Summary of the Utility Model:
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a through-hole punching and deburring device for aluminum alloy light box castings. It can remove burrs or excess edge materials around the through-hole by one-time punching and forming with a punching cutter, with high processing efficiency and good effect.
[0005] The solution of the utility model to solve the above technical problems is:
[0006] A through-hole punching and deburring device for aluminum alloy light box castings includes a frame. The top surface of the top plate of the frame is fixed with an upper support frame. A central blanking through-channel is formed in the middle of the top plate of the frame. The top surface of the top plate of the frame is fixed with a horizontal fixing plate. An upper through-channel is formed in the middle of the horizontal fixing plate. The upper through-channel is communicated with and aligned with the central blanking through-channel. The left, right, front, and rear parts of the top surface of the horizontal fixing plate are all fixedly connected by bolts with side limit blocks. The aluminum alloy light box to be processed is placed on the top surface of the horizontal fixing plate, and the side vertical plates of the four side limit blocks are closely attached to the outer side walls of the corresponding side plates of the aluminum alloy light box.
[0007] A through-hole is formed in the bottom plate of the aluminum alloy light box, which is communicated with and aligned with the upper through-channel.
[0008] A pressing mechanism is fixed on the top surface of the top plate of the upper support frame. A lower pressing frame is fixed on the bottom surface of the lifting plate of the pressing mechanism. The bottom of the lower pressing frame is pressed against the top surface of the aluminum alloy light box.
[0009] A punching device is fixed on the top surface of the bottom plate part of the lower pressing frame. The punching cutter of the punching device faces the through-hole and cooperates with the through-hole.
[0010] A vertical baffle is fixed to the rear part of the bottom surface of the top plate of the frame. The material receiving cart is located in front of the vertical baffle. A permanent magnet block is fixed to the rear wall surface of the material receiving cart, and an iron block is fixed to the front wall surface of the vertical baffle. The permanent magnet block presses against and is adsorbed and fixed to the front wall surface of the iron block. The material receiving cart is located directly below the middle blanking through groove.
[0011] The side limiting block is an L-shaped block body. Two waist-shaped through holes are formed in the middle of the bottom plate thereof. The screw part of the bolt is inserted into the corresponding waist-shaped through hole, and its bottom end extends out of the bottom end of the corresponding waist-shaped through hole and is screwed into the corresponding vertical screw through hole formed on the top surface of the horizontal fixing plate. A washer is sleeved on the upper part of the screw part of the bolt, and the washer is clamped between the bottom surface of the rotating part of the bolt and the top surface of the bottom plate of the side limiting block. The bottom surface of the bottom plate of the side limiting block presses against the bottom surface of the horizontal fixing plate.
[0012] The pressing mechanism includes two upper pressing oil cylinders. The upper pressing oil cylinders are fixed to the top surface of the top plate of the upper support frame. The bottom end of the push rod of the upper pressing oil cylinder extends out of the bottom surface of the top plate of the upper support frame. The bottom ends of the push rods of the two upper pressing oil cylinders are fixed to the top surface of the same lifting plate.
[0013] The punching device includes a punching oil cylinder fixed to the top surface of the bottom plate part of the lower pressing frame. The bottom end of the push rod of the punching oil cylinder extends out of the bottom surface of the bottom plate part of the lower pressing frame and is fixed with a punching connecting plate. A punching knife is fixed to the bottom surface of the punching connecting plate.
[0014] A plurality of vertical guide rods are fixed to the top surface of the punching connecting plate. The vertical guide rods are inserted into the guide through holes formed on the bottom plate part of the lower pressing frame.
[0015] The outstanding effect of the present utility model is:
[0016] It can remove the burrs or redundant edge materials around the through hole by punching once with the punching knife, and has high processing efficiency and good effect.
[0017] Moreover, the cut waste can be received by the material receiving cart, which is convenient for centralized treatment and prevents the impact on the surrounding environment. Description of the drawings:
[0018] Figure 1 is a partial structural schematic diagram of the present utility model;
[0019] Figure 2 is Figure 1 a partial enlarged view of
[0020] Figure 3 is Figure 1 another partial enlarged view of a part of
[0021] Figure 4 is a partial top view of the horizontal fixing plate of the present utility model;
[0022] Figure 5 It is a partial bottom view of the punching knife;
[0023] Figure 6 It is a partial structural schematic diagram of the material receiving cart. Specific implementation method:
[0024] In the embodiment, as shown in Figures 1 to 6 A through-hole punching and deburring device for an aluminum alloy light box casting includes a frame 10. The top surface of the top plate of the frame 10 is fixedly provided with an upper support frame 20. A central blanking through groove 11 is formed in the middle of the top plate of the frame 10. The top surface of the top plate of the frame 10 is fixedly connected by bolts or directly welded with a horizontal fixed plate 12. An upper through groove 121 is formed in the middle of the horizontal fixed plate 12. The upper through groove 121 communicates with and aligns with the central blanking through groove 11. The left, right, front, and rear parts of the top surface of the horizontal fixed plate 12 are fixedly connected by bolts with side limit blocks 13. The aluminum alloy light box 100 to be processed is placed on the top surface of the horizontal fixed plate 12. The side walls of the side vertical plates of the four side limit blocks 13 are closely attached to the outer side walls of the corresponding side plates of the aluminum alloy light box 100;
[0025] The side limit block 13 is an L-shaped block. Two waist-shaped through holes 131 are formed in the middle of its bottom plate. The screw part of the bolt is inserted into the corresponding waist-shaped through hole 131. Its bottom end extends out of the bottom end of the corresponding waist-shaped through hole 131 and is screwed into the corresponding vertical screw through hole formed on the top surface of the horizontal fixed plate 12. A washer is inserted on the upper part of the screw part of the bolt. The washer is clamped between the bottom surface of the rotating part of the bolt and the top surface of the bottom plate of the side limit block 13. The bottom surface of the bottom plate of the side limit block 13 is pressed against the bottom surface of the horizontal fixed plate 12.
[0026] By loosening the corresponding bolt, the screw part of the bolt can move and be finely adjusted along the corresponding waist-shaped through hole 131, so that the side limit block 13 can be moved and finely adjusted to ensure the accurate and firm clamping position of the aluminum alloy light box 100 to be processed.
[0027] Furthermore, a through hole 101 is formed on the bottom plate of the aluminum alloy light box 100, which communicates with and aligns with the upper through groove 121;
[0028] A pressing mechanism 30 is fixedly provided on the top surface of the top plate of the upper support frame 20. A lower pressing frame 32 is fixedly provided on the bottom surface of the lifting plate 31 of the pressing mechanism 30. The bottom of the lower pressing frame 32 is pressed against the top surface of the aluminum alloy light box 100;
[0029] A punching device 40 is fixedly provided on the top surface of the bottom plate part of the lower pressing frame 32. The punching knife 41 of the punching device 40 faces the through hole 101 and cooperates with the through hole 101.
[0030] Furthermore, a vertical baffle 1 is fixed to the rear part of the bottom surface of the top plate of the frame 10. The material receiving cart 50 is located in front of the vertical baffle 1. A permanent magnet block 51 is fixed to the rear wall surface of the material receiving cart 50, and an iron block 2 is fixed to the front wall surface of the vertical baffle 1. The permanent magnet block 51 is pressed against the front wall surface of the iron block 2 and adsorbed and fixed. The material receiving cart 50 is located directly below the middle blanking through groove 11, and the middle blanking through groove 11 faces the feeding port at the upper part of the material receiving cart 50. The material receiving cart 50 is pressed against the front wall surface of the iron block 2 by the permanent magnet block 51 and adsorbed and fixed to achieve positioning, making it not easy to move and ensuring the effect of waste material receiving.
[0031] Furthermore, the pressing mechanism 30 includes two upper pressing oil cylinders 33. The upper pressing oil cylinders 33 are fixed to the top surface of the top plate of the upper support frame 20. The bottom end of the push rod of the upper pressing oil cylinder 33 extends out of the bottom surface of the top plate of the upper support frame 20, and the bottom ends of the push rods of the two upper pressing oil cylinders 33 are fixed to the top surface of the same lifting plate 31.
[0032] The lower pressing frame 32 includes four side plate parts and a bottom plate part. The four side plate parts are formed on the top surfaces of the four edges of the bottom plate, and the adjacent sides of the adjacent two side plate parts are formed together;
[0033] Downward extending edge strips are formed on the four edges of the bottom surface of the bottom plate part. The upper part of the aluminum alloy light box 100 is located between the four edge strips. The inner side walls of the four edge strips are closely attached to the outer side walls of the corresponding side plates of the upper part of the aluminum alloy light box 100, and the bottom surface of the bottom plate part is pressed against the top surfaces of the four side plates of the aluminum alloy light box 100.
[0034] Furthermore, the punching device 40 includes a punching oil cylinder 42 fixed to the top surface of the bottom plate part of the lower pressing frame 32. The bottom end of the push rod of the punching oil cylinder 42 extends out of the bottom surface of the bottom plate part of the lower pressing frame 32 and is fixed with a punching connecting plate 43. A thickening block is fixed to the bottom surface of the punching connecting plate 43, and a punching knife 41 is provided on the bottom surface of the thickening block. The four outer side walls of the thickening block are aligned with the four outer side walls of the punching knife 41 up and down.
[0035] A plurality of vertical guide rods 44 are fixed to the top surface of the punching connecting plate 43, and the vertical guide rods 44 are inserted into the guide through holes formed on the bottom plate part of the lower pressing frame 32.
[0036] The punching knife 41 is a horizontally extending block, and a rectangular cutting knife part 411 is formed on the edge of its bottom surface. The outer side wall of the rectangular cutting knife part 411 is a vertical wall surface, and the inner side wall is an inclined wall surface.
[0037] When this embodiment is in use, first place the aluminum alloy light box 100 on the top surface of the horizontal fixed plate 12. The side vertical plates of the four side limit blocks 13 are closely attached to the outer side walls of the corresponding side plates of the aluminum alloy light box 100 to achieve fixation. It only needs to ensure that the through hole 101 of the aluminum alloy light box 100 communicates with and aligns with the upper through groove 121. When they are not aligned, the bolts need to be loosened to adjust the position of the side limit blocks 13 to ensure that the through hole 101 of the clamped aluminum alloy light box 100 communicates with and aligns with the upper through groove 121.
[0038] Then, driven by the push rods of all the upper pressing oil cylinders 33, the upper part of the aluminum alloy light box 100 is located between the four edge strips. The inner side walls of the four edge strips are closely attached to the upper outer side walls of the corresponding side plates of the aluminum alloy light box 100, and the bottom surface of the bottom plate part is pressed against the top surfaces of the four side plates of the aluminum alloy light box 100 to fix it. Then, driven by the push rod of the punching oil cylinder 42, the punching knife 41 quickly descends to punch off the excess edge material or burr waste on the inner side wall of the through hole 101 and drop it into the material receiving cart 50, which is convenient for subsequent dumping and processing.
[0039] Then, all components return to their original positions. Take out the processed aluminum alloy light box 100 and put a new aluminum alloy light box 100 for processing. The inner side wall of the through hole 101 of the processed aluminum alloy light box 100 is generally smooth. When there are still small burrs, only manual grinding is needed to remove them, which is very convenient. Its processing efficiency is high, greatly reducing the processing time and processing cost.
[0040] After using for a certain period of time, the bottom of the rectangular cutting knife part 411 may adhere to the waste or chips cut off by punching, and it needs to be manually cleaned regularly to ensure subsequent punching use. When punching cannot be performed for a certain period of time or the cut is uneven, the punching knife 41 needs to be removed and replaced.
[0041] The above embodiments are only used to illustrate the present invention, rather than to limit the present invention. Those of ordinary skill in the relevant technical fields can also make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also belong to the scope of the present invention. The patent protection scope of the present invention shall be defined by the claims.
Claims
1. A through-hole punching and deburring device for an aluminum alloy light box casting, comprising a frame (10), characterized in that: An upper support frame (20) is fixed to the top surface of the top plate of the frame (10), a middle material drop groove (11) is formed in the middle of the top plate of the frame (10), a horizontal fixing plate (12) is fixed to the top surface of the top plate of the frame (10), an upper groove (121) is formed in the middle of the horizontal fixing plate (12), the upper groove (121) is connected to and aligned with the middle material drop groove (11), the left part, the right part, the front part and the rear part of the top surface of the horizontal fixing plate (12) are fixedly connected with side limit blocks (13) by bolts, the aluminum alloy light box (100) to be processed is placed on the top surface of the horizontal fixing plate (12), and the side walls of the side vertical plates of the four side limit blocks (13) are closely attached to the outer side walls of the corresponding side plates of the aluminum alloy light box (100); A through hole (101) is formed on the bottom plate of the aluminum alloy light box (100), which is in communication with and aligned with the upper through groove (121); A clamping mechanism (30) is fixed on the top surface of the top plate of the upper support frame (20), a lower clamping frame (32) is fixed on the bottom surface of the lifting plate (31) of the clamping mechanism (30), and the bottom of the lower clamping frame (32) is pressed against the top surface of the aluminum alloy light box (100); A punching device (40) is fixed on the top surface of the bottom plate of the lower pressing frame (32), and a punching knife (41) of the punching device (40) faces the through hole (101) and cooperates with the through hole (101).
2. The through-hole punching and deburring device for aluminum alloy light box casting according to claim 1, characterized in that: A vertical baffle (1) is fixed to the rear of the bottom surface of the top plate of the frame (10), the material receiving trolley (50) is located in front of the vertical baffle (1), a permanent magnet block (51) is fixed to the rear wall surface of the material receiving trolley (50), an iron block (2) is fixed to the front wall surface of the vertical baffle (1), the permanent magnet block (51) is pressed against the front wall surface of the iron block (2) and fixed by adsorption, the material receiving trolley (50) is located directly below the middle material dropping groove (11), and the middle material dropping groove (11) faces the upper material feeding port of the material receiving trolley (50).
3. The through-hole punching and deburring device for aluminum alloy light box casting according to claim 1, characterized in that: The side limit block (13) is an L-shaped block, and two waist-shaped through holes (131) are formed in the middle of its bottom plate. The screw rod of the bolt is inserted into the corresponding waist-shaped through hole (131), and its bottom end extends out of the bottom end of the corresponding waist-shaped through hole (131) and is screwed into the corresponding vertical screw-connected through hole formed on the top surface of the horizontal fixed plate (12). A washer is inserted into the upper part of the screw rod of the bolt, and the washer is clamped between the bottom surface of the rotating part of the bolt and the top surface of the bottom plate of the side limit block (13). The bottom surface of the bottom plate of the side limit block (13) is pressed against the bottom surface of the horizontal fixed plate (12).
4. The through-hole punching and deburring device for aluminum alloy light box casting according to claim 1, characterized in that: The clamping mechanism (30) comprises two upper clamping cylinders (33), the upper clamping cylinders (33) are fixed on the top surface of the top plate of the upper support frame (20), the bottom ends of the push rods of the upper clamping cylinders (33) extend out of the bottom surface of the top plate of the upper support frame (20), and the bottom ends of the push rods of the two upper clamping cylinders (33) are fixed on the top surface of the same lifting plate (31).
5. The through-hole punching and deburring device for aluminum alloy light box casting according to claim 4, characterized in that: The lower pressing frame (32) comprises four side plate parts and a bottom plate part, the four side plate parts are formed on the top surfaces of the four edge parts of the bottom plate, and the adjacent sides of two adjacent side plate parts are formed together; The four edges of the bottom surface of the bottom plate portion are all formed with edge strips extending downwards, the upper part of the aluminum alloy light box (100) is located between the four edge strips, the inner side walls of the four edge strips are tightly attached to the upper outer side walls of the corresponding side panels of the aluminum alloy light box (100), and the bottom surface of the bottom plate portion is pressed against the top surfaces of the four side panels of the aluminum alloy light box (100).
6. The through-hole punching and deburring device for aluminum alloy light box casting according to claim 1, characterized in that: The punching device (40) comprises a punching cylinder (42) fixed on the top surface of the bottom plate of the lower clamping frame (32), the bottom end of the push rod of the punching cylinder (42) protrudes from the bottom surface of the bottom plate of the lower clamping frame (32) and is fixed with a punching connecting plate (43), and the bottom surface of the punching connecting plate (43) is fixed with a punching knife (41).
7. The through-hole punching and deburring device for aluminum alloy light box casting according to claim 6, characterized in that: A plurality of vertical guide rods (44) are fixed to the top surface of the punched connection plate (43), and the vertical guide rods (44) are inserted into guide through holes formed on the bottom plate portion of the lower clamping frame (32).
8. The through-hole punching and deburring device for aluminum alloy light box casting according to claim 1, characterized in that: The punching knife (41) is a horizontally extending block, and a rectangular cutting knife portion (411) is formed on the edge of its bottom surface. The outer side wall of the rectangular cutting knife portion (411) is a vertical wall surface, and the inner side wall is an inclined wall surface.