Air cooling mechanism for aluminum alloy die casting

By designing an air-cooling mechanism of aluminum alloy die castings with multi-fan and water mist spraying functions, the problem of uneven cooling caused by low heat dissipation efficiency of the conveyor belt is solved, and more efficient cooling of aluminum alloy die castings is achieved, avoiding the occurrence of microcracks.

CN223011843UActive Publication Date: 2025-06-24TAIZHOU JIASHAN PRECISION CASTING CO LTD
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Patent Information

Application Number
CN202421766788.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-06-24
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

During the production process, existing aluminum alloy die-casting parts are inhomogeneous due to the low heat dissipation efficiency on the conveyor belt, which may cause local microcracks and affect processing efficiency.

Method used

An air-cooling mechanism for aluminum alloy die castings is designed, including a conveyor table, cooling box, drive machine, fan, transmission wheel, transmission belt, water tray and water pipe. The fan is driven to rotate through the drive machine, and multiple fans are rotated simultaneously by using the transmission wheel and transmission belt, blow air to cool the castings, and accelerate the cooling of the water mist sprayed through the water tray.

Benefits of technology

Through the combined cooling method of multi-fan blowing and water mist spraying, the cooling efficiency of aluminum alloy die castings is significantly improved, microcracks caused by local thermal expansion and contraction are avoided, and processing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting cooling devices, in particular to an air cooling mechanism for aluminum alloy die castings, which comprises a conveying table, a cooling box is fixedly connected to one side of the conveying table, a driver is fixedly connected to one side of the cooling box, and a plurality of first fans are arranged in the cooling box. One side of each first fan is fixedly connected with a first transmission wheel, one side of each first transmission wheel is rotationally connected with a transmission belt, and one side of the conveying table is rotationally connected with a plurality of rotating shafts. Compared with the prior art, the casting cooling device has the advantages that through connection of the first transmission wheel, the transmission belt and the second transmission wheel and meshing of the main bevel gear and the auxiliary bevel gear, the driving machine can drive the multiple fans to rotate and work to blow and cool a casting, hot air emitted by the casting can be blown away through the pulled-up baffle, the hot air is prevented from being reserved in the cooling box, and the cooling effect is good. And meanwhile, the fan is used for blowing water mist sprayed out of the water disc, and cooling of the casting is accelerated.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting cooling devices, in particular to an air cooling mechanism for aluminum alloy die castings. Background Art

[0002] Aluminum alloy die castings refer to aluminum or aluminum alloy equipment and devices obtained through casting. Generally, molten aluminum or aluminum alloy heated to a liquid state is poured into a cavity through a sand mold or a metal mold. Many aluminum parts or aluminum alloy parts with various shapes and sizes are usually called aluminum alloy die castings. For existing aluminum alloy die castings, during the production process, the aluminum alloy die castings on the conveyor belt are mostly placed on the conveyor belt for natural cooling. However, for the aluminum alloy die castings placed on the conveyor belt, the bottom in contact with the conveying surface of the conveyor belt has slow heat dissipation due to contact with the conveyor belt, and the heat dissipation and cooling efficiency of the upper part of the die casting itself are different. This results in poor overall heat dissipation effect and uneven cooling of the aluminum alloy die casting, which will cause microcracks to occur locally and affect the processing efficiency.

[0003] In view of this, the utility model proposes an air cooling mechanism for aluminum alloy die castings to solve this problem. Summary of the Utility Model

[0004] The purpose of the utility model aims to solve at least one of the technical defects.

[0005] To this end, an object of the utility model is to propose an air cooling mechanism for aluminum alloy die castings to solve the problems mentioned in the background art and overcome the deficiencies existing in the prior art.

[0006] To achieve the above object, an embodiment of one aspect of the utility model provides an air cooling mechanism for aluminum alloy die castings, including a transfer table. One side of the transfer table is fixedly connected with a cooling box. One side of the cooling box is fixedly connected with a driving machine. A plurality of first fans are arranged in the cooling box. One side of each of the plurality of first fans is fixedly connected with a first transmission wheel. One side of the first transmission wheel is rotatably connected with a transmission belt. One side of the transfer table is rotatably connected with a plurality of rotating shafts. One side of each of the plurality of rotating shafts is fixedly connected with a second transmission wheel. One side of each of the plurality of rotating shafts is fixedly connected with a main bevel gear. Each of the plurality of main bevel gears meshes with a sub-bevel gear. One side of each of the plurality of sub-bevel gears is rotatably connected with a second fan. One side of each of the plurality of second fans is inserted with a water tray. One side of each of the plurality of water trays is fixedly connected with a water pipe. One side of the water pipe is fixedly connected with a water tank. One side of the cooling box is slidably connected with a baffle.

[0007] Preferably, according to any of the above solutions, a first through hole is formed on one side of the cooling box. The inner surface of the first through hole is adapted to the outer surface of one side of the first fan and the output end of the driving machine. One side of one of the first fans penetrates through the first through hole and is fixedly connected to the output end of the driving machine.

[0008] Preferably, according to any of the above solutions, a first groove is formed on one side of the cooling box. The inner surface of the first groove is adapted to the outer surface of one side of the first fan, and one side of the first fan is rotatably connected to the inside of the first groove.

[0009] The technical effect achieved by adopting the above solution is that the driving of the drive motor drives the fan to rotate.

[0010] Preferably, according to any of the above solutions, second through holes are formed on one side of both the first transmission wheel and the second transmission wheel. The inner diameter of the second through holes is equal to the outer diameter of the first fan and the rotating shaft. The first transmission wheel and the second transmission wheel are respectively fixedly connected to one side of the first fan and the rotating shaft.

[0011] Preferably, according to any of the above solutions, two second grooves are formed on one side of both the first transmission wheel and the second transmission wheel. The inner surface of the second grooves is adapted to the outer surface of one side of the transmission belt, and one side of the transmission belt is rotatably connected to the inside of the second grooves.

[0012] Preferably, according to any of the above solutions, a third through hole is formed on one side of the transfer table. The inner surface of the third through hole is adapted to the outer surface of the rotating shaft, and one side of the rotating shaft is rotatably connected to the third through hole.

[0013] The technical effect achieved by adopting the above solution is that by means of the first transmission wheel, the second transmission wheel and the transmission belt, the drive motor can drive multiple fans to rotate simultaneously.

[0014] Preferably, according to any of the above solutions, a third groove is formed on one side of the second fan. The inner surface of the third groove is adapted to the outer surface of one side of the water tray, and one side of the water tray is inserted into the inside of the third groove.

[0015] Preferably, according to any of the above solutions, a fourth through groove is formed on one side of the cooling box. The inner surface of the fourth through groove is adapted to the outer surface of the baffle, and one side of the baffle is slidably connected to the inside of the fourth through groove.

[0016] The technical effect achieved by adopting the above solution is that the water mist ejected by the water tray is used to accelerate the cooling of the casting.

[0017] Compared with the prior art, the advantages and beneficial effects of the present utility model are as follows:

[0018] Through the connection of the first driving wheel, the transmission belt, and the second driving wheel, as well as the meshing of the main bevel gear and the secondary bevel gear, the driving machine can drive multiple fans to rotate and work to blow air on the casting for cooling. The hot air emitted by the casting can be blown away by the pulled-up baffle, avoiding the retention of hot air in the cooling box and reducing the air-cooling effect. At the same time, the water mist sprayed from the water tray is blown by the fan to accelerate the cooling of the casting.

[0019] Additional aspects and advantages of the present utility model will be partially given in the following description, partially become apparent from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and / or additional aspects and advantages of the present utility model will become apparent and be easily understood from the description of the embodiments in conjunction with the following drawings, wherein:

[0021] Figure 1 It is a schematic diagram of the overall structure shear according to an embodiment of the present utility model;

[0022] Figure 2 It is a schematic diagram of the device operation structure according to an embodiment of the present utility model;

[0023] Figure 3 It is a schematic diagram of the internal structure of the conveyor table according to an embodiment of the present utility model;

[0024] Figure 4 It is a schematic diagram of the fan operation structure according to an embodiment of the present utility model;

[0025] Figure 5 It is an enlarged schematic diagram of the partial structure A according to an embodiment of the present utility model.

[0026] In the figure: 1-conveyor table, 2-cooling box, 3-driving machine, 4-first fan, 5-driving wheel, 6-transmission belt, 7-rotating shaft, 8-second driving wheel, 9-main bevel gear, 10-secondary bevel gear, 11-second fan, 12-water tray, 13-water pipe, 14-water tank, 15-baffle. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] As Figures 1 to 5As shown in the figure, an air-cooling mechanism for an aluminum alloy die-casting part includes a conveying table 1. On one side of the conveying table 1, a cooling box 2 is fixedly connected. The conveyor belt used for the conveying table 1 is a mesh stainless steel conveyor belt. On one side of the cooling box 2, a driving machine 3 is fixedly connected. Inside the cooling box 2, there are several first fans 4. On one side of each of the several first fans 4, a driving wheel 5 is fixedly connected. On one side of the first driving wheel 5, a transmission belt 6 is rotatably connected. On one side of the conveying table 1, several rotating shafts 7 are rotatably connected. On one side of each of the several rotating shafts 7, a second driving wheel 8 is fixedly connected. On one side of each of the several rotating shafts 7, a main bevel gear 9 is fixedly connected. Each of the several main bevel gears 9 meshes with a sub-bevel gear 10. On one side of each of the several sub-bevel gears 10, a second fan 11 is rotatably connected. Inside the conveying table 1, there is a fixing plate to fix the second fan 11. On one side of each of the several second fans 11, a water tray 12 is inserted. Several water spraying holes are provided on the water tray 12, and inside there is an atomizing device to turn the water sprayed from the water tray 12 into water mist and small water droplets. On one side of each of the several water trays 12, a water pipe 13 is fixedly connected. On one side of the water pipe 13, a water tank 14 is fixedly connected. On one side of the cooling box 2, a baffle 15 is slidably connected. On the side opposite to the first fan 4 of the cooling box 2, a heat dissipation slot is provided, and the baffle 15 blocks the heat dissipation slot.

[0028] On one side of the cooling box 2, a first through hole is provided. The inner surface of the first through hole is adapted to the outer surface of one side of the first fan 4 and the output end of the driving machine 3. On one side of one of the first fans 4, it penetrates through the first through hole and is fixedly connected to the output end of the driving machine 3. When the aluminum alloy casting is conveyed on the conveying table 1, it enters the cooling box 2, and the driving of the driving machine 3 drives one of the first fans 4 to rotate.

[0029] On one side of the cooling box 2, a first groove is provided. The inner surface of the first groove is adapted to the outer surface of one side of the first fan 4. One side of the first fan 4 is rotatably connected inside the first groove.

[0030] On one side of each of the first driving wheel 5 and the second driving wheel 8, a second through hole is provided. The inner diameter of the second through hole is equal to the outer diameter of the first fan 4 and the rotating shaft 7. The first driving wheel 5 and the second driving wheel 8 are respectively fixedly connected to one side of the first fan 4 and the rotating shaft 7. By the action of the first driving wheel 5 on the first fan 4 and the transmission belt 6, other first fans 4 are driven to rotate. By pulling up the baffle 15, the first fan 4 blows air on the casting from the side to blow away the hot air emitted by the casting and accelerate the cooling of the casting.

[0031] On one side of each of the first driving wheel 5 and the second driving wheel 8, two second grooves are provided. The inner surface of the second groove is adapted to the outer surface of one side of the transmission belt 6. One side of the transmission belt 6 is rotatably connected inside the second groove.

[0032] On one side of the transfer table 1, a third through hole is provided. The inner surface of the third through hole is adapted to the outer surface of the rotating shaft 7. One side of the rotating shaft 7 is rotatably connected to the third through hole. At the same time, the rotating shaft 7 is driven to rotate by the transmission belt 6 and the second transmission wheel 8. By the engagement of two bevel gears, the second fan 11 rotates inside the transfer table 1 to blow air on the bottom of the casting for cooling.

[0033] On one side of the second fan 11, a third groove is provided. The inner surface of the third groove is adapted to the outer surface of one side of the water tray 12. One side of the water tray 12 is inserted into the inside of the third groove. At the same time, the atomized water droplets are sprayed by the water tray 12 to accelerate the cooling of the bottom of the casting.

[0034] On one side of the cooling box 2, a fourth through groove is provided. The inner surface of the fourth through groove is adapted to the outer surface of the baffle 15. One side of the baffle 15 is slidably connected to the inside of the fourth through groove.

[0035] Compared with the prior art, the utility model has the following beneficial effects compared with the prior art: Through the connection of the first transmission wheel 5, the transmission belt 6, the second transmission wheel 8 and the engagement of the main bevel gear 9 and the sub-bevel gear 10, the driving machine 3 can drive multiple fans to rotate and work to blow air on the casting for cooling. The hot air emitted by the casting can be blown away by the pulled-up baffle 15 to prevent the hot air from remaining in the cooling box 2 and reducing the air-cooling effect. At the same time, the water mist sprayed by the water tray 12 is blown by the fan to accelerate the cooling of the casting.

Claims

1. An air cooling mechanism for aluminum alloy die castings, characterized in that: The invention comprises a conveying platform (1), one side of the conveying platform (1) is fixedly connected to a cooling box (2), one side of the cooling box (2) is fixedly connected to a driving machine (3), a plurality of first fans (4) are arranged in the cooling box (2), one side of the plurality of first fans (4) are fixedly connected to a first transmission wheel (5), one side of the first transmission wheel (5) is rotatably connected to a transmission belt (6), one side of the conveying platform (1) is rotatably connected to a plurality of rotating shafts (7), one side of the plurality of rotating shafts (7) is fixedly connected to a second transmission wheel ( 8), one side of several of the rotating shafts (7) is fixedly connected to a main bevel gear (9), several of the main bevel gears (9) are meshed with a secondary bevel gear (10), one side of several of the secondary bevel gears (10) is rotatably connected to a second fan (11), one side of several of the second fans (11) is plugged with a water tray (12), one side of several of the water trays (12) is fixedly connected to a water pipe (13), one side of the water pipe (13) is fixedly connected to a water tank (14), and one side of the cooling box (2) is slidably connected to a baffle (15).

2. The air cooling mechanism for aluminum alloy die casting according to claim 1, characterized in that: A first through hole is provided on one side of the cooling box (2), and the inner surface of the first through hole is compatible with the outer surface of one side of the first fan (4) and the output end of the driving machine (3), and one side of the first fan (4) passes through the first through hole and is fixedly connected to the output end of the driving machine (3).

3. The air cooling mechanism for aluminum alloy die casting according to claim 2, characterized in that: A first groove is provided on one side of the cooling box (2), the inner surface of the first groove is matched with the outer surface of one side of the first fan (4), and one side of the first fan (4) is rotatably connected to the inside of the first groove.

4. The air cooling mechanism for aluminum alloy die casting according to claim 3 is characterized in that: A second through hole is provided on one side of the first transmission wheel (5) and the second transmission wheel (8); the inner diameter of the second through hole is equal to the outer diameter of the first fan (4) and the rotating shaft (7); and the first transmission wheel (5) and the second transmission wheel (8) are respectively fixedly connected to one side of the first fan (4) and the rotating shaft (7).

5. The air cooling mechanism for aluminum alloy die casting according to claim 4, characterized in that: Two second grooves are provided on one side of the first transmission wheel (5) and the second transmission wheel (8), the inner surface of the second groove is matched with the outer surface of one side of the transmission belt (6), and one side of the transmission belt (6) is rotatably connected to the inside of the second groove.

6. The air cooling mechanism for aluminum alloy die casting according to claim 5, characterized in that: A third through hole is provided on one side of the conveying platform (1), the inner surface of the third through hole is matched with the outer surface of the rotating shaft (7), and one side of the rotating shaft (7) is rotatably connected to the third through hole.

7. The air cooling mechanism for aluminum alloy die casting according to claim 6, characterized in that: A third groove is provided on one side of the second fan (11), the inner surface of the third groove is matched with the outer surface of one side of the water tray (12), and one side of the water tray (12) is inserted into the third groove.

8. The air cooling mechanism for aluminum alloy die casting according to claim 7, characterized in that: A fourth through slot is provided on one side of the cooling box (2), the inner surface of the fourth through slot is matched with the outer surface of the baffle (15), and one side of the baffle (15) is slidably connected to the inside of the fourth through slot.