Rectangular connector and assembling tool thereof
By designing automated assembly tooling and multi-stage inspection components, the problem of inefficiency in assembly of traditional rectangular connectors is solved, and a high-precision and stable automated assembly process is achieved, which is suitable for large-scale production.
Patent Information
- Application Number
- CN202510518820.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2045-04-24
AI Technical Summary
The assembly process of traditional rectangular connectors relies on manual operation, is inefficient and difficult to ensure assembly consistency and reliability, especially in miniaturized and large-scale production environments, which are difficult to achieve high-precision assembly.
An assembly tooling including frame, robotic arm assembly and multi-stage inspection assembly is designed to achieve precision assembly and inspection of rectangular connectors through automated assembly lines to ensure accurate installation and stability of each component.
It greatly reduces manual intervention, improves assembly speed and quality, is suitable for large-scale production, and ensures the overall quality and stability of the connector.
Smart Images

Figure CN120389267A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electronic connector manufacturing, and particularly to a rectangular connector and its assembly tooling. Background Art
[0002] In the current electronic device manufacturing industry, as a key component for connecting circuits, the quality and assembly efficiency of rectangular connectors are directly related to the performance and production cost of the entire electronic product. However, there are many challenges in the assembly process of traditional rectangular connectors. On the one hand, since rectangular connectors usually contain multiple precision structures, these structures require extremely high alignment accuracy and stable pressure control during assembly to ensure the electrical performance and mechanical strength of the connectors. On the other hand, traditional assembly methods mainly rely on manual operation, which is not only inefficient but also difficult to ensure the consistency and reliability of assembly. Especially in a large-scale production environment, errors and fatigue in manual operation can easily lead to quality problems of the connectors, thereby affecting the performance of the entire electronic product.
[0003] In addition, with the increasingly obvious trend of miniaturization and integration of electronic products, the size of rectangular connectors is constantly shrinking, which poses higher requirements for the assembly process. Traditional assembly tooling often cannot adapt to this change, resulting in low assembly efficiency and even inability to complete the precise assembly of some micro-components. Therefore, there is an urgent need for a tooling that can automatically and accurately assemble rectangular connectors to improve production efficiency, reduce production costs, and at the same time ensure the quality and reliability of the connectors. Summary of the Invention
[0004] The purpose of the present invention is to provide a rectangular connector and its assembly tooling to solve the problems raised in the above background art.
[0005] To solve the above technical problems, the present invention provides the following technical solution: An assembly tooling includes a frame. A moving component is arranged in the middle area at the top of the frame. The moving component includes a first motor fixedly installed on the frame. The output end of the first motor is fixedly installed with a gear component. The output end of the gear component is fixedly installed with a conveyor belt component. A slot is arranged above the conveyor belt component. A clamping disk is arranged on the conveyor belt component. The specification of the clamping disk matches the specification of the seat housing. A groove is arranged on the top surface of the clamping disk.
[0006] According to the above technical solution, a robotic arm component is arranged on one side of the frame. The robotic arm component includes a protective shell fixedly installed on the frame. A vertical track is fixedly installed inside the protective shell. A support frame is slidably installed on the vertical track. A second motor is fixedly installed on the top of the support frame. The output end of the second motor is fixedly installed with an arm rod. A robotic arm is arranged at the end of the arm rod. A hydraulic press is fixedly installed on one side of the protective shell. The output end of the hydraulic press faces upward and is fixedly installed with a top rod. The top of the top rod is fixed to the extended structure of the support frame.
[0007] According to the above technical solution, the robotic arm includes a support block fixedly installed at the end of the arm rod. A first track is provided on each of the two side walls of the support block. A first sliding support is slidably connected to each first track. A connecting rod is fixedly installed at the bottom of each first sliding support. The bottom of the two connecting rods is fixedly installed with a support plate. A suction cup is fixedly installed in the middle area of the support plate. A card slot is provided in the middle area at the bottom of the suction cup.
[0008] According to the above technical solution, a set of clamping rod assemblies is provided at both lower ends of the support block. A first metal seat is fixedly installed at the end of the clamping rod assembly. A second track is provided at the bottom of the first metal seat. A second metal seat is slidably connected to the second track.
[0009] According to the above technical solution, a first detection component, a second detection component, a third detection component, and a fourth detection component are sequentially arranged on the frame in the order of the production line. The first detection component includes a first metal frame fixedly installed on the frame. A first telescopic rod is provided on the first metal frame. A first metal plate is fixedly installed at the bottom of the first telescopic rod. Conduits are provided at the four corners of the first metal plate. A blower is installed on the first metal frame. The blower is connected to the conduits. The specification of the first metal plate matches the specification of the clamping disc.
[0010] According to the above technical solution, the second detection component includes a second metal frame fixedly installed on the frame. A second telescopic rod is provided on the second metal frame. A second metal plate is fixedly installed at the bottom of the second telescopic rod. An adhesive structure is fixedly installed at the bottom of the second metal plate. The specification of the adhesive structure matches the specification of the clamping disc.
[0011] According to the above technical solution, short tubes protruding from the second metal plate are evenly arranged around the adhesive structure. A pump is installed on the second metal frame. The pump is connected to the short tubes.
[0012] According to the above technical solution, the third detection component includes a third metal frame fixedly installed on the frame. A first camera component is provided on the third metal frame. A third telescopic rod is provided on the third metal frame. A third metal plate is fixedly installed at the bottom of the third telescopic rod. A detection cylinder is installed in the middle area at the bottom of the third metal plate. The bottom of the detection cylinder is hollow. A third track is installed on the inner side wall of the detection cylinder. A second sliding support is slidably connected to the third track. A fourth telescopic rod is fixedly installed on the second sliding support. A clamping plate is fixedly installed at the end of the fourth telescopic rod.
[0013] According to the above technical solution, the fourth detection component includes a fourth metal frame fixedly installed on the frame. A second camera component is provided on the fourth metal frame. A fifth telescopic rod is provided on the fourth metal frame. A fourth metal plate is fixedly installed at the bottom of the fifth telescopic rod. Two slot holes are symmetrically provided on the fourth metal plate. An empty slot is provided between the two slot holes. A sixth telescopic rod is installed on the inner wall of the slot hole.
[0014] According to the above technical solution, a rectangular connector includes a housing and a cover plate. Lower jacks are symmetrically arranged at both ends of the housing, side grooves are symmetrically arranged on both sides of the lower jacks, upper jacks are symmetrically arranged at both ends of the cover plate, the lower jacks and the upper jacks are vertically aligned from top to bottom, slot guide blocks are symmetrically arranged on both sides of the upper jacks, the slot guide blocks are matched with the side grooves, the lower jacks and the upper jacks are connected by inserting guide pins, a number of seat holes with staggered positions are arranged between the two lower jacks, a number of guide grooves are arranged between the two upper jacks, and guide rods are detachably installed on the seat holes.
[0015] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: In the present invention, by providing an assembly tooling, all assembly processes are completed on the assembly tooling, the use of automated assembly and precision detection mechanisms is improved, manual intervention is greatly reduced, the assembly speed is increased, and it is suitable for large-scale production;
[0016] By setting up an assembly system, with precise positioning and assembly processes, the accurate installation of each component of the rectangular connector is ensured, and the overall quality and stability of the rectangular connector are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. In the drawings:
[0018] Figure 1 is the overall front three-dimensional structure schematic diagram of the present invention;
[0019] Figure 2 is the schematic diagram of the moving component of the present invention;
[0020] Figure 3 is the Figure 2 magnified structure schematic diagram of area A in the present invention;
[0021] Figure 4 is the Figure 2 magnified structure schematic diagram of area B in the present invention;
[0022] Figure 5 is the schematic diagram of the robotic arm component of the present invention;
[0023] Figure 6 is the schematic diagram of the first detection component of the present invention;
[0024] Figure 7 is the schematic diagram of the second detection component of the present invention;
[0025] Figure 8 is the schematic diagram of the adhesive structure of the present invention;
[0026] Figure 9 is the schematic diagram of the third detection component of the present invention;
[0027] Figure 10 It is a schematic diagram of the fourth detection component of the present invention;
[0028] Figure 11 It is a schematic diagram of the clamping rod assembly of the present invention;
[0029] Figure 12 It is a schematic diagram of the internal structure of the detection cylinder of the present invention;
[0030] Figure 13 It is a schematic diagram of the sixth telescopic rod of the present invention;
[0031] Figure 14 It is a schematic diagram of the general assembly of the rectangular connector of the present invention;
[0032] Figure 15 It is an exploded structure schematic diagram of the rectangular connector of the present invention;
[0033] In the figure: 1, assembly tooling; 2, rectangular connector; 3, seat housing; 4, lower jack; 5, side groove; 6, cover plate; 7, upper jack; 8, groove guide block; 9, guide pin; 10, seat hole; 11, guide groove; 12, guide rod; 13, frame; 14, moving component; 15, first motor; 16, conveyor belt component; 17, slotted opening; 18, clamping disc; 19, robotic arm component; 20, groove; 21, protective shell; 22, vertical track; 23, support frame; 24, second motor; 25, arm rod; 26, robotic arm; 27, hydraulic press; 28, ejector rod; 29, support block; 30, first track; 31, first sliding support; 32, connecting rod; 33, support plate; 34, suction cup; 35, card slot; 36, clamping rod assembly; 37, first metal seat; 38, second track; 39, second metal seat; 40, first camera component; 41, first detection component; 42, first metal frame; 43, first telescopic rod; 44, first metal plate; 45, conduit; 46, blower; 47, second detection component; 48, second metal frame; 49, second telescopic rod; 50, second metal plate; 51, adhesive structure; 52, short tube; 53, pump; 54, third detection component; 55, third metal frame; 56, third telescopic rod; 57, third metal plate; 58, detection cylinder; 59, third track; 60, second sliding support; 61, fourth telescopic rod; 62, clamping plate; 63, fourth detection component; 64, fourth metal frame; 65, second camera component; 66, fifth telescopic rod; 67, fourth metal plate; 68, slot hole; 69, empty slot; 70, sixth telescopic rod. Detailed implementation manners
[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0035] Please refer to Figures 1-15 , the present invention provides a technical solution: a rectangular connector and its assembly tooling, including assembly tooling 1, and an assembly system is provided for the assembly tooling 1. By pre-inputting a program in the assembly system to control the assembly tooling to assemble the rectangular connector 2, a fully automated assembly process is realized;
[0036] The rectangular connector 2 includes a housing 3 and a cover plate 6. Lower jacks 4 are symmetrically arranged at both ends of the housing 3, side grooves 5 are symmetrically arranged on both sides of the lower jacks 4, upper jacks 7 are symmetrically arranged at both ends of the cover plate 6, the lower jacks 4 and the upper jacks 7 are vertically aligned from top to bottom, groove guide blocks 8 are symmetrically arranged on both sides of the upper jacks 7, the groove guide blocks 8 are matched with the side grooves 5, the lower jacks 4 and the upper jacks 7 are connected by inserting guide pins 9, a plurality of seat holes 10 with staggered positions are arranged between the two lower jacks 4, a plurality of guide grooves 11 are arranged between the two upper jacks 7, and guide rods 12 are detachably installed on the seat holes 10;
[0037] The entire assembly steps of the rectangular connector 2 are as follows: First step, fix the housing 3 at a preset position;
[0038] Second step, insert the guide pin 9 into the lower jack 4 and confirm the firmness of the guide pin 9;
[0039] Third step, insert the guide rods 12 into the seat holes 10 in sequence and confirm the firmness of the guide rods 12;
[0040] Fourth step, align and snap the cover plate 6 and the housing 3 together so that the guide rods 12 pass through the guide grooves 11 to complete all the assembly steps of the rectangular connector 2;
[0041] The above four steps are all carried out on the assembly tooling 1. The use of automated assembly and precision detection mechanisms greatly reduces manual intervention and improves the assembly speed, which is suitable for large-scale production;
[0042] An elastic structure is arranged in the rod body area of the guide rod 12, which can not only enable the guide rod 12 to pass through the guide groove 11 but also ensure that the guide rod 12 restricts its own position and increases the firmness of the guide rod 12 after passing through the guide groove 11;
[0043] The assembly tooling 1 includes a frame 13. A moving component 14 is arranged in the middle area at the top of the frame 13. The moving component 14 includes a first motor 15 fixedly installed on the frame 13. The output end of the first motor 15 is fixedly installed with a gear component. The output end of the gear component is fixedly installed with a conveyor belt component 16. A slot 17 is arranged above the conveyor belt component 16, so that the clamping plate 18 arranged on the conveyor belt component 16 has a space for assembly;
[0044] Both the gear component and the conveyor belt component 16 are structures of the prior art and will not be elaborated in this embodiment;
[0045] The specifications of the clamping plate 18 match those of the seat housing 3. The seat housing 3 is placed in the clamping plate 18 by the robotic arm component 19 arranged on one side of the frame 13. A groove 20 for fixing the seat housing 3 is arranged on the top surface of the clamping plate 18. The position of the seat housing 3 is adjusted through the groove 20, thereby ensuring the smooth progress of the process of assembling the rectangular connector 2;
[0046] The robotic arm component 19 includes a protective shell 21 fixedly installed on the frame 13. A vertical track 22 is fixedly installed inside the protective shell 21. A support frame 23 is slidably installed on the vertical track 22. A second motor 24 is fixedly installed at the top of the support frame 23. The output end of the second motor 24 is fixedly installed with an arm rod 25. A robotic arm 26 is arranged at the end of the arm rod 25. A hydraulic press 27 is fixedly installed on one side of the protective shell 21. The output end of the hydraulic press 27 faces upward and is fixedly installed with a push rod 28. The top of the push rod 28 is fixed to the extended structure of the support frame 23. The function of the robotic arm 26 is to grab the assembly parts of the rectangular connector 2 and assemble the assembly parts into the rectangular connector 2;
[0047] The assembly system drives the hydraulic press 27 to operate. The operation of the hydraulic press 27 drives the push rod 28 to move up and down. The up and down movement of the push rod 28 drives the support frame 23 to move up and down along the vertical track 22, thereby driving the second motor 24 to move up and down, then driving the arm rod 25 to move up and down, and then driving the robotic arm 26 to move up and down, realizing the function of the up and down movement of the robotic arm 26. Cooperating with the second motor 24 to drive the robotic arm 26 to rotate 360 degrees on the horizontal plane, realizing the multi-directional movement of the robotic arm 26, ensuring that the robotic arm 26 can complete the grasping of the assembly parts;
[0048] The robot arm 26 includes a support block 29 fixedly mounted on the end of the arm 25, a first track 30 is provided on each side wall of the support block 29, each first track 30 is slidably connected to a first slide 31, a connecting rod 32 is fixedly mounted on the bottom of each first slide 31, a support plate 33 is fixedly mounted on the bottom of the two connecting rods 32, a suction cup 34 is fixedly mounted in the middle area of the support plate 33, and a slot 35 is provided in the middle area of the bottom of the suction cup 34. The specifications of the slot 35 match the top structure of the guide rod 12, so that the guide rod 12 can pass through the slot 33. The support block 29 is clamped and fixed on the suction cup 34. A set of clamping rod assemblies 36 are provided at both ends of the lower side of the support block 29. The clamping rod assemblies 36 are conventional structures, consisting of multiple metal rods and an electrically controlled bearing rod, and can be controlled and driven by the assembly system. A first metal seat 37 is fixedly installed at the end of the clamping rod assembly 36. A second track 38 is provided at the bottom of the first metal seat 37. A second metal seat 39 is slidably connected to the second track 38. The initial position of the second metal seat 39 is in an area that does not protrude from the first metal seat 37, so that the first metal seat 37 can pre-contact the guide rod 12.
[0049] Grasping process of the seat shell 3: When grasping the seat shell 3, the assembly system drives the clamping rod assembly 36 to move upward, so that the clamping rod assembly 36 is at the highest position, so that the suction cup 34 can contact the seat shell 3. The bottom of the suction cup 34 is fixedly installed with an electromagnet structure, and the electromagnet structure does not extend into the card slot 35. The assembly system drives the suction cup 34 to electromagnetically absorb the seat shell 3 and transport the seat shell 3 to the clamping plate 18;
[0050] The grabbing process of the cover plate 6 is the same as that of the seat shell 3 and is controlled by the assembly system;
[0051] Guide rod 12 grabbing process: When grabbing the guide rod 12, the assembly system drives the clamping rod assembly 36 to move upward, so that the clamping rod assembly 36 is at the highest position, so that the suction cup 34 can contact the guide rod 12. The assembly system drives the suction cup 34 to move to the top of the guide rod 12, and then drives the first sliding support 31 to descend along the first track 30, and then drives the connecting rod 32 to descend, and then drives the support plate 33 to descend. The descent of the support plate 33 drives the suction cup 34 to descend, and the descent of the suction cup 34 moves the slot 35 downward so that the guide rod 12 is clamped into the slot 35, and then the guide rod 12 is clamped and fixed for the first time;
[0052] The assembly system drives the clamping rod assembly 36 to move downward, driving the first metal seat 37 and the second metal seat 39 to move downward until the first metal seat 37 first contacts the guide rod 12, clamping and fixing the guide rod 12 for the second time. The part of the first metal seat 37 contacting the guide rod 12 is above the top of the elastic structure. At this time, the assembly system drives the second metal seat 39 to move along the second track 38 towards the guide rod 12, applying pressure to the elastic structure. If the elastic structure deforms and the deformation process is normal, the assembly system determines that this guide rod 12 is qualified and resets the second metal seat 39 for use in detecting the next guide rod 12. To detect whether the elastic structure of the guide rod 12 is qualified, it depends on the operating power of the second metal seat 39 along the second track 38 obtained by the assembly system. If the operating power of the second metal seat 39 along the second track 38 is not within the preset value range, it indicates that the elastic structure is unqualified;
[0053] Before the seat housing 3, the guide pin 9, the guide rod 12, and the cover plate 6 are grabbed and assembled outside the frame 13, they are all loaded in a matching storage box and are all placed in the assembly direction. The elastic structure part of the guide rod 12 is on the lower side, which is convenient for the robotic arm assembly 19 to grab;
[0054] By detecting the guide rod 12 during the process of grabbing the guide rod 12, it is avoided that the guide rod 12 with an unqualified elastic structure is inserted into the seat hole 10, resulting in an unqualified assembly of the rectangular connector 2. The purpose of detecting the elastic structure is that the material of the elastic structure is easily damaged and has a low hardness, and it is necessary to ensure that the elastic structure of each guide rod 12 installed in the seat hole 10 is qualified;
[0055] The grabbing process of the guide pin 9 is the same as that of the guide rod 12, and both are controlled by the assembly system. Through precise positioning and assembly processes, the accurate installation of each component of the rectangular connector 2 is ensured, improving the overall quality and stability of the rectangular connector 2.
[0056] The first detection component 41, the second detection component 47, the third detection component 54, and the fourth detection component 63 are sequentially arranged on the frame 13 in a pipeline order. The first detection component 41 includes a first metal frame 42 fixedly installed on the frame 13. A first telescopic rod 43 is arranged on the first metal frame 42. A first metal plate 44 is fixedly installed at the bottom of the first telescopic rod 43. Conduits 45 are arranged at the four corners of the first metal plate 44. A blower 46 is installed on the first metal frame 42. The blower 46 is connected to the conduits 45, and a telescopic hose is used for connection. The specification of the first metal plate 44 matches the specification of the clamping disk 18. The assembly system drives the blower 46 to operate, and the air blown by the blower 46 is output through the conduits 45. The four corners of the groove 20 on the clamping disk 18 are cleaned through the conduits 45. First, it is cleaned once by high-pressure wind power, which is convenient for the subsequent dust adsorption process. Before installing the seat housing 3 into the groove 20, the clamping disk 18 needs to be cleaned to ensure that the seat housing 3 is stably installed into the groove 20. The assembly system drives the first telescopic rod 43 to operate to drive the conduits 45 to move up and down, so that when the conduits 45 need to clean the groove 20, they can be in close contact with the groove. When it is not necessary to use the conduits 45 to clean the groove 20, the height of the conduits 45 is raised to facilitate the movement of the clamping disk 18;
[0057] The second detection component 47 includes a second metal frame 48 fixedly installed on the frame 13. A second telescopic rod 49 is arranged on the second metal frame 48. A second metal plate 50 is fixedly installed at the bottom of the second telescopic rod 49. An adhesive structure 51 is fixedly installed at the bottom of the second metal plate 50. The adhesive structure 51 is composed of a metal block installed at the bottom of the second metal plate 50 and an adhesive layer attached to the side wall and bottom of the metal block. The specification of the adhesive structure 51 matches the specification of the clamping disk 18. And short tubes 52 protruding from the second metal plate 50 are evenly arranged around the adhesive structure 51. The rotation angle of the short tubes 52 can be controlled by the assembly system. A pump 53 is installed on the second metal frame 48. The pump 53 is connected to the short tubes 52. The assembly system drives the pump 53 to operate to perform dust adsorption on the clamping disk 18 that has been cleaned by the blower 46. At this time, the short tubes 52 face the clamping disk 18. Then, the second telescopic rod 49 is driven to descend to drive the adhesive structure 51 to extend into the groove 20 to adhere to impurities in the groove 20 and clean the groove 20 again. When the short tubes 52 do not need to adsorb the groove 20, the assembly system drives the short tubes 52 to face the adhesive structure 51 to adsorb the adhesive structure 51 and clean the surface of the adhesive structure 51, thereby extending the service life of the adhesive structure 51. The purpose of using the adhesive structure 51 is to improve the cleaning of the groove 20 as much as possible. The assembly system drives the second telescopic rod 49 to operate to drive the adhesive structure 51 to move up and down, so that the adhesive structure 51 does not affect the movement of the rectangular connector 2;
[0058] The part where the short tubes 52 protrude from the second metal plate 50 does not affect the treatment of the groove 20 by the adhesive structure 51;
[0059] The third detection assembly 54 includes a third metal frame 55 fixedly mounted on the frame 13, the first camera assembly 40 is arranged on the third metal frame 55, a third telescopic rod 56 is arranged on the third metal frame 55, a third metal plate 57 is fixedly mounted on the bottom of the third telescopic rod 56, a detection cylinder 58 is mounted in the middle area of the bottom of the third metal plate 57, the bottom of the detection cylinder 58 is hollow, and a third track 59 is mounted on the inner side wall of the detection cylinder 58, the third track 59 is slidably connected to the second sliding support 60, the fourth telescopic rod 61 is fixedly mounted on the second sliding support 60, and a clamping plate 62 is fixedly mounted on the end of the fourth telescopic rod 61. The assembly system drives the third telescopic rod 56 to descend, driving the third metal plate 57 to descend, and then driving the detection cylinder 58 to descend until the detection cylinder 58 is installed. The guide rod 12 on the seat shell 3 is framed therein, and then the assembly system drives the fourth telescopic rod 61 to extend and drive the clamping plate 62 to move until the clamping plate 62 clamps the elastic structure of the guide rod 12, and then the assembly system drives the second sliding support 60 to move up along the third track 59 to drive the fourth telescopic rod 61 to move up, and finally drives the guide rod 12 clamped and fixed by the clamping plate 62 to move up. During this upward movement, the assembly system drives the second sliding support 60 to move up at a preset power value. If the first camera assembly 40 detects that the guide rod 12 does not move up under the preset power value, it indicates that the guide rod 12 and the seat hole 10 are firmly connected. The assembly system drives the third telescopic rod 56 to drive the detection cylinder 58 to move up and down, so that the detection cylinder 58 does not affect the movement of the rectangular connector 2;
[0060] When the clamping plate 62 clamps the elastic structure, the pressure sensor provided on the clamping plate 62 obtains the pressure value F, and the assembly system obtains the value F in real time. The assembly system has a preset rated pressure value L. If the value F is greater than L, it means that the elastic structure is in a compressed state. The elastic structure in a compressed state cannot perform a spring-pressing action, so the pressure value between the clamping plate 62 and the elastic structure is large. The introduction of the pressure value ensures that the rectangular connector 2 that is still qualified after the simulated external pressure environment test during the assembly process is produced, thereby improving the detection accuracy.
[0061] The fourth detection component 63 includes a fourth metal frame 64 fixedly installed on the frame 13. A second camera component 65 is arranged on the fourth metal frame 64. A fifth telescopic rod 66 is arranged on the fourth metal frame 64. The bottom of the fifth telescopic rod 66 is fixedly installed with a fourth metal plate 67. Two slot holes 68 are symmetrically arranged on the fourth metal plate 67. An empty slot 69 is arranged between the two slot holes 68. The empty slot 69 is used for the guide rod 12 to pass through. A sixth telescopic rod 70 is installed on the inner wall of the slot hole 68. The assembly system drives the fifth telescopic rod 66 to descend, driving the fourth metal plate 67 to descend until the fourth metal plate 67 contacts the top surface of the cover plate 6. At this time, the guide pin 9 also passes through the slot hole 68. The assembly system drives the sixth telescopic rod 70 to extend until the sixth telescopic rod 70 presses on the guide pin 9. The second camera component 65 monitors the guide pin 9 in real time. If the guide pin 9 shakes, it means that the guide pin 9 is firmly installed. If the second camera component 65 detects that the guide pin 9 does not shake, the assembly system drives the fifth telescopic rod 66 to rise, driving the sixth telescopic rod 70 to rise, so that the sixth telescopic rod 70 rises to the upper area of the guide pin 9. Repeat the above detection process. Through the detection results of the guide pin 9 at different height areas twice, the firmness of the guide pin 9 is judged.
[0062] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0063] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An assembly tooling, comprising a frame (13), characterized in that, A moving component (14) is arranged in the middle area at the top of the frame (13). The moving component (14) includes a first motor (15) fixedly installed on the frame (13). The output end of the first motor (15) is fixedly installed with a gear assembly. The output end of the gear assembly is fixedly installed with a conveyor belt assembly (16). A slot (17) is arranged above the conveyor belt assembly (16). A clamping disc (18) is arranged on the conveyor belt assembly (16). The specification of the clamping disc (18) matches that of the seat housing (3). A groove (20) is arranged on the top surface of the clamping disc (18).
2. The assembly tooling according to claim 1, wherein A robotic arm assembly (19) is arranged on one side of the frame (13). The robotic arm assembly (19) includes a protective shell (21) fixedly installed on the frame (13). A vertical track (22) is fixedly installed inside the protective shell (21). A support frame (23) is slidably installed on the vertical track (22). A second motor (24) is fixedly installed at the top of the support frame (23). The output end of the second motor (24) is fixedly installed with an arm rod (25). A robotic arm (26) is arranged at the end of the arm rod (25). A hydraulic press (27) is fixedly installed on one side of the protective shell (21). The output end of the hydraulic press (27) faces upward and is fixedly installed with a push rod (28). The top of the push rod (28) is fixed to the extended structure of the support frame (23).
3. The assembly tooling according to claim 2, characterized in that, The robotic arm (26) includes a support block (29) fixedly installed at the end of the arm rod (25). A first track (30) is arranged on each of the two side walls of the support block (29). A first sliding support (31) is slidably connected to each first track (30). A connecting rod (32) is fixedly installed at the bottom of each first sliding support (31). The bottoms of the two connecting rods (32) are fixedly installed with a support plate (33). A suction cup (34) is fixedly installed in the middle area of the support plate (33). A card slot (35) is arranged in the middle area at the bottom of the suction cup (34).
4. An assembly tooling according to claim 3, characterized in that, A set of clamping rod assemblies (36) is arranged at both lower ends of the support block (29). The end of the clamping rod assembly (36) is fixedly installed with a first metal seat (37). A second track (38) is arranged at the bottom of the first metal seat (37). A second metal seat (39) is slidably connected to the second track (38).
5. An assembly tooling according to claim 4, characterized in that, The first detection component (41), the second detection component (47), the third detection component (54), and the fourth detection component (63) are sequentially arranged on the frame (13) in a pipeline order. The first detection component (41) includes a first metal frame (42) fixedly installed on the frame (13). A first telescopic rod (43) is arranged on the first metal frame (42). A first metal plate (44) is fixedly installed at the bottom of the first telescopic rod (43). Conduits (45) are arranged at the four corners of the first metal plate (44). A blower (46) is installed on the first metal frame (42). The blower (46) is connected to the conduits (45). The specification of the first metal plate (44) matches the specification of the clamping disc (18).
6. The assembly tooling according to claim 5, wherein, The second detection component (47) includes a second metal frame (48) fixedly installed on the frame (13). A second telescopic rod (49) is arranged on the second metal frame (48). A second metal plate (50) is fixedly installed at the bottom of the second telescopic rod (49). An adhesive structure (51) is fixedly installed at the bottom of the second metal plate (50). The specification of the adhesive structure (51) matches the specification of the clamping disc (18).
7. The assembly tooling according to claim 6, characterized in that Short tubes (52) protruding from the second metal plate (50) are uniformly arranged around the adhesive structure (51). A pump (53) is installed on the second metal frame (48). The pump (53) is connected to the short tubes (52).
8. An assembly tooling according to claim 7, characterized in that, The third detection component (54) includes a third metal frame (55) fixedly installed on the frame (13). A first camera component (40) is arranged on the third metal frame (55). A third telescopic rod (56) is arranged on the third metal frame (55). A third metal plate (57) is fixedly installed at the bottom of the third telescopic rod (56). A detection cylinder (58) is installed in the middle area at the bottom of the third metal plate (57). The bottom of the detection cylinder (58) is hollow. A third track (59) is installed on the inner side wall of the detection cylinder (58). A second sliding support (60) is slidably connected to the third track (59). A fourth telescopic rod (61) is fixedly installed on the second sliding support (60). A clamping plate (62) is fixedly installed at the end of the fourth telescopic rod (61).
9. The assembly tooling according to claim 8, wherein The fourth detection component (63) includes a fourth metal frame (64) fixedly installed on the frame (13). A second camera component (65) is arranged on the fourth metal frame (64). A fifth telescopic rod (66) is arranged on the fourth metal frame (64). A fourth metal plate (67) is fixedly installed at the bottom of the fifth telescopic rod (66). Two slot holes (68) are symmetrically arranged on the fourth metal plate (67). An empty slot (69) is arranged between the two slot holes (68). A sixth telescopic rod (70) is installed on the inner wall of the slot hole (68).
10. A rectangular connector is applied to the assembly tooling described in claim 9, characterized in that, It includes a base housing (3) and a cover plate (6). Lower jacks (4) are symmetrically arranged at both ends of the base housing (3). Side grooves (5) are symmetrically arranged on both sides of the lower jacks (4). Upper jacks (7) are symmetrically arranged at both ends of the cover plate (6). The lower jacks (4) and the upper jacks (7) are vertically aligned from top to bottom. Groove guide blocks (8) are symmetrically arranged on both sides of the upper jacks (7). The groove guide blocks (8) are matched with the side grooves (5). The lower jacks (4) and the upper jacks (7) are connected by inserting guide pins (9). A number of seat holes (10) with staggered positions are arranged between the two lower jacks (4). A number of guide grooves (11) are arranged between the two upper jacks (7). Guide rods (12) are detachably installed on the seat holes (10).
Citation Information
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