Automatic feeding and discharging manipulator of numerically controlled lathe

By designing a CNC lathe automatic loading and unloading robot with components including movable seats, rotating seats, pneumatic jaws, etc., the existing robot has solved the problems of complex structure, cumbersome operation and poor flexibility, and realized automatic loading and unloading and end-face clamping replacement of CNC lathe machining parts, improving processing efficiency and safety.

CN223011906UActive Publication Date: 2025-06-24SHENZHEN FUJIA IND TECH CO LTD
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Patent Information

Application Number
CN202421968907.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-24
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing CNC lathe automatic loading and unloading robot has complex structure, cumbersome operation and poor flexibility, making it difficult to assist CNC machine tools in machining both ends of the workpiece.

Method used

A CNC lathe automatic loading and unloading robot is designed including movable seat, rotating seat, positioning sleeve, rotating shaft, support seat, fixed seat, pneumatic jaw and other components. The combination of the rotating seat and the positioning sleeve achieves a stable and flexible rotation connection, and the pneumatic jaw achieves accurate flip movement and automatic loading and unloading of workpieces.

Benefits of technology

Automatic loading and unloading of CNC lathe processing parts and end-face clamping replacement, improve the flexibility and processing efficiency of the robot, and reduce labor intensity and safety hazards.

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Abstract

The utility model provides an automatic feeding and discharging manipulator of a numerically controlled lathe, and belongs to the technical field of machining equipment. Comprising a movable seat movably connected to one side of the numerical control lathe, and a rotating seat is arranged at the bottom of one side of the movable seat; a supporting seat is arranged at the top of the rotating shaft, the rotating shaft is rotationally connected with the positioning sleeve in a matched mode, and the supporting seat is rotationally connected with the rotating seat through a bearing; the fixing base is fixed to the bottom of the rotating shaft, a cavity is formed in the bottom of the fixing base, and a threaded rod is rotationally connected into the cavity; the sliding block is in matched threaded connection with the threaded rod, and the bottom of the sliding block is connected with a pneumatic clamping jaw through an extension rod. The rotating seat is matched with the positioning sleeve and the rotating shaft to achieve stable and flexible rotating connection, the pneumatic clamping jaw can be conveniently driven to achieve accurate overturning movement, automatic feeding and discharging of a numerical control lathe machined part are achieved in cooperation with the pneumatic clamping jaw connected with the fixing seat in a sliding mode, and therefore clamping and replacing of the end face of the machined part are completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of machining equipment, and particularly relates to an automatic loading and unloading manipulator for a numerical control lathe. Background Art

[0002] With the rapid development of industrial automation technology, numerical control machine tools are increasingly widely used in the production and processing field, putting forward higher requirements for improving production efficiency, reducing labor intensity, ensuring machining accuracy, etc. However, in the loading and unloading process of numerical control lathes, traditionally, manual operation is still relied on, which not only increases the labor intensity of workers, but also easily leads to low processing efficiency and potential safety hazards due to human factors.

[0003] In the prior art, although some numerical control machine tools are equipped with automatic loading and unloading systems, most of them include slide rails, connecting rods, power devices, power supply devices and multiple mechanical hand grippers, but most of them have problems such as complex structure, cumbersome operation, poor flexibility, etc., and can only perform the loading and unloading of workpieces, and it is difficult to reverse and clamp the machined workpiece at one end on the lathe chuck, so it is difficult to assist the numerical control machine tool to process both ends of the workpiece.

[0004] Therefore, this application provides an automatic loading and unloading manipulator for a numerical control lathe to meet the requirements. Summary of the Utility Model

[0005] The technical problem to be solved by the utility model is to provide an automatic loading and unloading manipulator for a numerical control lathe to solve the problems of the existing automatic loading and unloading manipulator such as complex structure, cumbersome operation, poor flexibility, etc., and it can only perform the loading and unloading of workpieces, and it is difficult to reverse and clamp the machined workpiece at one end on the lathe chuck, so it is difficult to assist the numerical control machine tool to process both ends of the workpiece.

[0006] To solve the above technical problems, the utility model provides the following technical solutions:

[0007] An automatic loading and unloading manipulator for a numerical control lathe, comprising: a movable seat, movably connected to one side of the numerical control lathe, a rotating seat is provided at the bottom of one side of the movable seat, and a positioning sleeve is provided at the bottom of the rotating seat; a rotating shaft, a support seat is provided at the top, the rotating shaft is rotatably connected with the positioning sleeve in a matching manner, and the support seat is rotatably connected with the rotating seat through a bearing; a fixed seat, fixed at the bottom of the rotating shaft, a cavity is opened at the bottom of the fixed seat, and a threaded rod is rotatably connected inside the cavity; a slider, threadedly connected with the threaded rod in a matching manner, and a pneumatic gripper is connected to the bottom of the slider through an extension rod.

[0008] Preferably, it further includes a rotation driving component, located above the rotating seat, and the rotation driving component is fixed on the side wall of the movable seat.

[0009] Preferably, an installation groove is formed at the top of the rotating seat. The installation groove is internally communicated with the positioning sleeve, and a boss is provided at the bottom of the installation groove, protruding from the inner side wall of the installation groove.

[0010] Preferably, the bearing is a flat thrust ball bearing, and both sides thereof are respectively abutted against the bottom of the support seat and the top of the boss.

[0011] Preferably, an installation seat is provided at the center of the top of the support seat for cooperating with the output end of the rotation driving assembly to be connected.

[0012] Preferably, it further includes a driving motor fixed on the outer side of one end wall of the fixed seat. The output end of the driving motor passes through the end wall of the fixed seat and is connected to the threaded rod for driving the threaded rod to rotate.

[0013] Preferably, it further includes guide rods. There are two guide rods, which are respectively arranged on both sides of the threaded rod. The two guide rods are arranged parallel to the threaded rod and are fixedly connected to both end walls of the fixed seat.

[0014] Compared with the prior art, the present utility model has at least the following beneficial effects:

[0015] In the above solution, through the cooperation of the rotating seat, the positioning sleeve and the rotating shaft, a stable and flexible rotating connection is realized, which is convenient for driving the pneumatic gripper to achieve precise flipping motion, and cooperates with the pneumatic gripper slidably connected to the fixed seat to realize automatic loading and unloading of the machining parts of the CNC lathe, so as to complete the end face clamping replacement of the machining parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings incorporated herein and constituting a part of the specification illustrate embodiments of the present disclosure and, together with the specification, are further used to explain the principles of the present disclosure and enable those skilled in the relevant art to implement and use the present disclosure.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the movable seat of the present utility model;

[0019] Figure 3 It is a schematic diagram of the internal structure of the fixed seat of the present utility model.

[0020] In the figure: 1. Movable seat; 2. Rotating seat; 3. Positioning sleeve; 4. Fixed seat; 5. Rotation driving assembly; 6. Driving motor; 7. Pneumatic gripper; 8. Installation groove; 9. Boss; 10. Bearing; 11. Rotating shaft; 12. Support seat; 13. Installation seat; 14. Threaded rod; 15. Slide block; 16. Extension rod; 17. Guide rod.

[0021] As shown in the figure, in order to clearly show the structure of the embodiments of the present utility model, specific structures and components are marked in the figure. However, this is only for illustrative purposes and is not intended to limit the present utility model to this specific structure, components, and environment. According to specific needs, those of ordinary skill in the art can adjust or modify these components and the environment, and such adjustments or modifications are still included within the scope of the appended claims. Detailed Description of the Embodiment

[0022] The following will describe in detail a numerically controlled lathe automatic loading and unloading manipulator provided by the present utility model in conjunction with the accompanying drawings and specific embodiments. At the same time, it should be noted here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. For some well-known technologies, those skilled in the art can also adopt other alternative methods for implementation; moreover, the accompanying drawings are only for more specifically describing the embodiments and are not intended to specifically limit the present utility model.

[0023] As Figure 1 - Figure 3 shown, an embodiment of the present utility model provides a numerically controlled lathe automatic loading and unloading manipulator, including: a movable seat 1, movably connected to one side of the numerically controlled lathe, which can be adjusted in position according to processing requirements to ensure that the manipulator can cover multiple processing areas of the lathe, and can perform lifting activities through a lifting device. The lifting device adopts a gear and rack mechanism or controls the lifting of the movable seat 1 through a telescopic cylinder. A rotating seat 2 is provided at the bottom of one side of the movable seat 1, and a positioning sleeve 3 is provided at the bottom of the rotating seat 2; a rotating shaft 11, with a support seat 12 provided at the top, the rotating shaft 11 is rotatably connected to the positioning sleeve 3 in a matching manner, and the support seat 12 is rotatably connected to the rotating seat 2 through a bearing 10 in a matching manner; a fixed seat 4, fixed to the bottom of the rotating shaft 11, a cavity is opened at the bottom of the fixed seat 4, and a threaded rod 14 is rotatably connected inside the cavity; a slider 15, threadedly connected to the threaded rod 14 in a matching manner, the bottom of the slider 15 is connected to a pneumatic gripper 7 through an extension rod 16, the slider 15 is entirely located inside the cavity at the bottom of the fixed seat 4, and is slidably connected to the cavity of the fixed seat 4 in a matching manner.

[0024] Through the cooperation of the rotating seat 2, the positioning sleeve 3 and the rotating shaft 11, a stable and flexible rotational connection is achieved, facilitating driving the pneumatic gripper 7 to perform precise flipping movements, and cooperating with the pneumatic gripper 7 slidably connected to the fixed seat 4 to achieve automatic loading and unloading of the workpieces on the numerically controlled lathe, thereby completing the end-face clamping and replacement of the workpieces.

[0025] As Figure 1As shown in the figure, it further includes a rotation drive assembly 5, which is located above the rotating seat 2 and fixed on the side wall of the movable seat 1. At the center position of the top of the support seat 12, there is a mounting seat 13 for cooperating with the output end of the rotation drive assembly 5 to be connected. Among them, the rotation drive assembly 5 can adopt components such as direct drive by a servo motor, a servo motor cooperating with a reduction box, or a rotary cylinder, aiming to drive the fixed seat 4 to make a cyclic reciprocating 180° flipping motion.

[0026] As Figure 2 shown in the figure, an installation groove 8 is opened at the top of the rotating seat 2. The installation groove 8 is internally connected to the positioning sleeve 3, and a boss 9 is provided at the bottom of the installation groove 8. The boss 9 protrudes from the inner side wall of the installation groove 8. The bearing 10 is a flat thrust ball bearing 10, and both sides are respectively abutted against the bottom of the support seat 12 and the top of the boss 9.

[0027] Using the flat thrust ball bearing 10 as the connecting piece between the support seat 12 and the rotating seat 2 effectively reduces the friction and wear during the rotation process, improves the durability and service life of the manipulator. The design of the boss 9 further enhances the contact area between the installation groove 8 and the bearing 10, improves the stability of the connection, and prevents loosening problems caused by vibration or impact.

[0028] As Figure 3 shown in the figure, it further includes a driving motor 6, which is fixed on the outer side of one end wall of the fixed seat 4. The output end of the driving motor 6 passes through the end wall of the fixed seat 4 and is connected to the threaded rod 14 for driving the threaded rod 14 to rotate. It further includes two guide rods 17, which are arranged on both sides of the threaded rod 14. The two guide rods 17 are arranged parallel to the threaded rod 14 and fixedly connected to both end walls of the fixed seat 4.

[0029] The driving motor 6 is fixed on the fixed seat 4. By driving the rotation of the threaded rod 14, using the principle of screw drive, it pushes the slider 15 to make a linear reciprocating movement in the cavity of the fixed seat 4. This design realizes the precise control of the pneumatic gripper 7 in the vertical direction, and can accurately grasp and place workpieces at different heights. At the same time, the setting of the guide rods 17 ensures the stability of the slider 15 during the movement process, preventing grasping failure or workpiece damage caused by deviation.

[0030] In the technical solution provided by the present utility model, during actual operation, according to the size, position and processing requirements of the workpiece to be processed, the initial position of the movable seat 1 on one side of the numerical control lathe is adjusted to ensure that the manipulator can cover the required processing area; the lifting device (such as a rack and pinion mechanism or a telescopic cylinder) is controlled by the numerical control system to lower the movable seat 1 and the entire manipulator to an appropriate height so that the pneumatic gripper 7 can approach the workpiece, and the pneumatic gripper 7 is activated to open it by supplying air from the air source; subsequently, the rotation drive assembly 5 (such as a servo motor, a servo motor combined with a reduction box or a rotary cylinder) is activated to drive the fixed seat 4 and the pneumatic gripper 7 to perform an accurate flipping motion around the rotating shaft 11 until the pneumatic gripper 7 is aligned with the workpiece, and the drive motor 6 is activated to make the pneumatic gripper 7 approach the lathe chuck and clamp the workpiece. After the pneumatic gripper 7 clamps the workpiece, the drive motor 6 drives the pneumatic gripper 7 to reset, and then the rotation drive assembly 5 drives the fixed seat 4 and the pneumatic gripper 7 as a whole to perform a flipping motion. Subsequently, the drive motor 6 is started again to make the pneumatic gripper 7 drive the workpiece to approach the lathe chuck. After the chuck clamps the workpiece, the manipulator resets. It should be specifically noted that during the process of the manipulator performing loading and unloading work alone, it only needs to cooperate with the movable seat 1 and the drive motor 6 to complete, and there is no need to cooperate with the rotation drive device.

[0031] The present utility model covers any substitutions, modifications, equivalent methods and solutions made on the essence and scope of the present utility model. In order to enable the public to have a thorough understanding of the present utility model, specific details are described in detail in the above preferred embodiments of the present utility model. However, those skilled in the art can fully understand the present utility model without these detailed descriptions. In addition, in order to avoid unnecessary confusion to the essence of the present utility model, well-known methods, processes, procedures, components and circuits are not described in detail.

[0032] The above are only the preferred embodiments of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model.

Claims

1. A CNC lathe automatic loading and unloading manipulator, characterized in that: include: A movable seat (1) is movably connected to one side of a numerically controlled lathe, a rotating seat (2) is provided at the bottom of one side of the movable seat (1), and a positioning sleeve (3) is provided at the bottom of the rotating seat (2); A rotating shaft (11) is provided with a support seat (12) at the top, the rotating shaft (11) is rotatably connected with the positioning sleeve (3), and the support seat (12) is rotatably connected with the rotating seat (2) via a bearing (10); A fixed seat (4) is fixed to the bottom of the rotating shaft (11); a cavity is formed at the bottom of the fixed seat (4), and a threaded rod (14) is rotatably connected to the cavity; The slider (15) is threadedly connected with the threaded rod (14), and the bottom of the slider (15) is connected to a pneumatic clamp (7) via an extension rod (16).

2. The automatic loading and unloading manipulator for CNC lathe according to claim 1 is characterized in that: It also comprises a rotation drive assembly (5) which is located above the rotation seat (2), and the rotation drive assembly (5) is fixed on the side wall of the movable seat (1).

3. The automatic loading and unloading manipulator for CNC lathe according to claim 1 is characterized in that: The top of the rotating seat (2) is provided with a mounting groove (8), the mounting groove (8) is communicated with the interior of the positioning sleeve (3), and a boss (9) is provided at the bottom of the mounting groove (8), the boss (9) protruding from the inner side wall of the mounting groove (8).

4. The automatic loading and unloading manipulator for CNC lathe according to claim 3 is characterized in that: The bearing (10) is a plane thrust ball bearing (10), and two sides thereof are respectively in contact with the bottom of the support seat (12) and the top of the boss (9).

5. The automatic loading and unloading manipulator for CNC lathe according to claim 2 is characterized in that: A mounting seat (13) is provided at the center of the top of the support seat (12) for connecting with the output end of the rotation drive assembly (5).

6. The automatic loading and unloading manipulator for CNC lathe according to claim 1 is characterized in that: It also includes a driving motor (6) fixed on the outside of an end wall of the fixing seat (4), and the output end of the driving motor (6) passes through the end wall of the fixing seat (4) and is connected to the threaded rod (14) for driving the threaded rod (14) to rotate.

7. The automatic loading and unloading manipulator for CNC lathe according to claim 1 is characterized in that: It also includes two guide rods (17) which are arranged at two sides of the threaded rod (14). The two guide rods (17) are arranged parallel to the threaded rod (14) and are fixedly connected to the two end walls of the fixing seat (4).