Automatic bead stringing machine of diamond bead stringing wire saw

Abstract

The utility model relates to the field of cutting equipment manufacturing, and discloses an automatic bead stringing machine of a diamond bead stringing wire saw, which comprises a base, the top of the base is fixedly connected with a top cover, the rear side of the top end of a clamping rod is fixedly connected with two convex blocks, and the left side and the right side of the top end of the clamping rod are respectively and fixedly connected with a spring. A conical push rod is slidably connected to the inner wall of the top end of the shell, a hydraulic rod is fixedly connected to the top end of the conical push rod, a steel wire rope is slidably connected to the inner wall of the bottom end of the clamping rod, and a clamping and fixing assembly is fixedly connected to the top of the base. According to the automatic bead pushing device, quick bead pushing is achieved, the quick bead pushing technology can be suitable for various materials and shapes, the application range of the automatic bead pushing device is expanded, the quick bead pushing technology becomes an indispensable part in the modern manufacturing industry, production efficiency of enterprises is improved, cost is reduced, product quality is improved, and the automatic bead pushing device is suitable for popularization and application. And advantages are obtained in intense market competition.

Description

Technical Field

[0001] The utility model relates to the field of cutting equipment manufacturing, in particular to an automatic bead threading machine for a diamond bead wire saw. Background Art

[0002] The automatic beading machine for diamond bead wire saw is a device used to automate the beading process, which can improve production efficiency and reduce labor costs. This machine usually includes a bead supply unit, a bead pusher unit, a rope end fixing unit and other parts. The bead supply unit is responsible for conveying the diamond beads to the bead pusher unit, while the bead pusher unit is responsible for pushing the beads to the rope end fixing unit so that the beads can be smoothly put on the wire rope end.

[0003] After searching, the Chinese patent document announcement number: CN212945816U discloses a rapid beading device for diamond wire saw beads, including a beading plate body, and a plurality of first beading positioning grooves adapted to the outer diameter of diamond beads are arranged in parallel on the surface of the beading plate body. The diamond beads to be threaded are placed on the beading plate, and the beads are moved so that the beads fall into the first beading positioning grooves and are arranged in sequence. The inner holes of the diamond beads are arranged in the same direction, and the beads can be threaded quickly, and the operator can count at the same time when threading the beads. Compared with the automatic beading machine in the prior art, the structure is simple and the cost is low; due to the different specifications of slots designed on both sides, the utilization rate is high; and the operation is convenient and fast, and the stringing of the beads and the accurate calculation of the number of beads can be quickly realized, which greatly saves the stringing and counting time, reduces the difficulty of stringing, improves the efficiency, and reduces the labor intensity.

[0004] The beneficial effects of the above patent specification mention that "it is easy and quick to operate, and can quickly realize the threading of beads and the accurate calculation of the number of beads, which greatly saves the threading and counting time, reduces the difficulty of threading, improves the efficiency, and reduces the labor intensity." Although the above patent can greatly save the threading and counting time, reduce the difficulty of threading, improve the efficiency, and reduce the labor intensity, it is difficult to quickly complete the bead pushing in the prior art. If it is difficult to quickly complete the bead pushing, bead pushing is a key step in many manufacturing processes. If the bead pushing process is slow, it will directly affect the overall production efficiency and lead to a decrease in output. For this reason, a diamond bead rope saw automatic bead threading machine is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a diamond bead wire saw automatic bead threading machine, which aims to improve the problem that it is difficult to quickly complete bead pushing in the prior art. The slow bead pushing speed may mean that workers need to spend more time on each bead, which may affect the consistency and quality of the product.

[0006] To achieve the above object, the utility model adopts the following technical solutions: A diamond bead wire saw automatic bead threading machine, including a base, a top cover is fixedly connected to the top of the base, a push rod is fixedly connected to the left inner wall of the top cover, a suspension is fixedly connected to the right side of the push rod, a housing is fixedly connected to the bottom of the suspension, a square opening is provided inside the housing, a circular opening is provided at the top of the square opening, a clamping rod is slidably connected to the inner wall of the square opening, two convex blocks are fixedly connected to the rear side of the top end of the clamping rod, springs are respectively fixedly connected to the left and right sides of the top end of the clamping rod, a conical push rod is slidably connected to the inner wall of the top end of the housing, a hydraulic rod is fixedly connected to the top end of the conical push rod, a steel wire rope is slidably connected to the inner wall of the bottom end of the clamping rod, and a clamping and fixing assembly is fixedly connected to the top of the base.

[0007] As a further description of the above technical solution: The clamping and fixing assembly includes two fixing blocks, a round rod is fixedly connected to the inner wall of the top of the fixing block, a rotating column is rotatably connected to the outer wall of the round rod, two columns are fixedly connected to the top of the front and rear sides of the fixing block, two notches are provided inside one of the fixing blocks, and a tension spring is sleeved on the outer wall of the column.

[0008] As a further description of the above technical solution: The outer wall of the hydraulic rod is fixedly connected to the inner wall of the suspension, and the top end of the suspension is slidably connected to the inner wall of the top end of the top cover.

[0009] As a further description of the above technical solution: The outer wall of the clamping rod is in contact with the inner wall of the housing.

[0010] As a further description of the above technical solution: The outer wall of the convex block is in contact with the outer wall of the conical push rod, and the far sides of the two springs are respectively fixedly connected to the front and rear inner walls of the housing.

[0011] As a further description of the above technical solution: The outer wall of the hydraulic rod is slidably connected to the inner wall of the housing.

[0012] As a further description of the above technical solution: The outer wall of the rotating column is in contact with the outer wall of the steel wire rope, and the column is slidably connected to the inner wall of one of the notches.

[0013] As a further description of the above technical solution: The upper and lower sides of the tension spring are respectively fixedly connected to the adjacent outer walls of the two fixing blocks, and the outer wall of the column is slidably connected to the inner wall of one of the fixing blocks.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the present utility model, the sliding is achieved by pushing the suspension with a push rod, and the clamping rod is pushed by a conical push rod driven by a hydraulic rod to clamp and push the wire rope. Therefore, the rapid bead pushing is realized, and the rapid bead pushing technology can significantly improve the production efficiency because it can complete a large number of bead pushing operations in a very short time, which is particularly important for large-scale production.

[0016] 2. In the present utility model, a round rod is fixed on the inner wall of the fixed block. When the wire rope moves, it drives the rotating column to rotate and jacks up the tension spring. Therefore, the function of fixed clamping is realized, and the clamping and fixing technology is improved to ensure the stable position of the diamond beads on the wire rope, avoiding the problem of decreased cutting accuracy caused by the movement of the beads during the cutting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a perspective view of an automatic bead threading machine for a diamond bead wire saw proposed by the present utility model;

[0018] Figure 2 is a schematic structural view of the housing of an automatic bead threading machine for a diamond bead wire saw proposed by the present utility model;

[0019] Figure 3 is a schematic structural view of the conical push rod of an automatic bead threading machine for a diamond bead wire saw proposed by the present utility model;

[0020] Figure 4 is a schematic structural view of the fixed block of an automatic bead threading machine for a diamond bead wire saw proposed by the present utility model.

[0021] LEGEND DESCRIPTION:

[0022] 1. Base; 2. Top cover; 3. Push rod; 4. Suspension; 5. Housing; 6. Square opening; 7. Circular opening; 8. Clamping rod; 9. Convex block; 10. Spring; 11. Conical push rod; 12. Hydraulic rod; 13. Wire rope; 14. Fixed block; 15. Round rod; 16. Rotating column; 17. Cylinder; 18. Notch; 19. Tension spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Refer to Figure 1 - Figure 3The utility model provides an embodiment: an automatic beading machine for a diamond bead wire saw, comprising a base 1, a top cover 2 is fixedly connected to the top of the base 1, and the design of the base 1 usually adopts a variety of technologies and materials to ensure the stability of the structure. For example, the base 1 made of cast iron or cast steel has good wear resistance and shock resistance, and can withstand vibration and impact. The left inner wall of the top cover 2 is fixedly connected with a push rod 3, and the right side of the push rod 3 is fixedly connected with a suspension 4. The bottom of the suspension 4 is fixedly connected with a shell 5. The shell 5 structure can effectively disperse the load, so that the structure is more evenly stressed, thereby improving the overall stability and safety. A square opening 6 is opened inside the shell 5, and a circular opening 7 is opened at the top of the square opening 6. The inner wall of the square opening 6 is slidably connected with a clamping rod 8, and two protrusions 9 are fixedly connected to the right side of the top of the clamping rod 8. The left and right sides of the top of the clamping rod 8 are respectively fixedly connected with springs 10. The top inner wall of the shell 5 is slidably connected with a conical push rod 11, and the top of the conical push rod 11 is fixedly connected with a hydraulic rod 12. The hydraulic rod 12 has good dynamic characteristics and can realize fast and accurate adjustment of the position and movement speed of the mechanical equipment, which is very beneficial for application scenarios that require fast response. The bottom inner wall of the clamping rod 8 is slidably connected with a wire rope 13, and the top of the base 1 is fixedly connected with a clamping and fixing component.

[0025] Reference Figure 4 The clamping and fixing assembly includes two fixing blocks 14. A round rod 15 is fixedly connected to the inner wall of the top of the fixing block 14. The round cross section of the round rod 15 can more effectively utilize materials and reduce material waste compared to other cross sections under the same external force. The outer wall of the round rod 15 is rotatably connected to a rotating column 16. Two columns 17 are fixedly connected to the top of the front and rear sides of the fixing block 14. Two notches 18 are opened inside one of the fixing blocks 14. The outer wall of the column 17 is sleeved with a tension spring 19. The tension spring 19 can absorb energy when stretched and release the energy when released, which makes it very useful in applications that need to buffer shock or vibration.

[0026] Reference Figure 2 - Figure 4, the outer wall of the hydraulic rod 12 is fixedly connected to the inner wall of the suspension 4, and the top end of the suspension 4 is slidably connected to the inner wall of the top cover 2 at the top. The outer wall of the clamping rod 8 is in contact with the inner wall of the housing 5. The outer wall of the convex block 9 is in contact with the outer wall of the conical push rod 11. The far sides of the two springs 10 are respectively fixedly connected to the front and rear inner walls of the housing 5. The spring 10 can store energy when subjected to force and release energy after the external force is removed, which makes it very useful in applications that require buffering impact or vibration. The outer wall of the hydraulic rod 12 is slidably connected to the inner wall of the housing 5. The hydraulic rod 12 has very good dynamic characteristics and can quickly and accurately adjust the position and movement speed of mechanical equipment. The outer wall of the rotating column 16 is in contact with the outer wall of the steel wire rope 13. The column body 17 is slidably connected to the inner wall of one of the notches 18. The upper and lower sides of the tension spring 19 are respectively fixedly connected to the adjacent outer walls of the two fixing blocks 14. The outer wall of the column body 17 is slidably connected to the inner wall of one of the fixing blocks 14.

[0027] Working principle: The suspension 4 is pushed by the push rod 3 fixed to the left inner wall of the top cover 2, so that the suspension 4 slides inside the top of the top cover 2. The hydraulic rod 12 is started, and the hydraulic rod 12 pushes the conical push rod 11 to push the convex block 9. The convex block 9 pushes to generate a clamping force on the clamping rod 8, and the clamping rod 8 will clamp the steel wire rope 13 to push the bead, realizing the rapid completion of pushing the bead. The rapid bead-pushing technology can be applied to various different materials and shapes, expanding its application range. The rapid bead-pushing technology has become an indispensable part of modern manufacturing, helping enterprises improve production efficiency, reduce costs, improve product quality, and gain advantages in the fierce market competition.

[0028] Through the fixed fixing block 14, a round rod 15 is fixed to the inner wall of the fixing block 14. When the steel wire rope 13 slides, it will drive the rotating column 16 to rotate. When the steel wire rope 13 has different sizes, it will drive the tension spring 19 to stretch, causing the column body 17 to slide in the notch 18. Therefore, the function of clamping and fixing is realized. Since there is no relative rotation between the bead and the steel wire rope 13, this reduces tool wear, extends the service life and processing efficiency of the diamond wire saw, reduces production costs, and the clamping and fixing technology can adapt to diamond beads of different diameters and shapes, expanding the application range of the machine.

[0029] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A diamond bead wire saw automatic bead threading machine, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a top cover (2), the left inner wall of the top cover (2) is fixedly connected to a push rod (3), the right side of the push rod (3) is fixedly connected to a suspension (4), the bottom of the suspension (4) is fixedly connected to a shell (5), the inside of the shell (5) is provided with a square opening (6), the top of the square opening (6) is provided with a circular opening (7), the inner wall of the square opening (6) is slidably connected to a clamping rod (8), the rear side of the top end of the clamping rod (8) is fixedly connected to two protrusions (9), the left and right sides of the top end of the clamping rod (8) are respectively fixedly connected to springs (10), the top inner wall of the shell (5) is slidably connected to a conical push rod (11), the top of the conical push rod (11) is fixedly connected to a hydraulic rod (12), the bottom inner wall of the clamping rod (8) is slidably connected to a clamping and fixing component, and the top of the base (1) is fixedly connected to a clamping and fixing component.

2. The automatic bead threading machine for diamond bead wire saw according to claim 1, characterized in that: The clamping and fixing assembly comprises two fixing blocks (14), the top inner wall of the fixing block (14) is fixedly connected to a round rod (15), the outer wall of the round rod (15) is rotatably connected to a rotating column (16), and two columns (17) are fixedly connected to the top of the front and rear sides of the fixing block (14), one of the fixing blocks (14) has two notches (18) inside, and the outer wall of the column (17) is sleeved with a tension spring (19).

3. The automatic bead threading machine for diamond bead wire saw according to claim 1, characterized in that: The outer wall of the hydraulic rod (12) is fixedly connected to the inner wall of the suspension (4), and the top end of the suspension (4) is slidably connected to the inner wall of the top end of the top cover (2).

4. The automatic bead threading machine for diamond bead wire saw according to claim 1, characterized in that: The outer wall of the clamping rod (8) is in contact with the inner wall of the housing (5).

5. The automatic bead threading machine for diamond bead wire saw according to claim 1, characterized in that: The outer wall of the protrusion (9) contacts the outer wall of the conical push rod (11), and the far sides of the two springs (10) are respectively fixedly connected to the front and rear inner walls of the housing (5).

6. The automatic bead threading machine for diamond bead wire saw according to claim 1, characterized in that: The outer wall of the hydraulic rod (12) is slidably connected to the inner wall of the housing (5).

7. The automatic bead threading machine for diamond bead wire saw according to claim 2, characterized in that: The outer wall of the rotating column (16) contacts the outer wall of the steel wire rope (13), and the column body (17) is slidably connected to the inner wall of one of the slots (18).

8. The automatic bead threading machine for diamond bead wire saw according to claim 2, characterized in that: The upper and lower sides of the tension spring (19) are respectively fixedly connected to the outer walls of the adjacent sides of the two fixed blocks (14), and the outer wall of the column (17) is slidably connected to the inner wall of one of the fixed blocks (14).

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