Plastic master batch production device
By designing a plastic masterbatch production device containing an independent mixing box rotating mechanism and a stirring mechanism, the problems of poor pigment accumulation and structural stability in traditional devices are solved, and rapid and uniform mixing of raw materials and improved production efficiency are achieved.
Patent Information
- Application Number
- CN202421986954.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The traditional plastic masterbatch production device is prone to pile up pigments during the mixing process, resulting in poor mixing effect between raw materials and pigments, poor structural stability of the device and inconvenient operation.
A plastic masterbatch production device including a base, a mixing box, a raised plate, a movable column, a drive member and a stirring member is designed. Through an independent mixing box rotating mechanism and agitating mechanism, rapid and uniform mixing of raw materials can be achieved.
The device can quickly and evenly mix plastic masterbatch raw materials, with simple overall structure, convenient operation and strong stability, effectively improving production efficiency and product qualification rate.
Smart Images

Figure CN223013605U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of production equipment, and particularly relates to a plastic masterbatch production device. Background Art
[0002] Plastic masterbatch is a basic raw material in the plastic processing industry. It is processed through specific processes and has uniform composition and properties. A plastic masterbatch production device is a mechanical equipment system for producing this masterbatch. It integrates multiple functional parts such as feeding, mixing, extrusion, cooling, and pelletizing. Through a series of physical and chemical processes, raw materials are converted into high-quality plastic masterbatch.
[0003] In a traditional mixing device, after raw materials and pigments are put into the mixing device, the pigments will accumulate at the bottom of the mixing equipment, resulting in poor mixing effect of the raw materials and pigments.
[0004] An existing patent (application number: CN202322766026.4) for a plastic masterbatch production device effectively reduces the accumulation of pigments at the bottom of the mixing device by setting a mixing capsule, thereby improving the mixing effect of raw materials, increasing the color uniformity of products. By setting a double-shaft motor, while the mixing capsule rotates, the double-shaft motor will drive the stirring rod to stir and mix the raw materials and pigments inside the mixing capsule, effectively increasing the uniformity of the mixing of raw materials and pigments, improving the coloring effect of products, reducing the color difference of products, and increasing the qualified rate of products.
[0005] In view of the above problems, the existing patent gives a solution. However, in the actual use process, the above device needs to stir the raw materials through an internal stirring mechanism while the mixing capsule rotates. The overall structure setting has poor stability. The motor inside the mixing capsule is not convenient for wiring, and the raw materials will also affect the motor. Therefore, it is necessary to improve this, and for this reason, a plastic masterbatch production device is proposed. Summary of the Utility Model
[0006] The technical problem to be solved by the utility model is to provide a plastic masterbatch production device that can quickly mix plastic masterbatch raw materials evenly, has a simple overall structure, is easy to operate, has strong stability, effectively improves production efficiency and product qualified rate, and has strong practicability.
[0007] To achieve the above purpose, the utility model adopts the following technical scheme: A plastic masterbatch production device includes a base and a mixing box arranged above the base. Symmetrically arranged vertical plates are fixedly installed on both sides of the base. Activity columns are rotatably arranged on the sides of the two vertical plates close to the mixing box. The ends of the two activity columns are fixedly installed on the side of the mixing box. A driving member for driving the mixing box to rotate is arranged on one side vertical plate, and a stirring member is arranged on the other side vertical plate;
[0008] The stirring member comprises a stirring motor fixedly mounted on the side of the vertical plate, a crossbar rotatably arranged in a movable column and a mixing box, and stirring rods evenly distributed and symmetrically arranged in the mixing box.
[0009] Preferably, the end of the output shaft of the stirring motor is fixedly mounted on one end of the cross bar, and the ends of the stirring rods are respectively fixedly mounted on the cross bar.
[0010] Preferably, cutting blades are fixedly mounted on the cross bars.
[0011] Preferably, the driving member includes a driving motor fixedly mounted on the vertical plate, a gear 1 rotatably mounted on the vertical plate, and a gear 2 rotatably mounted on the vertical plate.
[0012] Preferably, the end of the output shaft of the driving motor is fixedly mounted on the middle of gear one, gear two is meshingly transmission-connected with gear one, and gear two is fixedly mounted on the end of the rotating shaft of the movable column.
[0013] Preferably, a filter plate is clamped on the top of the mixing box.
[0014] Preferably, the base is provided with symmetrical movable openings, and a collection box is slidably arranged in the movable openings.
[0015] Preferably, a controller is provided on the vertical plate on one side, and the controller is electrically connected to the stirring motor and the driving motor respectively.
[0016] In summary, compared with the prior art, the beneficial effects of the utility model are as follows: by setting the coordination between the base, the mixing box, the vertical plate, the movable column, the driving member and the stirring member, the device can quickly and evenly mix the plastic masterbatch raw materials through the independent mixing box rotation mechanism and the stirring mechanism. The overall structure of the device is simple, the operation is convenient, the stability is strong, the production efficiency and the product qualification rate are effectively improved, and the practicability is strong. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0018] Figure 2 It is a side view structural diagram of the utility model;
[0019] Figure 3 This is a structural diagram of a movable column and a mixing box of the utility model;
[0020] Figure 4 It is a side cross-sectional structural diagram of the mixing box of the present utility model.
[0021] Legend:
[0022] 1. Base; 2. Mixing box; 3. Vertical plate; 4. Movable column; 5. Driving member; 51. Driving motor; 52. Gear 1; 53. Gear 2; 6. Stirring member; 61. Stirring motor; 62. Cross bar; 63. Stirring rod; 7. Cutting blade; 8. Filter plate; 9. Movable port; 10. Collecting box. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1-4 , the utility model provides a technical solution:
[0025] A plastic masterbatch production device comprises a base 1 and a mixing box 2 arranged above the base 1, wherein symmetrical vertical plates 3 are fixedly installed on both sides of the base 1, and two groups of the vertical plates 3 are rotatably provided with movable columns 4 on one side close to the mixing box 2, and the ends of the two groups of the movable columns 4 are fixedly installed with the side of the mixing box 2, and a driving member 5 for driving the mixing box 2 to rotate is arranged on one side of the vertical plate 3, and a stirring member 6 is arranged on the other side of the vertical plate 3, and the stirring member 6 comprises a stirring motor 61 fixedly installed on the side of the vertical plate 3, and a cross bar 62 rotatably provided in the movable column 4 and the mixing box 2, so as to And stirring rods 63 are evenly distributed and symmetrically arranged in the mixing box 2, the output shaft end of the stirring motor 61 is fixedly installed on one end of the cross bar 62, and the ends of the stirring rods 63 are respectively fixedly installed on the cross bar 62, and the driving member 5 includes a driving motor 51 fixedly installed on the vertical plate 3, a gear 1 52 rotatably arranged on the vertical plate 3, and a gear 2 53 rotatably arranged on the vertical plate 3, the output shaft end of the driving motor 51 is fixedly installed on the middle part of the gear 1 52, the gear 2 53 is meshed and transmission-connected with the gear 1 52, and the gear 2 53 is fixedly installed on the rotating shaft end of the movable column 4.
[0026] When in use, the base 1 is used to support the entire device, and the raw materials required for the production of plastic masterbatch are respectively fed into the mixing box 2 in proportion;
[0027] When the raw materials are mixed, the stirring motor 61 on the vertical plate 3 is started, and the output shaft of the stirring motor 61 rotates to drive the crossbar 62 to rotate on the movable column 4 and the mixing box 2, thereby driving the stirring rod 63 to rotate in the mixing box 2 to stir and mix the raw materials in the mixing box 2;
[0028] The driving motor 51 on the vertical plate 3 is started, and the output shaft of the driving motor 51 rotates to drive the gear 1 52 to rotate. Since the gear 2 53 is meshed and connected with the gear 1 52, the gear 2 53 will also rotate accordingly. The gear 2 53 is fixedly installed on the rotating shaft end of the movable column 4, so the movable column 4 rotates together with the mixing box 2, providing an independent rotational power for the mixing box 2, so that the plastic masterbatch raw materials in the mixing box 2 are fully mixed during the rotation process. Combined with the stirring of the stirring member 6, the mixing rate of the plastic masterbatch raw materials can be effectively enhanced;
[0029] The plastic masterbatch production device can quickly and evenly mix the plastic masterbatch raw materials by arranging an independent mixing box 2 rotating mechanism and a stirring mechanism. The device has a simple overall structure, convenient operation, strong stability, effectively improves production efficiency and product qualification rate, and is highly practical.
[0030] The crossbars 62 are all fixedly mounted with cutting blades 7;
[0031] Cutting blades 7 are installed on the cross bar 62. These cutting blades 7 will cut and disperse the large blocks or agglomerates in the plastic masterbatch raw materials during the rotation of the stirring rod 63, making the raw material particles more uniform. The combined action of the stirring rod 63 and the cutting blades 7 further enhances the mixing effect and ensures the stability of product quality.
[0032] A filter plate 8 is clamped on the top of the mixing box 2;
[0033] A filter plate 8 is clamped on the top of the mixing box 2. The filter plate 8 can play a filtering role in the discharge process after the raw materials are mixed. It can block large particles in the raw materials and ensure that only plastic masterbatch raw materials that meet the requirements enter the next production link, effectively improving the product qualification rate and ensuring the quality of the produced plastic masterbatch. The filter plate 8 is clamped on the top of the mixing box 2. When feeding the unmixed raw materials, the filter plate 8 can be removed. After the feeding is completed or the mixing is completed, the filter plate 8 can be installed. The stirring element 6 can also be started during the discharge process to accelerate the discharge effect of the plastic masterbatch raw materials.
[0034] The base 1 is provided with a symmetrical movable opening 9, and a collection box 10 is slidably arranged in the movable opening 9;
[0035] When the mixing is completed, the operator can open the outlet of the mixing box 2, and the mixed plastic masterbatch raw materials will fall into the collecting box 10 below. This design facilitates the collection and transportation of the mixed raw materials, improves the continuity and efficiency of the production process, and at the same time, the setting of the collecting box 10 also makes the production site more tidy and orderly.
[0036] A controller is disposed on the vertical plate 3 on one side, and the controller is electrically connected to the stirring motor 61 and the driving motor 51 respectively;
[0037] Through the controller, the operator can conveniently control the start and stop of the stirring motor 61 and the driving motor 51, as well as adjust their operating parameters, thereby achieving precise control of the entire mixing process. This not only simplifies the operating process, but also enhances the flexibility and automation of the device. At the same time, the setting of the controller also helps to improve production efficiency and product qualification rate, making the plastic masterbatch production device more practical and efficient.
[0038] Working principle:
[0039] When in use, the base 1 is used to support the entire device, and the raw materials required for the production of plastic masterbatch are respectively fed into the mixing box 2 in proportion;
[0040] When the raw materials are mixed, the stirring motor 61 on the vertical plate 3 is started, and the output shaft of the stirring motor 61 rotates to drive the crossbar 62 to rotate on the movable column 4 and the mixing box 2, thereby driving the stirring rod 63 to rotate in the mixing box 2 to stir and mix the raw materials in the mixing box 2;
[0041] The driving motor 51 on the vertical plate 3 is started, and the output shaft of the driving motor 51 rotates to drive the gear 1 52 to rotate. Since the gear 2 53 is meshed and connected with the gear 1 52, the gear 2 53 will also rotate accordingly. The gear 2 53 is fixedly installed on the rotating shaft end of the movable column 4, so the movable column 4 rotates together with the mixing box 2, providing an independent rotational power for the mixing box 2, so that the plastic masterbatch raw materials in the mixing box 2 are fully mixed during the rotation process. Combined with the stirring of the stirring member 6, the mixing rate of the plastic masterbatch raw materials can be effectively enhanced;
[0042] The crossbar 62 is provided with cutting blades 7, which cut and disperse the large pieces or agglomerates in the plastic masterbatch raw materials as they rotate with the stirring rod 63, making the raw material particles more uniform. The combined effect of the stirring rod 63 and the cutting blades 7 further improves the mixing effect and ensures the stability of the product quality.
[0043] A filter plate 8 is provided at the top of the mixing box 2. The filter plate 8 can play a filtering role in the feeding process after the raw materials are mixed. It can block large particles in the raw materials and ensure that only the plastic masterbatch raw materials that meet the requirements enter the next production link, effectively improving the qualified rate of the products and ensuring the quality of the produced plastic masterbatch. The filter plate 8 is connected to the top of the mixing box 2. When the unmixed raw materials are fed, the filter plate 8 can be removed. After the feeding is completed or the mixing is completed, the filter plate 8 can be installed. The stirring member 6 can also be started during the feeding process to accelerate the feeding effect of the plastic masterbatch raw materials.
[0044] After the mixing is completed, the operator can open the outlet of the mixing box 2, and the mixed plastic masterbatch raw materials will fall into the lower collection box 10. This design facilitates the collection and transfer of the mixed raw materials, improves the coherence and efficiency of the production process. At the same time, the setting of the collection box 10 also makes the production site cleaner and more orderly;
[0045] Through the controller, the operator can conveniently control the start and stop of the stirring motor 61 and the driving motor 51, and adjust their operating parameters, achieving precise control of the entire mixing process. This not only simplifies the operation process but also enhances the flexibility and automation of the device. At the same time, the setting of the controller also helps to improve production efficiency and product qualification rate, making the plastic masterbatch production device more practical and efficient;
[0046] This plastic masterbatch production device, by setting an independent rotating mechanism and a stirring mechanism for the mixing box 2, can quickly mix the plastic masterbatch raw materials evenly. The overall structure of the device is simple, easy to operate, and has strong stability, effectively improving production efficiency and product qualification rate, and has strong practicability.
[0047] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, should be covered within the protection scope of the present invention.
Claims
1. A plastic masterbatch production device, comprising a base (1), and a mixing box (2) arranged above the base (1), characterized in that: Symmetrical vertical plates (3) are fixedly installed on both sides of the base (1); movable columns (4) are rotatably installed on one side of the two sets of vertical plates (3) close to the mixing box (2); the ends of the two sets of movable columns (4) are fixedly installed on the side of the mixing box (2); a driving member (5) for driving the mixing box (2) to rotate is arranged on one side of the vertical plates (3); and a stirring member (6) is arranged on the other side of the vertical plates (3); The stirring member (6) comprises a stirring motor (61) fixedly mounted on the side of the vertical plate (3), a crossbar (62) rotatably arranged in the movable column (4) and the mixing box (2), and stirring rods (63) evenly distributed and symmetrically arranged in the mixing box (2).
2. A plastic masterbatch production device according to claim 1, characterized in that: The end of the output shaft of the stirring motor (61) is fixedly mounted on one end of the cross bar (62), and the ends of the stirring rods (63) are respectively fixedly mounted on the cross bar (62).
3. A plastic masterbatch production device according to claim 2, characterized in that: The cross bars (62) are all fixedly mounted with cutting blades (7).
4. A plastic masterbatch production device according to claim 1, characterized in that: The driving member (5) comprises a driving motor (51) fixedly mounted on the vertical plate (3), a gear 1 (52) rotatably mounted on the vertical plate (3), and a gear 2 (53) rotatably mounted on the vertical plate (3).
5. A plastic masterbatch production device according to claim 4, characterized in that: The output shaft end of the driving motor (51) is fixedly mounted on the middle of gear one (52), gear two (53) is meshingly connected with gear one (52), and gear two (53) is fixedly mounted on the rotating shaft end of the movable column (4).
6. A plastic masterbatch production device according to claim 1, characterized in that: A filter plate (8) is clamped and arranged at the top of the mixing box (2).
7. A plastic masterbatch production device according to claim 1, characterized in that: The base (1) is provided with symmetrical movable openings (9), and a collection box (10) is slidably arranged in the movable openings (9).
8. A plastic masterbatch production device according to claim 1, characterized in that: A controller is provided on the vertical plate (3) on one side, and the controller is electrically connected to the stirring motor (61) and the driving motor (51) respectively.
Citation Information
Patent Citations
Plastic master batch production device
CN221136482U