Disk-free sterilization system

Abstract

The utility model discloses a diskless sterilization system which comprises a sterilization cabinet, a bearing transition device and a moving transfer device, a plurality of layers of discharging plates are arranged in the sterilization cabinet, the bearing transition device comprises a bearing lifting mechanism and a lifting bearing platform, and the lifting bearing platform is arranged on the bearing lifting mechanism and used for being in butt joint with the discharging plates in a lifting mode. And the moving and transferring device is used for moving and transferring materials on the lifting bearing platform and the discharging plate. The diskless sterilization system has the advantages of simple structure, small occupied area, low cost and the like.

Description

Technical Field

[0001] The utility model relates to the technical field of food and drug packaging machinery and equipment, and particularly relates to a diskless sterilization system. Background Art

[0002] In the existing soft bag sterilization logistics system, during the sterilization process, a sterilization tray is required as a carrier for transportation. For example, the material tray sterilization transfer device based on an AGV cart with the application number CN202222494737.6 includes an AGV cart, a sterilization cabinet, and a track; the outlet of the sterilization cabinet is connected to an outlet track; a blanking section is arranged on the outlet track; the blanking section is connected to a feeding section; the feeding section is connected to an inlet track; the inlet track is connected to the inlet of the sterilization cabinet; a first tray removal station, a first bottom tray lifting station, a bottle unloading station, and a first tray stacking station are sequentially arranged on the blanking section; a second tray removal station, a second bottom tray top station, a bottle loading station, and a second tray stacking station are sequentially arranged on the feeding section; the first tray stacking station and the second tray removal station are connected by a tray stacking track. The AGV cart needs a sterilization tray as a carrier for transportation. In this way, before the sterilization cabinet is fed, related equipment such as a tray removal device needs to be set up, and after discharging, related equipment such as a tray stacking device needs to be set up. The whole system is relatively complex, requires a large number of supporting equipment and sterilization trays, occupies a huge area, and has a very high cost. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a diskless sterilization system with a simple structure, small floor area, and low cost.

[0004] To solve the above technical problem, the utility model adopts the following technical solutions:

[0005] A diskless sterilization system includes a sterilization cabinet, a loading and transfer device, and a mobile transfer device. The sterilization cabinet is provided with multiple layers of material placing plates. The loading and transfer device includes a loading lifting mechanism and a lifting loading platform. The lifting loading platform is arranged on the loading lifting mechanism and is used for lifting and docking with each layer of material placing plates. The mobile transfer device is used for moving and transferring materials on the lifting loading platform and the material placing plates.

[0006] As a further improvement of the above technical solution:

[0007] The mobile transfer device includes a mobile seat and at least one row of material picking and placing mechanisms. Moving wheels are respectively arranged on both sides of the mobile seat, and the material picking and placing mechanisms are arranged on the mobile seat.

[0008] Guide rails for supporting the moving wheels are respectively arranged on both sides of the material placing plate.

[0009] A traveling drive assembly for driving the rotation of the moving wheels is arranged on the mobile seat, and the traveling drive assembly is connected with a remote controller.

[0010] The pick-and-place mechanism is arranged to be lifted and lowered on the moving seat, and a lifting drive mechanism for driving the pick-and-place mechanism to lift and lower is provided on the moving seat.

[0011] One side of the discharging plate facing the sterilization cabinet is hinged with a docking plate for docking the lifting and carrying platform and the discharging plate.

[0012] Each of the discharging plates is arranged to be independently lifted and lowered.

[0013] There are two of the carrying and transferring devices, which are respectively located at both ends of the sterilization cabinet, and a feeding door and a discharging door are respectively provided at both ends of the sterilization cabinet.

[0014] A passage for the moving and transferring device to pass through is provided at the bottom of the sterilization cabinet, and the passage is located between the two carrying and transferring devices.

[0015] The diskless sterilization system further includes a feeding device, a material sorting device and a discharging device. The material sorting device is docked between the feeding device and one of the carrying and transferring devices, and the discharging device is docked with the other carrying and transferring device.

[0016] Compared with the prior art, the advantages of the present utility model are as follows:

[0017] In the diskless sterilization system of the present utility model, during the use process: the lifting and carrying platform rises and falls with the lifting and carrying mechanism to be docked with each layer of discharging plates, and the moving and transferring device moves and transfers materials on the docked lifting and carrying platform and discharging plates. For example, during feeding, the lifting and carrying platform is docked with the discharging plates layer by layer, and the materials are transferred layer by layer to the discharging plates through the moving and transferring device until each layer of discharging plates is filled with materials; during discharging, on the contrary, the moving and transferring device transfers the materials out of the discharging plates layer by layer. Before feeding, this diskless sterilization system does not need to set up related equipment such as a pallet disassembling device, and after discharging, it does not need to set up related equipment such as a pallet stacking device. It does not need to use a sterilization tray as a carrier for transportation, and directly transfers the materials to the discharging plates in the sterilization cabinet. The whole system is relatively simple, occupies a small area and has low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the diskless sterilization system of the present utility model.

[0019] Figure 2 is Figure 1 an enlarged structural diagram of part A in

[0020] Figure 3 is a front view structural diagram of the moving and transferring device of the diskless sterilization system of the present utility model.

[0021] Figure 4 is a top view structural diagram of the moving and transferring device of the diskless sterilization system of the present utility model

[0022] Figure 5 It is a combined view of the mobile transfer device and the loading plate of the shaping mechanism of the diskless sterilization system of the present utility model.

[0023] Each label in the figure represents:

[0024] 1. Sterilization cabinet; 2. Loading and transition device; 21. Loading lifting mechanism; 22. Lifting loading platform; 3. Mobile transfer device; 31. Mobile seat; 32. Loading and unloading mechanism; 33. Mobile wheels; 34. Lifting drive mechanism; 4. Loading plate; 41. Guide rail; 5. Docking plate; 6. Channel; 7. Feeding device; 8. Material sorting device; 9. Discharging device; 10. Soft bag. Specific embodiments

[0025] The present utility model will be further described in detail below in conjunction with the accompanying drawings of the specification and specific embodiments.

[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0027] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more, unless otherwise specifically defined.

[0028] In the present utility model, unless otherwise clearly specified and limited, the terms "assembly", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] Figures 1 to 5An embodiment of the diskless sterilization system of the present utility model is shown. The diskless sterilization system of this embodiment includes a sterilization cabinet 1, a carrying and transferring device 2, and a moving and transferring device 3. There are multiple layers of material placing plates 4 in the sterilization cabinet 1. The carrying and transferring device 2 includes a carrying lifting mechanism 21 and a lifting and carrying platform 22. The lifting and carrying platform 22 is arranged on the carrying lifting mechanism 21 and is used to lift and dock with each layer of material placing plates 4. The moving and transferring device 3 is used to move and transfer materials on the lifting and carrying platform 22 and the material placing plates 4.

[0030] During the use process: the lifting and carrying platform 22 rises and falls with the carrying lifting mechanism 21 to dock with each layer of material placing plates 4, and the moving and transferring device 3 moves and transfers materials on the docked lifting and carrying platform 22 and the material placing plates 4. For example, when feeding, the lifting and carrying platform 22 is docked with the material placing plates 4 layer by layer, and the moving and transferring device 3 transfers the materials layer by layer to the material placing plates 4 until each layer of material placing plates 4 is filled with materials; when discharging, on the contrary, the moving and transferring device 3 transfers the materials out of the material placing plates 4 layer by layer. This diskless sterilization system does not require relevant equipment such as a disk disassembling device before feeding, and does not require relevant equipment such as a disk stacking device after discharging. It does not need to use a sterilization disk as a carrier for transportation, and directly transfers the materials to the material placing plates 4 in the sterilization cabinet 1. The whole system is relatively simple, occupies a small area, and has a low cost.

[0031] Furthermore, as Figures 3 to 5 shown, in this embodiment, the moving and transferring device 3 includes a moving seat 31 and at least one row of material taking and placing mechanisms 32. Moving wheels 33 are respectively arranged on both sides of the moving seat 31, and the material taking and placing mechanisms 32 are arranged on the moving seat 31. The material taking and placing mechanisms 32 move with the moving seat 31 to transfer materials. The material taking and placing mechanisms 32 are set to at least one row, and can take one row of materials at a time, improving the transfer efficiency.

[0032] Furthermore, as Figure 5 shown, in this embodiment, guide rails 41 for carrying the moving wheels 33 are respectively arranged on both sides of the material placing plate 4. After the moving and transferring device 3 enters the material placing plate 4, the moving wheels 33 on both sides move along the guide rails 41 on both sides of the material placing plate 4 respectively, and the middle is hollow, so that the entry and exit do not affect the materials placed on the material placing plate 4 below.

[0033] Furthermore, in this embodiment, a traveling driving component for driving the rotation of the moving wheels 33 is arranged on the moving seat 31, and the traveling driving component is connected with a remote controller. The operation of the moving seat 31 can be remotely controlled through the remote controller, which is convenient for remote control.

[0034] Furthermore, as Figure 3As shown in the figure, in this embodiment, the material loading and unloading mechanism 32 is arranged to be lifted and lowered on the moving seat 31, and a lifting drive mechanism 34 for driving the material loading and unloading mechanism 32 to lift and lower is provided on the moving seat 31. After the material loading and unloading mechanism 32 picks up the material, the lifting drive mechanism 34 drives the material loading and unloading mechanism 32 to rise to a high position, preventing the material on it from colliding with the material below during the movement of the moving seat 31, and facilitating the lifting and lowering of the material loading and unloading mechanism 32 to pick up and place the material.

[0035] Furthermore, as Figure 2 shown in the figure, in this embodiment, a docking plate 5 for docking the lifting and loading platform 22 and the material discharging plate 4 is hinged to one side of the material discharging plate 4 facing the sterilization cabinet 1. When it is necessary to transfer the material, the docking plate 5 is turned down to dock the lifting and loading platform 22 and the material discharging plate 4, so as to facilitate the mobile transfer device 3 to transfer the material. When it is not necessary to transfer the material, the docking plate 5 is turned up to avoid hindering the closing of the door of the sterilization cabinet 1.

[0036] Furthermore, in this embodiment, each material discharging plate 4 is independently arranged to be lifted and lowered. In this way, the material can be placed layer by layer from bottom to top, which increases the height difference between the material discharging plate 4 for discharging and the upper material discharging plate 4. On the one hand, it facilitates the passage of the mobile transfer device 3, and on the other hand, it provides a higher lifting space for the mobile transfer device 3, facilitating the placement of multiple layers of materials on the material discharging plate 4.

[0037] Furthermore, in this embodiment, there are two loading and unloading transition devices 2, which are respectively located at both ends of the sterilization cabinet 1, and an inlet door and an outlet door are respectively provided at both ends of the sterilization cabinet 1. In this way, one loading and unloading transition device 2 can be used for feeding the sterilization cabinet 1, and the other loading and unloading transition device 2 is used for discharging the sterilization cabinet 1.

[0038] Furthermore, in this embodiment, a passage 6 for the mobile transfer device 3 to pass through is provided at the bottom of the sterilization cabinet 1, and the passage 6 is located between the two loading and unloading transition devices 2. The passage 6 allows the mobile transfer device 3 to pass through, facilitating the mobile transfer device 3 to enter the other loading and unloading transition device 2 from one loading and unloading transition device 2 through the passage 6. In this way, one mobile transfer device 3 can be used to achieve the feeding and discharging transportation of the sterilization cabinet 1.

[0039] Furthermore, as Figure 1 shown in the figure, in this embodiment, the diskless sterilization system further includes a feeding device 7, a material sorting device 8 and a discharging device 9. The material sorting device 8 is docked between the feeding device 7 and one loading and unloading transition device 2, and the discharging device 9 is docked with the other loading and unloading transition device 2. The feeding device 7 feeds the material to the material sorting device 8. After the material is sorted by the material sorting device 8, it is transported to the loading and unloading transition device 2 at the feeding end of the sterilization cabinet 1, and then transferred to the material discharging plate 4 in the sterilization cabinet 1 by the mobile transfer device 3. After sterilization, the material on the material discharging plate 4 in the sterilization cabinet 1 is transferred to the loading and unloading transition device 2 at the discharging end of the sterilization cabinet 1 by the mobile transfer device 3, and then output through the discharging device 9.

[0040] Further, in this embodiment, the material is the soft bag 10.

[0041] Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make many possible changes and modifications to the technical solution of the present utility model by using the technical content disclosed above, or modify it into an equivalent embodiment with equivalent changes. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present utility model without departing from the technical solution of the present utility model shall fall within the scope of the protection of the technical solution of the present utility model.

Claims

1. A trayless sterilization system, comprising a sterilization cabinet (1), a load-carrying transition device (2) and a mobile transfer device (3), characterized in that: The sterilizing cabinet (1) is provided with multiple layers of discharge plates (4), the load-bearing transition device (2) comprises a load-bearing lifting mechanism (21) and a lifting load-bearing platform (22), the lifting load-bearing platform (22) is arranged on the load-bearing lifting mechanism (21), and is used for lifting and docking with each layer of discharge plates (4), and the moving transfer device (3) is used for moving and transferring materials on the lifting load-bearing platform (22) and the discharge plates (4).

2. The diskless sterilization system according to claim 1, characterized in that: The mobile transfer device (3) comprises a mobile seat (31) and at least one row of material taking and placing mechanisms (32). Moving wheels (33) are respectively provided on both sides of the mobile seat (31), and the material taking and placing mechanisms (32) are arranged on the mobile seat (31).

3. The diskless sterilization system according to claim 2, characterized in that: Guide rails (41) for carrying moving wheels (33) are respectively provided on both sides of the unloading plate (4).

4. The diskless sterilization system according to claim 3, characterized in that: The moving seat (31) is provided with a travel drive assembly for driving the moving wheel (33) to rotate, and the travel drive assembly is connected to a remote controller.

5. The diskless sterilization system according to claim 2, characterized in that: The material taking and placing mechanism (32) is arranged on a movable seat (31) for lifting and lowering, and a lifting driving mechanism (34) for driving the material taking and placing mechanism (32) to lift and lower is provided on the movable seat (31).

6. The diskless sterilization system according to claim 2, characterized in that: A docking plate (5) for docking the lifting and lowering bearing platform (22) and the discharge plate (4) is hingedly connected on one side of the discharge plate (4) facing the sterilizing cabinet (1).

7. The diskless sterilization system according to claim 1, characterized in that: Each of the unloading plates (4) is independently raised and lowered.

8. The diskless sterilization system according to any one of claims 1 to 7, characterized in that: The load-bearing transition devices (2) are provided with two, which are respectively located at the two ends of the sterilizing cabinet (1), and the two ends of the sterilizing cabinet (1) are respectively provided with a feed door and a discharge door.

9. The diskless sterilization system according to claim 8, characterized in that: The bottom of the sterilizing cabinet (1) is provided with a passage (6) for the mobile transfer device (3) to pass through, and the passage (6) is located between the two load-bearing transition devices (2).

10. The diskless sterilization system according to claim 8, characterized in that: The diskless sterilization system further comprises a feeding device (7), a material sorting device (8) and a discharging device (9), wherein the material sorting device (8) is connected between the feeding device (7) and a load-bearing transition device (2), and the discharging device (9) is connected to another load-bearing transition device (2).

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