Bucket elevator distributing device

Abstract

The utility model relates to the technical field of equipment, in particular to a bucket elevator distributing device which comprises a distributing device body, the distributing device body is provided with a first connecting port for feeding and a second connecting port for discharging, a rotating shaft is rotationally installed on the distributing device body, and a material blocking plate for blocking materials is connected to the rotating shaft. The rotating shaft is connected with a counterweight mechanism for controlling the striker plate to change the material flow and speed, the counterweight mechanism comprises a cantilever fixing plate, the cantilever fixing plate is installed on the rotating shaft, a cantilever shaft sleeve is rotatably installed on the cantilever fixing plate, a cantilever is installed on the cantilever shaft sleeve, and the cantilever shaft sleeve is connected with the rotating shaft. A bearing plate is installed at the end, away from the cantilever shaft sleeve, of the cantilever, and a balancing weight is installed on the bearing plate. The bucket elevator distributing device has the effect of convenience in the operation process of the bucket elevator distributing device.

Description

Technical Field

[0001] This application relates to the technical field of photovoltaic module lamination equipment, and particularly to a bucket elevator feeder. Background Art

[0002] Bucket elevators are continuous conveying equipment widely used in industries such as grain and oil, feed, and brewing for vertically lifting loose granular and powdered materials. At the tail feed inlet of traditional bucket elevators, there is usually no feeding device installed.

[0003] In large bucket elevators with high production capacity, the number of buckets can reach four rows or more, and the feed hopper is wider. The buckets in the middle of the bucket elevator usually carry more materials and may even be overloaded, causing the materials to fall from the buckets to the bottom of the machine tail, leading to problems such as material blockage and accumulation. The buckets on both sides may not be fully loaded, which will result in unstable production. The buckets in the middle will accelerate wear during long-term use, and uneven loading of the buckets will cause the belt to deform under stress, increasing a series of risks, such as common deviation, increased tension stroke, and abnormal wear. And when the user arranges the chute, if the overall height difference is large, the falling speed of the material will be very fast, and without a feeder for buffering, this will significantly increase the breakage rate of the material, resulting in unnecessary losses and waste. Utility Model Content

[0004] In order to improve the convenience of the bucket elevator feeder during operation, this application provides a bucket elevator feeder.

[0005] This application provides a bucket elevator feeder, adopting the following technical solutions:

[0006] A bucket elevator feeder includes a feeder body. A first connection port for feeding and a second connection port for discharging are provided on the feeder body. A rotating shaft is rotatably installed on the feeder body. A baffle for blocking materials is connected to the rotating shaft. A counterweight mechanism for controlling the baffle to change the material flow rate and speed is connected to the rotating shaft. The counterweight mechanism includes a cantilever fixing plate installed on the rotating shaft. A cantilever shaft sleeve is rotatably installed on the cantilever fixing plate. A cantilever is installed on the cantilever shaft sleeve. A bearing plate is installed at one end of the cantilever away from the cantilever shaft sleeve. A counterweight block is installed on the bearing plate.

[0007] By adopting the above technical solution, the material flows into the distributor from the first connection port through the feeding chute. The baffle blocks the material, slowing down the speed of the material when it falls into the bucket elevator, preventing the material from being damaged by impacting the bucket elevator during transportation. At the same time, when the baffle blocks the material, the excessive material in the middle position of the baffle can move to both sides of the baffle, enabling the material to enter the feeding port of the bucket elevator at a uniform speed and flow rate from the position of the second connection port; counterweights are installed on the bearing plate and hung on the cantilever, increasing the gravity at both ends of the rotating shaft, making the rotating shaft not prone to rotation. By adjusting the opening degree of the baffle during material impact by increasing or decreasing the counterweights, the feeding speed and flow rate are adjusted by gravity, facilitating the flexible adjustment of the number of counterweights hung on the bearing plate according to the production volume during the use of the distributor to meet different production requirements, enhancing the performance of the distributor, effectively controlling the feeding speed and flow rate of the material, ensuring that the material continuously and evenly enters the bucket elevator, reducing blockage, accumulation, and leakage of the material during feeding, reducing material loss and waste, and contributing to improving the production yield.

[0008] In a specific feasible embodiment, the cantilever fixing plate includes a first plate arm and a second plate arm, the first plate arm and the second plate arm are arranged in a V shape, and the cantilevers are installed at both ends of the cantilever fixing plate, and a connecting member is installed between the two cantilevers.

[0009] By adopting the above technical solution, two cantilevers are installed on the cantilever fixing plate, facilitating the regulation of the baffle. By hanging counterweights of different weights on the cantilevers on different sides, the normally open angle of the baffle can be adjusted; installing a connecting member between the two cantilevers increases the stability of the cantilever.

[0010] In a specific feasible embodiment, the connecting member includes a connecting block, the connecting block is installed on the cantilever, the connecting blocks are provided on both cantilevers, connecting plates are installed on the side walls of the opposite sides of the two connecting blocks, and connecting rods are hinged between the two connecting plates.

[0011] By adopting the above technical solution, the two cantilevers are connected together by the connecting rod, preventing the cantilever from shaking too much during work and causing damage to other components, and increasing the stability performance of the cantilever during work.

[0012] In a specific feasible embodiment, the connecting member assembly is made of nylon material.

[0013] By adopting the above technical solution, the nylon material is lighter than the steel material, which can reduce the overall influence of the connecting member on the cantilever. The nylon material is wear-resistant and not easily worn during use. At the same time, it can withstand greater pressure and tension, which can improve the performance of the distributor during use.

[0014] In a specific feasible embodiment, an installation groove is formed on the distributor body. An installation plate is detachably installed on the distributor body at the position of the installation groove through nuts. The rotating shaft is rotatably installed on the installation plate. A shaft sleeve is fixedly connected to the rotating shaft through nuts. The baffle plate is fixedly installed on the shaft sleeve.

[0015] By adopting the above technical solution, when the baffle plate is worn out and needs to be replaced after long-term use, the installation plate is removed from the distributor body, and the shaft sleeve together with the baffle plate is removed from the rotating shaft and replaced, which is convenient for quickly repairing and replacing the baffle plate.

[0016] In a specific feasible embodiment, a reinforcing plate is installed between the baffle plate and the shaft sleeve.

[0017] By adopting the above technical solution, the reinforcing plate increases the strength of the baffle plate, prevents the baffle plate from bending and deforming under long-term impact, and at the same time increases the connection stability with the shaft sleeve.

[0018] In a specific feasible embodiment, a cover plate is installed on the distributor body, and a viewing window is formed on the cover plate.

[0019] By adopting the above technical solution, the process of the baffle in the distributor body resisting the material is observed through the viewing window on the cover plate, which is convenient for judging whether the baffle plate needs to be adjusted according to the flow condition of the internal material.

[0020] In a specific feasible embodiment, composite ceramic plates are installed on the bottom surface and the vertical side wall of the distributor body.

[0021] By adopting the above technical solution, the composite ceramic plates buffer the material, reduce the breakage rate of the material, reduce the loss and waste of the material; at the same time, reduce the impact force of the material entering the bucket elevator on the buckets, reduce the wear of the buckets, and enhance the service life of the buckets in the bucket elevator.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. Materials flow into the distributor from the first connection port through the feeding chute. The baffle blocks the materials, slowing down the speed when the materials fall into the bucket elevator, preventing the materials from being damaged by impact on the bucket elevator during transportation. At the same time, when the baffle blocks the materials, the excessive materials in the middle position of the baffle can move to both sides of the baffle, enabling the materials to enter the feeding port of the bucket elevator at a uniform speed and flow rate from the position of the second connection port. Counterweights are installed on the bearing plate and suspended on the cantilever, increasing the gravity at both ends of the rotating shaft, making the rotating shaft not prone to rotation. By adjusting the opening degree of the baffle during material impact by increasing or decreasing the counterweights, the feeding speed and flow rate are adjusted by gravity, facilitating the flexible adjustment of the number of counterweights suspended on the bearing plate according to the production volume during the use of the distributor to meet different production requirements, enhancing the performance of the distributor, effectively controlling the feeding speed and flow rate of the materials, ensuring the continuous and uniform entry of the materials into the bucket elevator, reducing blockage, accumulation, and leakage of the materials during feeding, reducing material loss and waste, and contributing to improving the production yield.

[0024] 2. Through the setting of the connecting piece, the two cantilevers are connected together by the connecting rod, preventing the excessive shaking amplitude of the cantilever during operation from causing damage to other components and increasing the stability of the cantilever during operation. Description of the Drawings

[0025] Figure 1 It is a schematic diagram of the distributor according to the embodiment of the present application.

[0026] Figure 2 It is a schematic diagram showing the connection relationship between the distributor, the bucket elevator, and the feeding chute according to the embodiment of the present application.

[0027] Figure 3 It is a schematic diagram of the distributor after removing the cover plate according to the embodiment of the present application.

[0028] Figure 4 It is a schematic diagram showing the installation position relationship between the baffle and the distributor body according to the embodiment of the present application.

[0029] Figure 5 It is a schematic diagram showing the installation position relationship between the counterweight mechanism and the rotating shaft according to the embodiment of the present application.

[0030] Figure 6 It is a schematic diagram of the counterweight mechanism according to the embodiment of the present application.

[0031] Reference numerals: 1, distributor body; 11, first connection port; 12, second connection port; 13, installation groove; 14, mounting plate; 15, rotating shaft; 16, bushing; 17, reinforcing plate; 18, composite ceramic plate; 2, cover plate; 21, window; 3, baffle plate; 4, counterweight mechanism; 41, cantilever fixing plate; 411, first plate arm; 412, second plate arm; 42, cantilever bushing; 43, cantilever; 44, bearing plate; 441, locking hole; 45, connecting member; 451, connecting block; 452, connecting plate; 453, connecting rod; 46, counterweight block. Detailed implementation manners

[0032] The following further elaborates on this application in conjunction with the attached Figure 1-6 drawings.

[0033] Embodiment:

[0034] An embodiment of this application discloses a bucket elevator distributor. Referring to Figure 1 and Figure 2 , it includes a distributor body 1. A first connection port 11 connected to the feed chute is provided on the distributor body 1. A second connection port 12 connected to the bucket elevator is provided on the distributor body 1. A cover plate 2 is detachably installed on the distributor body 1. A window 21 is opened on the cover plate 2. Glass is inlaid at the position of the window 21 on the cover plate 2. A baffle plate 3 for controlling the material flow is installed on the distributor body 1. A counterweight mechanism 4 for adjusting the baffle plate 3 to control the flow rate and speed of the material is installed on the distributor body 1.

[0035] The material flows into the distributor from the first connection port 11 through the feed chute. The baffle plate 3 resists the material, slowing down the speed of the material when it falls into the bucket elevator, preventing the material from being damaged when it impacts the bucket elevator during transportation. At the same time, when the baffle plate 3 resists the material, the excessive material in the middle position of the baffle plate 3 can move to both sides of the baffle plate 3, enabling the material to enter the feed port of the bucket elevator at a uniform speed and flow rate from the position of the second connection port 12. The process of the baffle plate 3 resisting the material inside the distributor body 1 is observed through the window 21 on the cover plate 2, facilitating the determination of whether to adjust the baffle plate 3 according to the internal situation. The counterweight mechanism 4 is used to adjust the degree of the baffle plate 3 resisting the material, facilitating the rapid transportation of the material and being beneficial to improving the efficiency of transporting the material during the use of the bucket elevator.

[0036] Referring to Figure 3 , Figure 4 and Figure 5, an installation groove 13 is formed on the distributor body 1. An installation plate 14 is detachably installed at the position of the installation groove 13 on the distributor body 1 through screws. A rotating shaft 15 is rotatably installed on the installation plate 14. The rotating shaft 15 is arranged in the installation groove 13. A shaft sleeve 16 is fixedly connected to the rotating shaft 15 through a nut. A baffle plate 3 is fixedly connected to the shaft sleeve 16. A reinforcing plate 17 is fixedly installed between the baffle plate 3 and the shaft sleeve 16. Composite ceramic plates 18 are fixedly installed on both the bottom surface and the vertical side wall of the distributor body 1.

[0037] After the baffle plate 3 is installed, the baffle plate 3 is in a natural vertical state and abuts against the bottom surface of the distributor body 1. When the material falls into the distributor body 1 from the first connection port 11, the impact of the material pushes the baffle plate 3 to rotate around the rotating shaft 15, and a certain opening degree is opened between the baffle plate 3 and the distributor body 1. At this time, the material flows from the gap between the baffle plate 3 and the distributor body 1 to the second connection port 12. The baffle plate 3 and the composite ceramic plate 18 are used to resist the material, reduce the falling speed of the material, buffer the material, reduce the breakage rate of the material, and reduce the loss and waste of the material; at the same time, reduce the impact force of the material entering the bucket elevator on the buckets, reduce the wear of the buckets, and enhance the service life of the buckets in the bucket elevator.

[0038] When the baffle plate 3 is worn and needs to be replaced after long-term use, the installation plate 14 is removed from the distributor body 1, and the shaft sleeve 16 together with the baffle plate 3 is removed from the rotating shaft 15 and replaced, which is convenient for quickly repairing and replacing the baffle plate 3.

[0039] Refer to Figure 4 , Figure 5 and Figure 6 , the counterweight mechanism 4 includes a cantilever fixing plate 41. The cantilever fixing plate 41 is arranged at both ends of the rotating shaft 15 and fixedly connected to the rotating shaft 15. Two cantilever fixing plates 41 are fixedly installed at each end of the rotating shaft 15. The cantilever fixing plate 41 includes a first plate arm 411 and a second plate arm 412. The first plate arm 411 and the second plate arm 412 are arranged in a V shape. Both ends of the two cantilever fixing plates 41 at each end of the rotating shaft 15 are connected through a cantilever shaft sleeve 42. The cantilever shaft sleeve 42 is arranged at both ends of the cantilever fixing plate 41 and rotatably connected to the cantilever fixing plate 41. A cantilever 43 is fixedly installed on the cantilever shaft sleeve 42. Two cantilevers 43 are installed on the cantilever fixing plates 41 at both ends of the rotating shaft 15. A bearing plate 44 is fixedly installed at one end of the cantilever 43 away from the cantilever shaft sleeve 42. A locking hole 441 is formed on the bearing plate 44. In this embodiment, a counterweight 46 is detachably installed on the bearing plate 44. A fixing hole is formed on the counterweight 46. The counterweight 46 is fixed on the bearing plate 44 by inserting a pin into the fixing hole and the locking hole 441.

[0040] When controlling the flow rate and flow volume of materials through the baffle 3, counterweights 46 are installed on the four bearing plates 44 at both ends of the rotating shaft 15, and counterweights 46 are hung on the cantilever 43 and fixed with pins, increasing the gravity at both ends of the rotating shaft 15, making it difficult for the rotating shaft 15 to rotate. By increasing or decreasing the counterweights 46, the opening degree of the baffle 3 during material impact is adjusted, so that the feeding speed and flow volume are adjusted by gravity. It is convenient for the spreader to flexibly adjust the number of counterweights 46 hung on the bearing plates 44 according to the production volume during use, meeting different production requirements and enhancing the performance of the spreader.

[0041] The two cantilevers 43 are connected by a connecting piece 45. The connecting piece 45 includes a connecting block 451. The connecting block 451 is fixedly installed on the cantilever 43, and connecting blocks 451 are fixedly installed on both cantilevers 43. On the opposite side walls of the two connecting blocks 451, connecting plates 452 are respectively fixedly installed, and a connecting rod 453 is hinged between the two connecting plates 452. In this embodiment, the components of the connecting piece 45 are all made of nylon material.

[0042] The two cantilevers 43 are connected together by the connecting rod 453, preventing the cantilever 43 from shaking too much during work and hitting other components, which can increase the stability of the cantilever 43 during work. At the same time, the nylon material is lighter than the steel material, which can reduce the overall influence of the connecting piece 45 on the cantilever 43. The nylon material is wear-resistant and not easy to wear during use. At the same time, it can withstand greater pressure and tensile force, which can improve the performance of the spreader during use.

[0043] The implementation principle of the embodiment of this application is as follows: Materials flow into the spreader from the first connection port 11 through the feeding chute. After being blocked by the baffle 3, the speed of the materials falling into the bucket elevator is slowed down, preventing the materials from being damaged when hitting the bucket elevator during transportation. At the same time, when the baffle 3 blocks the materials, the excessive materials in the middle position of the baffle 3 can move to both sides of the baffle 3, enabling the materials to enter the feeding port of the bucket elevator at a uniform speed and flow volume from the position of the second connection port 12. Counterweights 46 are installed on the four bearing plates 44 at both ends of the rotating shaft 15, and counterweights 46 are hung on the cantilever 43 and fixed with pins, increasing the gravity at both ends of the rotating shaft 15, making it difficult for the rotating shaft 15 to rotate. By increasing or decreasing the counterweights 46, the opening degree of the baffle 3 during material impact is adjusted, so that the feeding speed and flow volume are adjusted by gravity. It is convenient for the spreader to flexibly adjust the number of counterweights 46 hung on the bearing plates 44 according to the production volume during use, meeting different production requirements and enhancing the performance of the spreader.

[0044] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A bucket elevator distributor, characterized in that: The invention comprises a distributor body (1), wherein the distributor body (1) is provided with a first connection port (11) for feeding and a second connection port (12) for discharging, wherein a rotating shaft (15) is rotatably mounted on the distributor body (1), wherein a material blocking plate (3) for blocking materials is connected to the rotating shaft (15), wherein a counterweight mechanism (4) for controlling the material blocking plate (3) to change the material flow rate and speed is connected to the rotating shaft (15), wherein the counterweight mechanism (4) comprises a cantilever fixing plate (41), wherein the cantilever fixing plate (41) is mounted on the rotating shaft (15), wherein a cantilever shaft sleeve (42) is rotatably mounted on the cantilever fixing plate (41), wherein a cantilever shaft sleeve (42) is mounted on the cantilever shaft sleeve (42), wherein a bearing plate (44) is mounted on one end of the cantilever (43) away from the cantilever shaft sleeve (42), wherein a counterweight block (46) is mounted on the bearing plate (44).

2. A bucket elevator distributor according to claim 1, characterized in that: The cantilever fixing plate (41) comprises a first plate arm (411) and a second plate arm (412), the first plate arm (411) and the second plate arm (412) being arranged in a V-shape, the cantilevers (43) being mounted on both ends of the cantilever fixing plate (41), and a connecting piece (45) being mounted between the two cantilevers (43).

3. A bucket elevator distributor according to claim 2, characterized in that: The connecting member (45) comprises a connecting block (451), the connecting block (451) being mounted on the cantilever (43), the two cantilevers (43) being provided with the connecting block (451), the side walls on opposite sides of the two connecting blocks (451) being provided with connecting plates (452), and the two connecting plates (452) being hinged with a connecting rod (453) between them.

4. A bucket elevator distributor according to claim 3, characterized in that: The connecting piece (45) components are all made of nylon material.

5. The bucket elevator distributor according to claim 1, characterized in that: The distributor body (1) is provided with a mounting groove (13), a mounting plate (14) is detachably mounted on the distributor body (1) at the mounting groove (13) via a nut, the rotating shaft (15) is rotatably mounted on the mounting plate (14), a shaft sleeve (16) is fixedly connected to the rotating shaft (15) via a nut, and the baffle plate (3) is fixedly mounted on the shaft sleeve (16).

6. A bucket elevator distributor according to claim 5, characterized in that: A reinforcing plate (17) is installed between the material blocking plate (3) and the shaft sleeve (16).

7. The bucket elevator distributor according to claim 1, characterized in that: A cover plate (2) is mounted on the distributor body (1), and a viewing window (21) is provided on the cover plate (2).

8. The bucket elevator distributor according to claim 1, characterized in that: Composite ceramic plates (18) are installed on the bottom surface and vertical side walls of the distributor body (1).

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