Single-beam balance wheel

By setting rotatable fixing parts and ball components in the balance pulley of the single beam balance wheel, adjusting the pulley angle and wire rope pulling force, the problem of high friction is solved; using the automatic lubrication system, manual intervention is reduced and lubrication efficiency is improved.

CN223016375UActive Publication Date: 2025-06-24HENAN DAFANG HEAVY MACHINERY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422159010.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-24
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The balance pulley of the existing single-beam balance wheel is fixed on the small frame, and the pulley angle cannot be adjusted, resulting in the wire rope pulling force changing with the position of the material, with high friction and short service life; at the same time, the existing lubrication method is manually applied, which has high labor intensity and low efficiency.

Method used

A single beam balance wheel is designed. By setting fixtures, connectors, sealing rings, balls and other components in the balance pulley, the balance pulley can rotate relative to the small frame, adjusting the pulley angle and wire rope pulling force; at the same time, the oil-absorbing cotton, external gear rings, transmission gears and other components are used to achieve automatic lubrication and reduce manual intervention.

Benefits of technology

Through the relative rotation design, the friction between the wire rope and the balance pulley is reduced, and the service life of the wire rope is extended; the automatic lubrication method reduces labor intensity and improves lubrication efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223016375U_ABST
    Figure CN223016375U_ABST
Patent Text Reader

Abstract

The utility model discloses a single-beam balance wheel, which relates to the technical field of single-beam balance wheels, and comprises a balance pulley, the balance pulley comprises a frame, the inner side of the frame is fixedly connected with a bearing, the outer side of the bearing is fixedly connected with a fixed pulley, and the fixed pulley is arranged through a fixing piece, a connecting piece, a sealing ring, a ball, a storage bin and a threaded plug. The single-beam balance wheel is provided with the balance pulley which can rotate relative to the trolley frame, so that the angle of the balance pulley and the tension of the steel wire rope can be adjusted along with the position of a material, and the situation that the friction force between the steel wire rope and a wheel groove of the balance pulley is large is avoided; according to the single-beam balance wheel, oil absorption cotton, an outer gear ring, a transmission gear, a blocking plate, a through hole, a transmission shaft, a storage box and a hose are arranged, the single-beam balance wheel can smear lubricating oil on a fixed pulley in work through the oil absorption cotton, and the situation that the pulley is lubricated conveniently is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of single-beam balance wheels, and particularly relates to a single-beam balance wheel. Background Technique

[0002] The hoisting mechanism is an essential basic component of any crane to enable the lifting and lowering movement of goods. The quality of the hoisting mechanism will directly affect the working performance of the entire crane. The hoisting mechanism mainly includes a driving device, a drum, a lifting appliance, a balance pulley, and a braking device. The steel wire rope is wound around the drum, passes through the lifting appliance and the balance pulley, and then winds back to the drum along the original path. During operation, the driving device drives the drum to rotate in different directions, driving the lifting appliance to rise or fall, thereby driving the materials on the lifting appliance to move up and down.

[0003] Currently, the single-beam balance wheel in the prior art usually has a balance pulley arranged in a movable pulley block. Two steel wire ropes are respectively wound around the movable pulley block and the fixed pulley block and then are hinged to both ends of the base through a connecting sleeve. This structure can ensure that after one steel wire rope breaks, the other can also better support the load under the hook. During use, since the balance pulley in the prior art is directly fixed on the trolley frame and the angle of the pulley cannot be adjusted, during the process of lifting materials, the tension of the steel wire rope changes at all times with the different positions of the materials, resulting in a large friction force between the steel wire rope and the groove of the balance pulley. After long-term friction, the service life of the steel wire rope is relatively short, and there is a problem of a large friction force between the steel wire rope and the groove of the balance pulley. And during lubrication, which is one of the important daily maintenance tasks, the quality of the lubrication of the pulley not only directly affects the normal operation and service life of the pulley, but the existing lubrication method is mainly manual smearing, resulting in a large labor intensity and low efficiency of workers, and there is a problem of inconvenient lubrication of the pulley. Content of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the utility model provides a single-beam balance wheel, which solves the problems put forward in the above background technique.

[0006] (II) Technical Solutions

[0007] To achieve the above purposes, the utility model is realized through the following technical solutions: It includes a balance pulley. The balance pulley includes a frame, a bearing is fixedly connected to the inner side of the frame, and a fixed pulley is fixedly connected to the outer side of the bearing.

[0008] A connecting piece is fixedly connected to the top of the balance pulley. A fixing piece is movably connected to the inner side of the connecting piece. A sealing ring is fixedly connected to the inner wall of the fixing piece. A connecting piece is movably connected to the inner wall of the sealing ring. A ball is movably connected to the outer side of the connecting piece. The ball is movably connected to the fixing piece. A small carriage is fixedly connected to the top of the fixing piece;

[0009] An external gear ring is fixedly connected to one side of the fixed pulley. A transmission gear is meshed and connected to the outer side of the external gear ring. A transmission shaft is fixedly connected to the front of the transmission gear. A plug plate is fixedly connected to the outer side of one end of the transmission shaft. An oil-absorbing cotton is fixedly connected to the inner bottom wall of the frame. The fixed pulley is movably connected to the outer side of the oil-absorbing cotton.

[0010] Optionally, a through hole is provided on one side of the plug plate. The plug plate is circular in shape. The through holes are annularly distributed on the plug plate.

[0011] Optionally, the diameter of the external gear ring is larger than the diameter of the transmission gear, and the diameter of the external gear ring is smaller than the diameter of the fixed pulley.

[0012] Optionally, a storage bin is provided on the inner wall of the fixing piece. A threaded plug is threadedly connected to one side of the storage bin. Below the storage bin is the connection part between the ball and the connecting piece.

[0013] Optionally, a storage box is fixedly connected to the bottom of the small carriage. A hose is fixedly connected to the bottom of the storage box. One end of the hose is fixedly connected to the balance pulley.

[0014] Optionally, the number of the sealing rings is two. The sealing rings are distributed on the inner walls on both sides of the fixing piece. The diameter of the sealing ring is the same as the inner diameter of the fixing piece.

[0015] (III) Beneficial effects

[0016] The present utility model provides a single-beam balance wheel, which has the following beneficial effects:

[0017] 1. For this single-beam balance wheel, through the settings of the fixing piece, the connecting piece, the sealing ring, the ball, the storage bin, and the threaded plug, the single-beam balance wheel can achieve relative rotation between the balance pulley and the small carriage, so that the angle of the balance pulley and the tension of the steel wire rope can be adjusted according to the position of the material, avoiding large friction between the steel wire rope and the pulley groove of the balance pulley.

[0018] 2. For this single-beam balance wheel, through the settings of the oil-absorbing cotton, the external gear ring, the transmission gear, the plug plate, the through hole, the transmission shaft, the storage box, and the hose, the single-beam balance wheel can apply lubricating oil to the working fixed pulley through the oil-absorbing cotton, avoiding lubricating the opposite pulley. Description of the drawings

[0019] Figure 1 This is the front view structural schematic diagram of the present utility model;

[0020] Figure 2 This is the front isometric structural schematic diagram of the present utility model;

[0021] Figure 3 This is the sectional view structural schematic diagram of the fixing member of the present utility model;

[0022] Figure 4 This is the front view structural schematic diagram of the external gear ring of the present utility model;

[0023] Figure 5 This is the front view structural schematic diagram of the plug plate of the present utility model;

[0024] Figure 6 This is the Figure 1 enlarged structural schematic diagram of part A in the present utility model.

[0025] In the figure: 1, trolley frame; 2, storage box; 3, hose; 4, fixing member; 5, connecting member; 6, balance pulley; 7, sealing ring; 8, ball; 9, storage bin; 11, threaded plug; 12, frame; 13, fixed pulley; 14, bearing; 15, oil absorbent cotton; 16, external gear ring; 17, transmission gear; 18, plug plate; 19, through hole; 20, transmission shaft. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0027] Embodiment 1

[0028] Please refer to Figures 1 to 6 , the present utility model provides a technical solution: a single-beam balance wheel, including a balance pulley 6, the balance pulley 6 includes a frame 12, the inner side of the frame 12 is fixedly connected with a bearing 14, and the outer side of the bearing 14 is fixedly connected with a fixed pulley 13;

[0029] A connecting member 5 is fixedly connected to the top of the balance pulley 6. A fixing member 4 is movably connected to the inner side of the connecting member 5. A storage bin 9 is provided on the inner wall of the fixing member 4. A threaded plug 11 is threadedly connected to one side of the storage bin 9. Below the storage bin 9 is the connection part between the ball 8 and the connecting member 5. A sealing ring 7 is fixedly connected to the inner wall of the fixing member 4. The number of the sealing rings 7 is two. The sealing rings 7 are distributed on the two inner walls of the fixing member 4. The diameter of the sealing ring 7 is the same as the inner diameter of the fixing member 4. The inner wall of the sealing ring 7 is movably connected to the connecting member 5. The outer side of the connecting member 5 is movably connected to the ball 8. The outer side of the ball 8 is movably connected to the fixing member 4. The top of the fixing member 4 is fixedly connected to the trolley frame 1. Through the settings of the fixing member 4, the connecting member 5, the sealing ring 7, the ball 8, the storage bin 9, and the threaded plug 11, a single-girder balance wheel enables the balance pulley 6 to achieve relative rotation with the trolley frame 1, so that the angle of the balance pulley 6 and the tension of the wire rope can be adjusted according to the position of the material, avoiding large friction between the wire rope and the groove of the balance pulley 6.

[0030] During use, the connecting member 5 on the balance pulley 6 is hinged to the upward fixing member 4 of the trolley frame 1, enabling the balance pulley 6 to achieve relative rotation with the trolley frame 1, so that the angle of the balance pulley 6 and the tension of the wire rope can be adjusted according to the position of the material. Secondly, the ball 8 in the fixing member 4 can reduce the friction between the connecting member 5 and the fixing member 4, and the fluid in the storage bin 9 flows into the connection part between the connecting member 5 and the fixing member 4, further reducing the friction between the connecting member 5 and the fixing member 4 and improving the service life of the connecting member 5 and the fixing member 4. The sealing ring 7 inside the fixing member 4 can prevent the leakage of lubricating oil and cause waste of lubricating oil.

[0031] Embodiment 2

[0032] Please refer to Figures 1 to 6 , the present utility model provides a technical solution: a single-girder balance wheel, including a balance pulley 6, the balance pulley 6 includes a frame 12, a bearing 14 is fixedly connected to the inner side of the frame 12, and a fixed pulley 13 is fixedly connected to the outer side of the bearing 14;

[0033] A connecting member 5 is fixedly connected to the top of the balance pulley 6. A fixing member 4 is movably connected to the inner side of the connecting member 5. A sealing ring 7 is fixedly connected to the inner wall of the fixing member 4. The inner wall of the sealing ring 7 is movably connected to the connecting member 5. The outer side of the connecting member 5 is movably connected to the ball 8. The outer side of the ball 8 is movably connected to the fixing member 4. The top of the fixing member 4 is fixedly connected to the trolley frame 1. The bottom of the trolley frame 1 is fixedly connected to a storage box 2. The bottom of the storage box 2 is fixedly connected to a hose 3. One end of the hose 3 is fixedly connected to the balance pulley 6;

[0034] One side of the fixed pulley 13 is fixedly connected with an external gear ring 16. The diameter of the external gear ring 16 is larger than that of the transmission gear 17, and the diameter of the external gear ring 16 is smaller than that of the fixed pulley 13. The outer side of the external gear ring 16 is meshed with the transmission gear 17. The front end of the transmission gear 17 is fixedly connected with a transmission shaft 20. One end of the transmission shaft 20 is fixedly connected with a plug plate 18 on the outer side. A through hole 19 is opened on one side of the plug plate 18. The plug plate 18 is circular in shape. The through holes 19 are annularly distributed on the plug plate 18. The inner bottom wall of the frame 12 is fixedly connected with an oil-absorbing cotton 15. The outer side of the oil-absorbing cotton 15 of the oil-absorbing cotton 15 is movably connected with the fixed pulley 13. Through the settings of the oil-absorbing cotton 15, the external gear ring 16, the transmission gear 17, the plug plate 18, the through hole 19, the transmission shaft 20, the storage box 2, and the hose 3, a single-beam balance wheel can lubricate the working fixed pulley 13 through the oil-absorbing cotton 15, avoiding lubricating the paired pulleys.

[0035] During use, when the fixed pulley 13 is in a working state, the fixed pulley 13 drives the external gear ring 16. The external gear ring 16 meshes with the transmission gear 17, causing the transmission shaft 20 to rotate. The transmission shaft 20 drives the plug plate 18, causing the plug plate 18 to rotate. When the plug plate 18 on the rotating plug plate 18 aligns with the hose 3, the lubricating oil in the storage box 2 enters the oil-absorbing cotton 15 through the hose 3, making the oil-absorbing cotton 15 in a wet state. The bottom of the fixed pulley 13 contacts the oil-absorbing cotton 15, enabling the oil-absorbing cotton 15 to apply lubricating oil to the rotating fixed pulley 13.

[0036] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.

Claims

1. A single-beam balancing wheel, comprising a balancing pulley (6), characterized in that: The balancing pulley (6) comprises a frame (12), a bearing (14) is fixedly connected to the inner side of the frame (12), and a fixed pulley (13) is fixedly connected to the outer side of the bearing (14); The top of the balancing pulley (6) is fixedly connected to a connecting piece (5), the inner side of the connecting piece (5) is movably connected to a fixing piece (4), the inner wall of the fixing piece (4) is fixedly connected to a sealing ring (7), the inner wall of the sealing ring (7) is movably connected to the connecting piece (5), the outer side of the connecting piece (5) is movably connected to a ball (8), the outer side of the ball (8) is movably connected to the fixing piece (4), and the top of the fixing piece (4) is fixedly connected to a trolley frame (1); One side of the fixed pulley (13) is fixedly connected to an external gear ring (16), the outer side of the external gear ring (16) is meshingly connected to a transmission gear (17), the outer side of the transmission gear (17) is fixedly connected to a transmission shaft (20), one end of the transmission shaft (20) is fixedly connected to the outer side with a blocking plate (18), the inner bottom wall of the frame (12) is fixedly connected to oil absorbent cotton (15), and the outer side of the oil absorbent cotton (15) is movably connected to the fixed pulley (13).

2. A single-beam balance wheel according to claim 1, characterized in that: A through hole (19) is provided on one side of the blocking plate (18); the blocking plate (18) is circular in shape; and the through holes (19) are distributed in a ring shape on the blocking plate (18).

3. The single-beam balance wheel according to claim 1, characterized in that: The diameter of the outer gear ring (16) is greater than the diameter of the transmission gear (17), and the diameter of the outer gear ring (16) is smaller than the diameter of the fixed pulley (13).

4. The single-beam balance wheel according to claim 1, characterized in that: The inner wall of the fixing member (4) is provided with a storage bin (9), one side of the storage bin (9) is threadedly connected to a threaded plug (11), and below the storage bin (9) is the connection point between the ball bearing (8) and the connecting member (5).

5. The single-beam balance wheel according to claim 1, characterized in that: The bottom of the trolley frame (1) is fixedly connected to a storage box (2), the bottom of the storage box (2) is fixedly connected to a hose (3), and one end of the hose (3) is fixedly connected to a balancing pulley (6).

6. The single-beam balance wheel according to claim 1, characterized in that: There are two sealing rings (7), which are distributed on the inner walls of both sides of the fixing member (4), and the diameter of the sealing ring (7) is the same as the diameter of the inner wall of the fixing member (4).