Quenching machine for clutch machining

Abstract

The utility model discloses a quenching machine for processing clutches, which belongs to the technical field of quenching equipment and comprises a workbench, a conveyor belt mounted between the inner walls of the workbench, a machine body mounted at the upper end of the workbench, and a cooling component arranged at the upper end of the machine body. An air inlet pipe is installed between one side of the cooling assembly and the machine body, and an air outlet pipe is installed on the other side of the cooling assembly. According to the scheme, high-temperature water vapor generated by quenching is discharged into the cooling assembly, and the high-temperature water vapor and liquefied petroleum gas generated by catalysis are efficiently mixed and subjected to heat exchange under the stirring of the stirring rods which are relatively driven by the cooling assembly and the cooling assembly, so that the phenomenon that workers are scalded when the high-temperature water vapor is directly discharged is reduced; and under the action of the splitter plate, the steam condensate water is dispersed into a bundle of small water flow, so that the heat exchange is more sufficient and comprehensive, the evaporation capacity when the high-temperature steam is discharged is reduced, and the utilization rate of water resources is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of quenching equipment, and more specifically, to a quenching machine for clutch processing. Background Technique

[0002] A quenching machine refers to a mechanical device that uses high-frequency current to heat workpieces and automatically completes the quenching process of workpieces.

[0003] In the current existing technology, when producing a clutch, the rotating shaft inside the clutch needs to be quenched to make the rotating shaft of the clutch meet the corresponding performance requirements. The quenching process is generally completed by a continuous quenching machine. The continuous quenching machine mainly consists of a feeding mechanism, a high-frequency copper tube, and a nozzle. It relies on the feeding mechanism to continuously and automatically convey the rotating shaft, then relies on the high-frequency copper tube to heat the rotating shaft, and rapidly cools it down by spraying water through the nozzle, thus completing the quenching of the rotating shaft.

[0004] However, during the quenching process, high-temperature water vapor and harmful gases will be generated. When the high-temperature water vapor is directly discharged, it may cause burns to the staff; and the evaporation amount of the high-temperature water vapor discharged from the water outlet pipe is very large, resulting in a large waste of water resources and not being fully utilized. Therefore, this solution proposes a quenching machine for clutch processing. Content of the Utility Model

[0005] 1. Technical problems to be solved:

[0006] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a quenching machine for clutch processing. In this solution, the high-temperature water vapor generated by quenching is discharged into the cooling component, and under the stirring of the stirring rod that rotates relatively with it, it promotes the efficient mixing of the high-temperature water vapor and the liquefied petroleum gas produced by catalysis, and conducts heat exchange, reducing the occurrence of the phenomenon that the high-temperature water vapor scalds the staff when directly discharged. And with the help of the shunt plate, the steam condensate is dispersed into a bunch of small water streams, making the heat exchange more sufficient and comprehensive, thereby reducing the evaporation amount when the high-temperature water vapor is discharged, and greatly improving the utilization rate of water resources.

[0007] 2. Technical solution:

[0008] To solve the above problems, the utility model adopts the following technical solutions.

[0009] A quenching machine for clutch processing includes a workbench. A conveyor belt is installed between the inner walls of the workbench. A machine body is installed at the upper end of the workbench. A cooling component is provided at the upper end of the machine body. An air inlet pipe is installed between one side of the cooling component and the machine body. An air outlet pipe is installed on the other side of the cooling component;

[0010] The cooling component includes a cooling box fixedly connected to the upper end of the machine body. A transmission component is installed at the inner top end of the cooling box, and the output shafts on the lower side of the transmission component are respectively connected to a stirring rod one and a stirring rod two.

[0011] Further improvement lies in that: the transmission component includes a support one fixedly connected to the inner wall of the cooling box. A transmission gear disk one is installed between the inner walls of the support one. A motor is installed at the upper end of the cooling box, and the output end of the motor penetrates into the interior of the cooling box and is fixedly connected to the transmission gear disk one. A transmission gear one is meshed and connected to the inner wall on one side of the transmission gear disk one. One end of the transmission gear one is fixedly connected to the inner wall of the cooling box through an adapter plate one. The central end at the bottom of the transmission gear disk one is fixedly connected to a connecting rod one.

[0012] A support two is fixedly connected to the inner wall of the cooling box. The support two is located below the transmission gear disk one. A transmission gear disk two is installed between the inner walls of the support two. A transmission gear two is meshed and connected to the inner wall on one side of the transmission gear disk two. One end of the transmission gear two is fixedly connected to the inner wall of the cooling box through an adapter plate two and is meshed with the transmission gear one at the side end. The central end at the bottom of the transmission gear disk two is fixedly connected to a connecting rod two, and the connecting rod two is sleeved on the outer side of the connecting rod one.

[0013] Further improvement lies in that: a fixed connection is provided between the connecting rod one and the stirring rod two, and a fixed connection is provided between the connecting rod two and the stirring rod one.

[0014] Further improvement lies in that: a flow dividing plate is fixedly connected to the outer end of the connecting rod one. A plurality of uniformly distributed through holes are opened at the outer end of the flow dividing plate. The flow dividing plate is located above the stirring rod two.

[0015] Further improvement lies in that: a sealing plug is embedded and installed on one side of the cooling box.

[0016] 3. Beneficial effects:

[0017] Adopting the technical solution provided by the present utility model, compared with the prior art, it has the following beneficial effects:

[0018] The present utility model is reasonably designed. By discharging the high-temperature water vapor generated by quenching inside the machine body into the cooling component through the air inlet pipe, under the action of the relatively rotating stirring rod one and stirring rod two inside it, the high-temperature water vapor is promoted to be efficiently mixed with the liquefied petroleum gas produced by catalysis, and heat exchange is carried out, reducing the occurrence of the phenomenon that the high-temperature water vapor scalds the staff when directly discharged. And with the help of the flow dividing plate, the steam condensate water is dispersed into bundles of small water streams, making the heat exchange more sufficient and comprehensive, thereby reducing the evaporation amount when the high-temperature water vapor is discharged, and greatly improving the utilization rate of water resources.

[0019] The utility model not only avoids the phenomenon that high-temperature water vapor is directly discharged and scalds the staff, but also recycles and utilizes the high-temperature water vapor under the action of the cooling component, improves the utilization of water resources, and strengthens environmental protection.

[0020] It should be noted that the structures not introduced in the present utility model are the same as the prior art or can be implemented by the prior art because they do not involve the design key points and improvement directions of the present utility model, and will not be elaborated here. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic structural diagram of the whole of the present utility model;

[0022] Figure 2 is a schematic structural diagram of the cooling component of the present utility model;

[0023] Figure 3 is a schematic structural diagram of the transmission component of the present utility model.

[0024] Description of the reference numerals in the drawings:

[0025] 1, workbench; 2, conveyor belt; 3, machine body;

[0026] 4, cooling component; 41, cooling box;

[0027] 42, transmission component; 421, first bracket; 422, first transmission sprocket; 423, first transmission gear; 424, first connecting rod; 425, second bracket; 426, second transmission sprocket; 427, second transmission gear; 428, second connecting rod;

[0028] 43, first stirring rod; 44, second stirring rod; 45, flow dividing plate; 46, sealing plug;

[0029] 5, intake pipe; 6, outlet pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present utility model are given in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.

[0031] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0032] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "a plurality" is two or more, unless otherwise specifically defined.

[0033] In the present utility model, unless otherwise clearly specified and limited, terms such as "installed", "connected", "connected to", "fixed", "provided with", "provided in" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Embodiment

[0034] Please refer to Figures 1 - 3 , a quenching machine for clutch processing, including a workbench 1. A conveyor belt 2 is installed between the inner walls of the workbench 1. A machine body 3 is installed at the upper end of the workbench 1. A cooling component 4 is provided at the upper end of the machine body 3. An air inlet pipe 5 is installed between one side of the cooling component 4 and the machine body 3. An air outlet pipe 6 is installed on the other side of the cooling component 4;

[0035] The cooling component 4 includes a cooling box 41 fixedly connected to the upper end of the machine body 3. A transmission component 42 is installed at the inner top end of the cooling box 41. The output shafts on the lower side of the transmission component 42 are respectively connected to a stirring rod one 43 and a stirring rod two 44.

[0036] More specifically, an outer end of the connecting rod one 424 is fixedly connected to a flow dividing plate 45. A plurality of uniformly distributed through holes are formed at the outer end of the flow dividing plate 45. The flow dividing plate 45 is located above the stirring rod two 44.

[0037] During the use of this solution, to avoid the phenomenon that the high-temperature water vapor generated during the quenching of the quenching machine burns the staff when it is directly discharged, in this embodiment, the high-temperature water vapor generated by quenching inside the machine body 3 is discharged into the cooling assembly 4 through the intake pipe 5. Under the action of the stirring rod one 43 and the stirring rod two 44 that drive relatively inside it, the high-temperature water vapor is promoted to be efficiently mixed with the liquefied petroleum gas produced by catalysis, and heat exchange is carried out, reducing the occurrence of the phenomenon that the high-temperature water vapor burns the staff when it is directly discharged. And with the help of the shunt plate 45, the steam condensate is dispersed into bundles of small water streams, making the heat exchange more sufficient and comprehensive, thereby reducing the evaporation amount when the high-temperature water vapor is discharged, and greatly improving the utilization rate of water resources;

[0038] Compared with the prior art, the utility model not only avoids the phenomenon that the high-temperature water vapor directly discharged burns the staff, but also recycles and utilizes the high-temperature water vapor under the action of the cooling assembly 4, improves the utilization of water resources, and strengthens environmental protection.

[0039] Please refer to Figures 2 - 3 , the transmission assembly 42 includes a support one 421 fixedly connected to the inner wall of the cooling box 41. Between the inner walls of the support one 421, a transmission gear disk one 422 is installed. The upper end of the cooling box 41 is provided with a motor. The output end of the motor penetrates into the interior of the cooling box 41 and is fixedly connected to the transmission gear disk one 422. One side inner wall of the transmission gear disk one 422 is meshed with a transmission gear one 423. One end of the transmission gear one 423 is fixedly connected to the inner wall of the cooling box 41 through an adapter plate one. The bottom center end of the transmission gear disk one 422 is fixedly connected to an adapter rod one 424,

[0040] A support two 425 is fixedly connected to the inner wall of the cooling box 41. The support two 425 is located below the transmission gear disk one 422. Between the inner walls of the support two 425, a transmission gear disk two 426 is installed. One side inner wall of the transmission gear disk two 426 is meshed with a transmission gear two 427. One end of the transmission gear two 427 is fixedly connected to the inner wall of the cooling box 41 through an adapter plate two and is meshed with the transmission gear one 423 at the side end. The bottom center end of the transmission gear disk two 426 is fixedly connected to an adapter rod two 428. The adapter rod two 428 is sleeved outside the adapter rod one 424.

[0041] More specifically: The adapter rod one 424 is fixedly connected to the stirring rod two 44, and the adapter rod two 428 is fixedly connected to the stirring rod one 43.

[0042] During the use of this solution, first, driven by the motor, the first transmission gear disk 422 rotates. At this time, due to the meshing of the first transmission gear 423 and the second transmission gear 427 in a staggered manner, and their meshing with the inner walls of the first transmission gear disk 422 and the second transmission gear disk 426 respectively, while the first transmission gear disk 422 rotates clockwise, the first transmission gear 423 drives the second transmission gear 427 to rotate counterclockwise through meshing transmission, and the second transmission gear disk 426 engaged and driven below rotates counterclockwise synchronously. Thus, the first connecting rod 424 and the second connecting rod 428 can rotate and stir in opposite and relative directions, driving the first stirring rod 43 and the second stirring rod 44 connected respectively to rotate in opposite directions synchronously, promoting the efficient mixing of high-temperature water vapor and liquefied petroleum gas produced by catalysis, and carrying out heat exchange, reducing the occurrence of the phenomenon that high-temperature water vapor scalds the staff when directly discharged.

[0043] Please refer to Figures 1 - 2 , a sealing plug 46 is embedded and installed on one side of the cooling box 41.

[0044] During the use of this solution, by setting the sealing plug 46, it is convenient for personnel to introduce liquefied petroleum gas into the interior of the cooling box 41 and seal it later.

[0045] The above-described embodiments only represent a certain implementation manner of the present invention, and its description is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present invention; it should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention; therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims

1. A quenching machine for clutch processing, comprising a workbench (1), characterized in that: A conveyor belt (2) is installed between the inner walls of the workbench (1); a body (3) is installed at the upper end of the workbench (1); a cooling assembly (4) is provided at the upper end of the body (3); an air inlet pipe (5) is installed between one side of the cooling assembly (4) and the body (3); and an air outlet pipe (6) is installed on the other side of the cooling assembly (4); The cooling assembly (4) comprises a cooling box (41) fixedly connected to the upper end of the machine body (3), a transmission assembly (42) being installed at the inner top end of the cooling box (41), and an output shaft at the lower side of the transmission assembly (42) being respectively connected to a stirring rod 1 (43) and a stirring rod 2 (44).

2. A quenching machine for clutch processing according to claim 1, characterized in that: The transmission assembly (42) comprises a bracket (421) fixedly connected to the inner wall of the cooling box (41), a transmission gear disc (422) is installed between the inner walls of the bracket (421), a motor is installed at the upper end of the cooling box (41), the output end of the motor passes through the interior of the cooling box (41) and is fixedly connected to the transmission gear disc (422), a transmission gear (423) is meshedly connected to the inner wall of one side of the transmission gear disc (422), one end of the transmission gear (423) is fixedly connected to the inner wall of the cooling box (41) via a connecting plate, and a connecting rod (424) is fixedly connected to the bottom center end of the transmission gear disc (422). A bracket 2 (425) is fixedly connected to the inner wall of the cooling box (41), and the bracket 2 (425) is located at the lower side of the transmission gear disc 1 (422). A transmission gear disc 2 (426) is installed between the inner walls of the bracket 2 (425), and a transmission gear disc 2 (427) is meshedly connected to the inner wall of one side of the transmission gear disc 2 (426). One end of the transmission gear disc 2 (427) is fixedly connected to the inner wall of the cooling box (41) through a connecting plate 2, and the side end is meshed with the transmission gear disc 1 (423). A connecting rod 2 (428) is fixedly connected to the bottom center end of the transmission gear disc 2 (426), and the connecting rod 2 (428) is sleeved on the outer side of the connecting rod 1 (424).

3. A quenching machine for clutch processing according to claim 2, characterized in that: The connecting rod 1 (424) is fixedly connected to the stirring rod 2 (44), and the connecting rod 2 (428) is fixedly connected to the stirring rod 1 (43).

4. A quenching machine for clutch processing according to claim 2, characterized in that: The outer end of the first connecting rod (424) is fixedly connected to a diverter plate (45), the outer end of the diverter plate (45) is provided with a plurality of evenly distributed through holes, and the diverter plate (45) is located on the upper side of the second stirring rod (44).

5. The quenching machine for clutch processing according to claim 1, characterized in that: A sealing plug (46) is embedded and installed on one side of the cooling box (41).

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