Asphalt mixture stirrer
By designing an asphalt mixture agitator composed of rotatable first and third blades, the problems of large equipment size, inconvenient transportation and vulnerability caused by traditional fixed blade design are solved, and the effects of efficient stirring, convenient transportation and extended service life are achieved.
Patent Information
- Application Number
- CN202422183191.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The traditional asphalt mixture stirrer adopts a fixed mixing blade design, which leads to a huge size and inconvenient transportation. In long-distance transportation or frequent movement, the blades are easily damaged, affecting the stirring effect and service life.
A stirrer consisting of two sets of blades of the first blade and the third blade are designed, and the two sets of blades can be rotated relatively. In the stirring working state, the blades are arranged vertically to form multiple stirring paths to improve the stirring efficiency and mixing uniformity; in the non-working state or transportation process, the blades rotate to the same plane state, reducing the equipment volume and facilitating transportation and storage.
Through the rotating blade design, the stirring efficiency and mixing uniformity are significantly improved, while reducing the volume of the equipment, reducing transportation costs, and extending the service life of the equipment.
Smart Images

Figure CN223017356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixers, and more specifically, to an asphalt mixture mixer. Background Art
[0002] In the broad field of modern highway construction and maintenance, the asphalt mixture mixer, as one of the key equipment, its performance and efficiency are directly related to the quality and progress of highway construction. Traditional asphalt mixture mixers usually adopt a fixed mixing blade design. Although this design can complete the basic mixing tasks during long-term and high-intensity mixing operations, it shows obvious limitations in many aspects;
[0003] From the perspective of transportation and storage, the fixed blade design results in a large overall volume of the mixer, which not only occupies a large amount of transportation space and increases transportation costs, but also during long-distance transportation or frequent movement, the blade part is extremely vulnerable to bumps and damages from the external environment, thus affecting the mixing effect and service life. Therefore, we made improvements and proposed an asphalt mixture mixer. Summary of the Invention
[0004] The purpose of the utility model is to address the problem that the existing asphalt mixture mixers usually adopt a fixed mixing blade design, which is not convenient for transportation.
[0005] To achieve the above-mentioned invention purpose, the utility model provides an asphalt mixture mixer to improve the above problems.
[0006] Specifically, this application is as follows:
[0007] An asphalt mixture mixer includes a support plate. A support pipe is installed on the support plate through bearings. The middle part of the support pipe is connected to a rotating shaft through a bearing. A plurality of first blades are arranged on the outer surface of the rotating shaft. Both sides of the bottom of the support pipe are fixedly connected with support frames. A plurality of third blades are fixedly installed on the inner side surface of the support frames.
[0008] As a preferred technical solution of this application, a plurality of second blades are fixedly installed on the outer side surface of the support frame. The second blades and the third blades are respectively located on both sides of the support frame.
[0009] As a preferred technical solution of this application, the bottom end of the rotating shaft is installed with a support seat through a bearing. The support seat is fixedly connected with the support frame.
[0010] As a preferred technical solution of this application, a protective cover is arranged on the top of the support plate, and a driving mechanism is arranged inside the protective cover. The driving mechanism is connected to the rotating shaft and the support pipe.
[0011] As a preferred technical solution of the present application, the driving mechanism includes a driving motor installed on the top of the support plate. The output shaft of the driving motor is connected with a first bevel gear, and the first bevel gear meshes with a second bevel gear and a third bevel gear. The second bevel gear and the third bevel gear are respectively fixedly connected with a rotating shaft and a support pipe.
[0012] As a preferred technical solution of the present application, a protection and support mechanism is arranged at the bottom of the support plate, and the protection and support mechanism is used for protecting the first blade and the third blade.
[0013] As a preferred technical solution of the present application, the protection and support mechanism includes two protection members. Both of the two protection members are installed at the bottom of the support plate, and the first blade and the third blade are located between the two protection members.
[0014] As a preferred technical solution of the present application, each protection member includes two first connection seats fixedly installed at the bottom of the support plate. A damping rotating shaft is arranged between the two first connection seats, and the damping rotating shaft is connected with a second connection seat. The second connection seat is fixedly connected with a protective shell.
[0015] As a preferred technical solution of the present application, sliding grooves are formed on both sides of the protective shell, and fixing bolts are slidably connected in the two sliding grooves. A clamping plate is threadedly connected between the two fixing bolts.
[0016] As a preferred technical solution of the present application, a rubber pad is fixedly connected to one side of the clamping plate.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] In the solution of the present application:
[0019] In order to solve the problem that the mixing blades of asphalt mixture mixers in the prior art are usually designed with fixed mixing blades and are not convenient for transportation, the present application is composed of two groups of blades, namely a first blade and a third blade. The two groups of blades can rotate relative to each other. In the mixing working state, the first blade and the third blade are vertically arranged to form multiple mixing paths, significantly improving the mixing efficiency and mixing uniformity; in the non-working state or during transportation, the first blade and the third blade rotate to the same plane state, greatly reducing the overall volume of the mixer, thus greatly facilitating the carrying and storage of the equipment, reducing the transportation cost. At the same time, the blades in the parallel state can also effectively reduce the damage caused by external bumps, and extend the service life of the mixer. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic structural diagram of the asphalt mixture mixer provided by the present application;
[0021] Figure 2Schematic structural diagram of the rotating shaft of the asphalt mixture stirrer provided by this application;
[0022] Figure 3 Schematic structural diagram of the first blade of the asphalt mixture stirrer provided by this application;
[0023] Figure 4 Schematic structural diagram of the asphalt mixture stirrer during use provided by this application.
[0024] Labels in the figure:
[0025] 1. Support plate;
[0026] 2. Driving mechanism; 201. Driving motor; 202. First bevel gear; 204. Second bevel gear; 205. Third bevel gear;
[0027] 3. Support pipe; 301. Rotating shaft; 302. First blade; 303. Support frame; 304. Second blade; 305. Third blade; 306. Support seat;
[0028] 4. Protective support mechanism; 401. First connecting seat; 402. Second connecting seat; 403. Protective shell; 404. Chute; 405. Clamp plate; 406. Rubber pad; 407. Fixing bolt;
[0029] 5. Protective cover. Detailed implementation manners
[0030] In order to enable those skilled in the art to better understand the solution of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all of the embodiments. Based on the embodiments in this utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this utility model.
[0031] As recorded in the background art, traditional asphalt mixture stirrers usually adopt a fixed stirring blade design. Although this design can complete the basic stirring tasks during long-term and high-intensity stirring operations, it shows obvious limitations in many aspects; from the perspective of transportation and storage, the design of fixed blades results in a large overall volume of the stirrer, which not only occupies a large amount of transportation space and increases transportation costs, but also during long-distance transportation or frequent movement, the blade part is extremely vulnerable to bumps and damages from the external environment, thus affecting the stirring effect and service life.
[0032] To solve this technical problem, this utility model provides an asphalt mixture stirrer.
[0033] Specifically, please refer to Figures 1 - 3 , the asphalt mixture agitator specifically includes:
[0034] A support plate 1, on which a support pipe 3 is installed through a bearing. The middle of the support pipe 3 is connected to a rotating shaft 301 through a bearing. A plurality of first blades 302 are arranged on the outer surface of the rotating shaft 301. Both sides of the bottom of the support pipe 3 are fixedly connected with support frames 303, and a plurality of third blades 305 are fixedly installed on the inner side surface of the support frames 303.
[0035] The asphalt mixture agitator provided by the present utility model is composed of two groups of blades, namely the first blades 302 and the third blades 305. The two groups of blades can rotate relative to each other. In the stirring working state, the first blades 302 and the third blades 305 are vertically arranged, forming multiple stirring paths, which significantly improves the stirring efficiency and mixing uniformity; in the non-working state or during transportation, the first blades 302 and the third blades 305 rotate to the coplanar state, greatly reducing the overall volume of the agitator, thereby greatly facilitating the carrying and storage of the equipment, reducing the transportation cost. At the same time, the blades in the parallel state can also effectively reduce the damage caused by external bumps, and extend the service life of the agitator.
[0036] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings.
[0037] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments can be combined with each other.
[0038] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0039] Example 1, please refer to Figures 1 - 3, an asphalt mixture mixer, comprising a support plate 1. A support pipe 3 is installed on the support plate 1 through bearings. The middle part of the support pipe 3 is connected to a rotating shaft 301 through a bearing. A plurality of first blades 302 are arranged on the outer surface of the rotating shaft 301. Both sides of the bottom of the support pipe 3 are fixedly connected with support frames 303. A plurality of third blades 305 are fixedly installed on the inner side surface of the support frames 303. This application consists of two groups of blades, namely the first blades 302 and the third blades 305. The two groups of blades can rotate relative to each other. In the mixing working state, the first blades 302 and the third blades 305 are vertically arranged, forming multiple mixing paths, significantly improving the mixing efficiency and mixing uniformity; in the non-working state or during transportation, the first blades 302 and the third blades 305 rotate to the same plane state, greatly reducing the overall volume of the mixer, thus greatly facilitating the carrying and storage of the equipment, reducing the transportation cost. At the same time, the blades in the parallel state can also effectively reduce the damage caused by external bumps to it, extending the service life of the mixer.
[0040] Further, as Figure 2 and Figure 3 shown, a plurality of second blades 304 are fixedly installed on the outer side surface of the support frame 303. The second blades 304 and the third blades 305 are respectively located on both sides of the support frame 303. The arrangement of the second blades 304 can improve the mixing effect.
[0041] Further, as Figure 2 and Figure 3 shown, the bottom end of the rotating shaft 301 is installed with a support seat 306 through a bearing. The support seat 306 is fixedly connected with the support frame 303. The support seat 306 can connect the rotating shaft 301 and the support frame 303 together to improve the overall stability.
[0042] Example 2 further optimizes the asphalt mixture mixer provided in Example 1. Specifically, as Figures 1 - 3 shown, a protective cover 5 is arranged on the top of the support plate 1, and a driving mechanism 2 is arranged inside the protective cover 5. The driving mechanism 2 is connected to the rotating shaft 301 and the support pipe 3. The protective cover 5 can protect the driving mechanism 2.
[0043] Further, as Figure 2 and Figure 3As shown, the driving mechanism 2 includes a driving motor 201 installed on the top of the support plate 1. The output shaft of the driving motor 201 is connected with a first bevel gear 202. The first bevel gear 202 meshes with a second bevel gear 204 and a third bevel gear 205. The second bevel gear 204 and the third bevel gear 205 are respectively fixedly connected with the rotating shaft 301 and the support pipe 3. Such a setting enables the support frame 303 and the rotating shaft 301 to rotate in opposite directions, and further enables the stirring directions of the first blade 302 and the third blade 305 to be opposite, so as to improve the stirring uniformity.
[0044] Embodiment 3 further optimizes the asphalt mixture stirrer provided in Embodiment 1 or 2. Specifically, as Figures 1 - 3 shown, a protective support mechanism 4 is arranged at the bottom of the support plate 1. The protective support mechanism 4 is used for protecting the first blade 302 and the third blade 305, and is also used for protecting the second blade 304, reducing the damage of the first blade 302, the third blade 305 and the second blade 304.
[0045] Furthermore, as Figure 1 and Figure 2 shown, the protective support mechanism 4 includes two protective members. Both protective members are installed at the bottom of the support plate 1, and the first blade 302 and the third blade 305 are located between the two protective members. The two protective members can cooperate with each other to protect the first blade 302, the third blade 305 and the second blade 304, and during stirring, the two protective members can be unfolded to support above the material bucket to support the support plate 1.
[0046] Furthermore, as Figure 2 shown, the protective member includes two first connection seats 401 fixedly installed at the bottom of the support plate 1. A damping rotating shaft is arranged between the two first connection seats 401, and the damping rotating shaft is connected with a second connection seat 402. The second connection seat 402 is fixedly connected with a protective shell 403. The protective shell 403 and the support plate 1 can be connected together through the cooperation of the first connection seat 401, the second connection seat 402 and the damping rotating shaft.
[0047] Furthermore, as Figure 2 shown, sliding grooves 404 are formed on both sides of the protective shell 403. Fixed bolts 407 are slidably connected in the two sliding grooves 404. A clamping plate 405 is threadedly connected between the two fixed bolts 407. Loosening the fixed bolts 407 can fix the position of the clamping plate 405, and the fixed bolts 407 can improve the protection effect on the first blade 302, the third blade 305 and the second blade 304.
[0048] Furthermore, as Figure 2 and Figure 3As shown, one side of the clamping plate 405 is fixedly connected with a rubber pad 406. The rubber pad 406 can prevent the clamping plate 405 from contacting the support base 306 and the support frame 303, further improving the protection effect. The clamping plates 405 in the two protective members are arranged one above the other. Refer to Figure 4 , when the two protective shells 403 are rotated horizontally and placed on the material barrel, they can be clamped on the rim of the material barrel through the fixing bolts 407, the clamping plate 405 and the rubber pad 406, improving the overall stability.
[0049] The use process of the asphalt mixture stirrer provided by the present utility model is as follows:
[0050] Rotate the protective shell 403 so that the protective shell 403 rotates to be parallel to the support plate 1, then place the protective shell 403 on the material barrel, and the support frame 303 and the rotating shaft 301 are inserted into the material barrel. After loosening the fixing bolt 407, push the clamping plate 405 to move so that the rubber pad 406 contacts the material barrel, and tighten the fixing bolt 407 so that the clamping plate 405 and the rubber pad 406 can be clamped on the rim of the material barrel. Start the driving motor 201, and the driving motor 201 drives the rotating shaft 301 and the support frame 303 to rotate through the first bevel gear 202, the second bevel gear 204 and the third bevel gear 205, so that the stirring directions of the first blade 302 and the third blade 305 are opposite to stir the asphalt mixture in the material barrel;
[0051] During transportation, rotate the first blade 302 and the third blade 305 to the Figure 3 state, then loosen the fixing bolt 407, adjust the position of the clamping plate 405 and then tighten the fixing bolt 407, and rotate the two protective shells 403 to be perpendicular to the support plate 1, that is, as Figure 4 shown. At this time, the protective support mechanism 4 can protect the first blade 302, the second blade 304, the third blade 305, etc.
[0052] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection or communication with each other; it can be directly connected, or indirectly connected through an intermediate medium, and can be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0053] Obviously, the embodiments described above are only a part of the embodiments of the present utility model, rather than all embodiments. The preferred embodiments of the present utility model are shown in the drawings, but they do not limit the patent scope of the present utility model. The present utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosed content of the present utility model more thorough and comprehensive. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing specific embodiments, or perform equivalent replacements on some of the technical features. Any equivalent structure that makes use of the content of the specification and drawings of the present utility model and is directly or indirectly applied to other related technical fields shall be similarly within the scope of the patent protection of the present utility model.
Claims
1. An asphalt mixture mixer, characterized in that: The invention comprises a support plate (1), a support tube (3) being mounted on the support plate (1) via a bearing, a rotating shaft (301) being connected to the middle of the support tube (3) via a bearing, a plurality of first blades (302) being arranged on the outer surface of the rotating shaft (301), support frames (303) being fixedly connected to both sides of the bottom of the support tube (3), and a plurality of third blades (305) being fixedly mounted on the inner side surface of the support frame (303).
2. An asphalt mixture mixer according to claim 1, characterized in that: A plurality of second blades (304) are fixedly mounted on the outer side surface of the support frame (303), and the second blades (304) and the third blades (305) are respectively located on two sides of the support frame (303).
3. An asphalt mixture mixer according to claim 2, characterized in that: A support seat (306) is installed at the bottom end of the rotating shaft (301) via a bearing, and the support seat (306) is fixedly connected to the support frame (303).
4. An asphalt mixture mixer according to claim 3, characterized in that: A protective cover (5) is provided on the top of the support plate (1), and a driving mechanism (2) is provided inside the protective cover (5), wherein the driving mechanism (2) is connected to the rotating shaft (301) and the support tube (3).
5. An asphalt mixture mixer according to claim 4, characterized in that: The driving mechanism (2) comprises a driving motor (201) mounted on the top of the support plate (1); the output shaft of the driving motor (201) is connected to a first bevel gear (202); the first bevel gear (202) is meshed with a second bevel gear (204) and a third bevel gear (205); the second bevel gear (204) and the third bevel gear (205) are respectively fixedly connected to the rotating shaft (301) and the support tube (3).
6. An asphalt mixture mixer according to claim 5, characterized in that: A protective support mechanism (4) is provided at the bottom of the support plate (1), and the protective support mechanism (4) is used for protecting the first blade (302) and the third blade (305).
7. An asphalt mixture mixer according to claim 6, characterized in that: The protective support mechanism (4) comprises two protective members, both of which are mounted on the bottom of the support plate (1), and the first blade (302) and the third blade (305) are located between the two protective members.
8. An asphalt mixture mixer according to claim 7, characterized in that: The protective member comprises two first connecting seats (401) fixedly mounted on the bottom of the support plate (1), a damping shaft is arranged between the two first connecting seats (401), the damping shaft is connected to a second connecting seat (402), and the second connecting seat (402) is fixedly connected to a protective shell (403).
9. An asphalt mixture mixer according to claim 8, characterized in that: Slide grooves (404) are provided on both sides of the protective shell (403), fixing bolts (407) are slidably connected in the two slide grooves (404), and a clamping plate (405) is threadedly connected between the two fixing bolts (407).
10. An asphalt mixture mixer according to claim 9, characterized in that: A rubber pad (406) is fixedly connected to one side of the clamping plate (405).