Welding binding force detection clamp tool for universal profile steel back
By designing a clamp tool for welding bonding force detection, the coordination of the drive motor and the dual-axis motor ensures that the material cooperates with the shaft hole of the fixed column, the material slippage caused by insufficient clamping force is solved, and the detection accuracy and device stability are improved.
Patent Information
- Application Number
- CN202421848844.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-01
AI Technical Summary
During the material stretching process of existing welding bonding force detection fixtures, insufficient clamping force causes the material to slip in the fixture, affecting the accuracy of the detection data.
A welding bonding force detection clamp tool for general-purpose steel backs is designed. The drill bit is driven to drill holes in the material by driving the motor, and the rotating rod is reversed through a dual-axis motor, and the L-shaped mounting plate and the rotating plate are folded, and the drill holes on the material are matched with the fixed column to ensure that the two ends of the material are in axial holes, thereby avoiding slippage caused by insufficient clamping force.
Through this design, material slippage caused by insufficient clamping force is avoided, material detection accuracy is improved, and the overall stability of the device is enhanced.
Smart Images

Figure CN223021733U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bonding force detection jigs, in particular to a jig tooling for detecting the welding bonding force of a general steel back. Background Technique
[0002] Detecting the welding bonding force of the steel back is crucial, which can ensure the product quality. Because insufficient welding bonding force may lead to weld cracking and component separation, affecting the product performance and service life. The welding bonding of the steel back often uses a tensile machine for detection.
[0003] In the prior art, such as Chinese Patent No.: CN219348465U, a tensile testing machine is disclosed. It includes a base, on the top of the base, there is a frame and an operation panel. On the upper surface of the base, two symmetrically arranged bearing seats are fixedly installed. On the top of the frame, a variable-speed motor is fixedly installed. In both bearing seats, a bidirectional lead screw is rotatably connected. On the outer surfaces of both bidirectional lead screws, two nuts distributed up and down are movably sleeved. One end of the nut far from the center of the frame is fixedly connected to a slider slidably connected to the side surface of the frame. On the upper ends of both bidirectional lead screws, belt pulleys are fixedly sleeved, and a belt is connected between the two belt pulleys. The output end of the variable-speed motor is fixedly connected to the top of one of the bidirectional lead screws. A round rod is fixedly connected between the left and right nuts, and on the outer surface of the round rod, two symmetrically arranged mounting plates are fixedly sleeved. This utility model can be flexibly adjusted according to the shape of the material and is suitable for clamping and fixing materials of different shapes.
[0004] In the above patent, although the device can clamp and fix materials of different shapes, during the stretching process of the materials, when the two ends of the materials are subjected to reverse pulling forces, it is often easy to slip in the fixture due to insufficient clamping force, thus affecting the accuracy of the detection data. Therefore, the utility model provides a jig tooling for detecting the welding bonding force of a general steel back. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a jig tooling for detecting the welding bonding force of a general steel back, which solves the problem that when the two ends of the material are subjected to reverse pulling forces, it is easy to slip in the fixture, thus affecting the accuracy of the detection data.
[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: A jig tooling for detecting the welding bonding force of a general steel back includes a workbench. On the top of the workbench, clamping mechanisms are symmetrically arranged for fixing the steel material. Both clamping mechanisms include:
[0007] Fixing component, the fixing component includes a bottom plate, rotating seats are symmetrically and fixedly installed on the top of the bottom plate, a rotating shaft is rotatably arranged on the inner wall of the rotating seat, a rotating plate is fixedly installed on the outer wall of one of the rotating shafts, a connecting plate is fixedly installed on the outer surface of the rotating plate, a fixing column is fixedly installed on the bottom surface of the connecting plate, an L-shaped mounting plate is fixedly installed on the outer wall of the other rotating shaft, a driving motor is fixedly installed on the top of the L-shaped mounting plate, a drill bit is fixedly installed at the output end of the driving motor, and the outer wall of the drill bit movably penetrates through the top of the L-shaped mounting plate and extends downward;
[0008] Placing component, the placing component includes a U-shaped frame, a partition is fixedly installed between the inner walls of the U-shaped frame, and a through hole is formed through the top of the partition.
[0009] Preferably, legs are fixedly installed at the bottom of the workbench, the workbench is inclined to the left, a limiting frame is fixedly installed at a position near the right side of the top of the workbench, one of the bottom plates is movably arranged inside the limiting frame, the other bottom plate is fixedly installed at a position near the left side of the top of the workbench, a hydraulic rod is fixedly installed at a position near the middle of the top of the workbench, a pressure sensor is fixedly installed at the telescopic end of the hydraulic rod, and the pressure sensor is in contact with the outer surface of the right bottom plate.
[0010] Preferably, one end of the rotating shaft movably penetrates through the inner wall of the rotating seat and extends to the outside, a worm gear is fixedly installed at the end of the rotating shaft, a double-shaft motor is fixedly installed on the top of the bottom plate, rotating rods are fixedly installed at both output ends of the double-shaft motor, a worm is fixedly installed at the end of the rotating rod, the worm is meshed with the worm gear, and a bearing seat is rotatably arranged at a position near the end of the outer wall of the worm gear, and the bearing seat is fixedly installed on the top of the bottom plate.
[0011] Preferably, four support plates are fixedly installed at a position near the middle of the top of the bottom plate, and the opposite side surfaces of the support plates are in contact with the side surface of the U-shaped frame.
[0012] Preferably, an electric push rod is fixedly installed at the bottom of the U-shaped frame, the bottom end of the electric push rod is fixedly installed on the top of the bottom plate, stud bolts are symmetrically and threadedly penetrated through the outer wall of the U-shaped frame, and fixing plates are rotatably arranged at the opposite ends of the stud bolts.
[0013] Preferably, connecting blocks are symmetrically and fixedly installed on the outer surfaces of both sides of the U-shaped frame, a guiding column is movably arranged inside the connecting block, the bottom end of the guiding column is fixedly connected to the top of the bottom plate, and limiting plates for limiting the connecting plate are symmetrically and fixedly installed at positions near the edges of the top of the U-shaped frame.
[0014] Beneficial effects
[0015] The utility model provides a welding bonding force detection fixture tooling for a general steel back. Compared with the prior art, it has the following beneficial effects:
[0016] (1) For the welding bonding force detection fixture tooling for the general steel back, the driving motor is used to drive the drill bit to rotate at a high speed to drill a hole in the material. Then, the double-shaft motor controls the rotating rod to reverse, turning the L-shaped mounting plate outward. At the same time, the rotating plate turns inward to match the drilled hole in the material with the fixing column. At this time, the fixing column plays a role in fixing the material. Since the two ends of the material and the fixing column are in shaft-hole fit, the phenomenon of the material slipping during the tensile test due to insufficient clamping force is avoided, and the detection accuracy of the material is improved.
[0017] (2) For the welding bonding force detection fixture tooling for the general steel back, the support plate can support the U-shaped frame to avoid the instability of the U-shaped frame when stretching the material and reduce the lateral pressure on the guide column. When the connecting plate contacts the top of the U-shaped frame, the connecting plate is stuck between the two limit plates, so that the lateral surface of the connecting plate can be limited, avoiding the bending phenomenon of the connecting plate during the tensile test, and thus improving the overall stability of the device. Description of the Drawings
[0018] Figure 1 is a three-dimensional external view schematic diagram of the utility model;
[0019] Figure 2 is a three-dimensional external view schematic diagram of the workbench of the utility model;
[0020] Figure 3 is a three-dimensional external view schematic diagram of the fixing component of the utility model;
[0021] Figure 4 is a three-dimensional external view schematic diagram of the placing component of the utility model.
[0022] In the figure: 1. Workbench; 11. Legs; 2. Clamping mechanism; 21. Fixing component; 211. Base plate; 212. Rotating seat; 213. Rotating shaft; 214. Worm gear; 215. Rotating plate; 216. Connecting plate; 217. Fixing column; 218. L-shaped mounting plate; 219. Driving motor; 2110. Drill bit; 2111. Double-shaft motor; 2112. Rotating rod; 2113. Worm; 2114. Bearing seat; 2115. Support plate; 22. Placing component; 221. Electric push rod; 222. U-shaped frame; 223. Connecting block; 224. Guide column; 225. Partition plate; 226. Through hole; 227. Stud; 228. Fixed plate; 229. Limit plate; 3. Hydraulic rod; 31. Pressure sensor; 4. Limit frame. Detailed Implementation Modes
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The utility model provides two technical solutions:
[0025] Figures 1-4 The first embodiment is shown: a welding bonding strength detection fixture for a universal steel back, comprising a workbench 1, a clamping mechanism 2 is symmetrically arranged on the top of the workbench 1 for fixing the steel material, and the two clamping mechanisms 2 each include:
[0026] The fixing assembly 21 comprises a bottom plate 211, a rotating seat 212 is symmetrically fixedly installed on the top of the bottom plate 211, a rotating shaft 213 is rotatably provided on the inner wall of the rotating seat 212, a rotating plate 215 is fixedly installed on the outer wall of one of the rotating shafts 213, a connecting plate 216 is fixedly installed on the outer surface of the rotating plate 215, a fixing column 217 is fixedly installed on the bottom surface of the connecting plate 216, an L-shaped mounting plate 218 is fixedly installed on the outer wall of the other rotating shaft 213, a driving motor 219 is fixedly installed on the top of the L-shaped mounting plate 218, a drill bit 2110 is fixedly installed on the output end of the driving motor 219, and the outer wall of the drill bit 2110 movably passes through the top of the L-shaped mounting plate 218 and extends to the bottom;
[0027] The placement component 22 includes a U-shaped frame 222, and a partition 225 is fixedly installed between the inner walls of the U-shaped frame 222. A through hole 226 is opened through the top of the partition 225. The through hole 226 can prevent the drill bit 2110 or the fixed column 217 from directly contacting the partition 225 to avoid interference or collision.
[0028] The bottom of the workbench 1 is fixedly installed with legs 11, and the workbench 1 is inclined to the left. When the workbench 1 is inclined, the clamping mechanism 2 on the right side is always in contact with the pressure sensor 31 on the hydraulic rod 3 under the action of gravity. A limit frame 4 is fixedly installed at a position near the right side of the top of the workbench 1. One of the bottom plates 211 is movably arranged inside the limit frame 4. By setting the limit frame 4, it plays a role in limiting and guiding the corresponding bottom plate 211. The other bottom plate 211 is fixedly installed at a position near the left side of the top of the workbench 1. A hydraulic rod 3 is fixedly installed at a position near the middle of the top of the workbench 1. The telescopic end of the hydraulic rod 3 is fixedly installed with a pressure sensor 31. The pressure sensor 31 is in contact with the outer surface of the right bottom plate 211. The pressure sensor 31 is a prior art. When an external force is applied, the elastic element deforms, and the strain gauge resistance pasted on it changes. The magnitude of the force is determined by measuring the resistance change. One end of the rotating shaft 213 movably penetrates the inner wall of the rotating seat 212 and extends to the outside. A worm gear 214 is fixedly installed at the end of the rotating shaft 213. A dual-axis motor 2111 is fixedly installed on the top of the bottom plate 211. Rotating rods 2112 are fixedly installed at both output ends of the dual-axis motor 2111. A worm 2113 is fixedly installed at the end of the rotating rod 2112. The worm 2113 is meshed with the worm gear 214. A bearing seat 2114 is rotatably arranged at a position near the end of the outer wall of the worm gear 214. The bearing seat 2114 is fixedly installed on the top of the bottom plate 211.
[0029] The drill bit 2110 is driven by the drive motor 219 to rotate at a high speed to drill a hole in the material. Then, the dual-axis motor 2111 is controlled to reverse the rotating rod 2112, and the L-shaped mounting plate 218 is folded outward. At the same time, the rotating plate 215 is folded inward to cooperate the drilled hole in the material with the fixing column 217. At this time, the fixing column 217 plays a role in fixing the material. Since the two ends of the material and the fixing column 217 are in shaft-hole fit, the phenomenon that the material slips during the tensile test due to insufficient clamping force is avoided, and the detection accuracy of the material is improved.
[0030] Figures 1-4The second embodiment is shown. The main difference from the first embodiment is that: four support plates 2115 are fixedly installed at a position near the middle of the top of the bottom plate 211. The surfaces of the opposite sides of the support plates 2115 are in contact with the sides of the U-shaped frame 222. An electric push rod 221 is fixedly installed at the bottom of the U-shaped frame 222, and the bottom end of the electric push rod 221 is fixedly installed on the top of the bottom plate 211. The outer wall of the U-shaped frame 222 is symmetrically threaded through with stud bolts 227. Knobs for convenient operation by personnel are provided at the ends of the stud bolts 227. Fixed plates 228 are rotatably arranged at the opposite ends of the stud bolts 227. The fixed plates 228 play a role in initially fixing the material to prevent displacement during the drilling process. Connecting blocks 223 are symmetrically and fixedly installed on the outer surfaces of both sides of the U-shaped frame 222. Guide posts 224 are movably arranged inside the connecting blocks 223. The bottom ends of the guide posts 224 are fixedly connected to the top of the bottom plate 211. Limit plates 229 for limiting the connecting plate 216 are symmetrically and fixedly installed at positions near the edges of the top of the U-shaped frame 222.
[0031] The U-shaped frame 222 can be supported by the support plates 2115 to avoid the instability of the U-shaped frame 222 when stretching the material, and reduce the lateral pressure on the guide posts 224. When the U-shaped frame 222 moves up and down, by providing the guide posts 224, the guide posts 224 play a role in guiding and limiting the U-shaped frame 222. When the connecting plate 216 contacts the top of the U-shaped frame 222, the connecting plate 216 is stuck between the two limit plates 229, so that the lateral surface of the connecting plate 216 can be limited to avoid the bending phenomenon of the connecting plate 216 during the tensile test, thereby improving the overall stability of the device.
[0032] Meanwhile, the content not described in detail in this specification belongs to the well-known prior art of those skilled in the art.
[0033] In use, place the material horizontally on the partition plate 225. Initially fix the material by turning the stud 227 in cooperation with the fixed plate 228. After that, start the dual-axis motor 2111 to drive the two rotating rods 2112 to rotate, and cooperate with the worm gears 2113 and worm wheels 214 on both sides to rotate in the same direction, so that the two rotating shafts 213 drive the rotating plate 215 and the L-shaped mounting plate 218 to turn over respectively. Due to the angular difference between the L-shaped mounting plate 218 and the rotating plate 215, when the L-shaped mounting plate 218 turns inwards, the rotating plate 215 turns outwards. When the drill bit 2110 is perpendicular to the partition plate 225, start the electric push rod 221, and cooperate with the U-shaped frame 222 to push the material on the partition plate 225 into contact with the drill bit 2110. Then, cooperate with the drive motor 219 to drive the drill bit 2110 to rotate at a high speed, so that a hole can be drilled in the material. After that, move the material downward through the electric push rod 221 to separate it from the drill bit 2110. Immediately afterwards, control the rotating rod 2112 to reverse through the dual-axis motor 2111, turn the L-shaped mounting plate 218 outwards, and at the same time, turn the rotating plate 215 inwards until the connecting plate 216 contacts the top surface of the U-shaped frame 222 and the connecting plate 216 is stuck between the two limit plates 229. At this time, the fixing column 217 is above the drilled hole of the material. Then, push the material upward through the electric push rod 221 to match the drilled hole in the material with the fixing column 217. At this time, the fixing column 217 plays a role in fixing the material. Finally, start the hydraulic rod 3 to make the pressure sensor 31 contact and squeeze the right bottom plate 211, so that the right bottom plate 211 moves away from the left bottom plate 211 until the material breaks, so as to achieve the detection effect. Since the two ends of the material and the fixing column 217 are in shaft-hole fit, the phenomenon of the material slipping due to insufficient clamping force is avoided, and the detection accuracy of the material is improved.
[0034] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0035] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fixture for testing the welding strength of a universal steel back, comprising a workbench (1), characterized in that: The top of the workbench (1) is symmetrically provided with clamping mechanisms (2) for fixing the steel material, and the two clamping mechanisms (2) each comprise: A fixing component (21), the fixing component (21) comprising a bottom plate (211), a rotating seat (212) being symmetrically fixedly mounted on the top of the bottom plate (211), a rotating shaft (213) being rotatably mounted on the inner wall of the rotating seat (212), a rotating plate (215) being fixedly mounted on the outer wall of one of the rotating shafts (213), a connecting plate (216) being fixedly mounted on the outer surface of the rotating plate (215), a fixing column (217) being fixedly mounted on the bottom surface of the connecting plate (216), an L-shaped mounting plate (218) being fixedly mounted on the outer wall of the other rotating shaft (213), a driving motor (219) being fixedly mounted on the top of the L-shaped mounting plate (218), a drill bit (2110) being fixedly mounted on the output end of the driving motor (219), and the outer wall of the drill bit (2110) movably passes through the top of the L-shaped mounting plate (218) and extends to the bottom; A placement component (22) is provided, wherein the placement component (22) comprises a U-shaped frame (222), a partition (225) is fixedly installed between the inner walls of the U-shaped frame (222), and a through hole (226) is opened through the top of the partition (225).
2. The welding bonding strength detection fixture for universal steel back according to claim 1 is characterized in that: A support leg (11) is fixedly mounted on the bottom of the workbench (1); the workbench (1) is tilted to the left; a limit frame (4) is fixedly mounted on the top of the workbench (1) near the right side; one of the bottom plates (211) is movably arranged inside the limit frame (4); the other bottom plate (211) is fixedly mounted on the top of the workbench (1) near the left side; a hydraulic rod (3) is fixedly mounted on the top of the workbench (1) near the middle; a pressure sensor (31) is fixedly mounted on the telescopic end of the hydraulic rod (3); the pressure sensor (31) is in contact with the outer surface of the bottom plate (211) on the right side.
3. The welding bonding strength detection fixture for universal steel back according to claim 1 is characterized in that: One end of the rotating shaft (213) movably passes through the inner wall of the rotating seat (212) and extends to the outside; a worm gear (214) is fixedly mounted on the end of the rotating shaft (213); a dual-axis motor (2111) is fixedly mounted on the top of the base plate (211); both output ends of the dual-axis motor (2111) are fixedly mounted with a rotating rod (2112); a worm gear (2113) is fixedly mounted on the end of the rotating rod (2112); the worm gear (2113) is meshingly connected with the worm gear (214); a bearing seat (2114) is rotatably arranged on the outer wall of the worm gear (214) near the end; the bearing seat (2114) is fixedly mounted on the top of the base plate (211).
4. The welding bonding strength detection fixture for universal steel back according to claim 1 is characterized in that: Four support plates (2115) are fixedly installed near the middle of the top of the bottom plate (211), and the surfaces of the opposite sides of the support plates (2115) are in contact with the side surfaces of the U-shaped frame (222).
5. The welding bonding strength detection fixture for universal steel back according to claim 1 is characterized in that: An electric push rod (221) is fixedly mounted on the bottom of the U-shaped frame (222), and the bottom end of the electric push rod (221) is fixedly mounted on the top of the bottom plate (211). A stud (227) is symmetrically threaded through the outer wall of the U-shaped frame (222), and a fixing plate (228) is rotatably arranged at the opposite end of one side of the stud (227).
6. The welding bonding strength detection fixture for universal steel back according to claim 1 is characterized in that: Connecting blocks (223) are symmetrically fixedly installed on the outer surfaces of both sides of the U-shaped frame (222); guide columns (224) are movably provided on the inner walls of the connecting blocks (223); the bottom ends of the guide columns (224) are fixedly connected to the top of the bottom plate (211); and limiting plates (229) for limiting the connecting plate (216) are symmetrically fixedly installed at positions near the edges of the top of the U-shaped frame (222).
Citation Information
Patent Citations
Tension testing machine
CN219348465U