Insulating ring feeding and mounting device

By designing the insulating ring feeding installation device, the combination of the fine punching rod and the annular punching rod is used to solve the problem of inconvenient insulating ring processing and installation flow, and the efficiency of battery processing is improved.

CN223023305UActive Publication Date: 2025-06-24WUXI XUJIE PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421911827.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-24
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

During the battery processing, the processing and installation of the insulating rings has problems such as inconvenient flow, resulting in inefficiency.

Method used

An insulating ring feeding installation device is designed, including an insulating belt feeding mechanism, a punching mechanism, a battery clamping mechanism and a waste belt winding mechanism. The precise processing and installation of the insulating ring is achieved through the cooperation of the fine punching rod and the annular punching rod.

Benefits of technology

The device can be performed separately in two processes without the need to be carried out separately, reducing the flow of the insulating ring and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an insulating ring feeding and mounting device, which relates to the technical field of battery processing equipment and comprises an insulating tape feeding mechanism, a punching mechanism, a battery clamping mechanism and a waste tape winding mechanism. The punching mechanism comprises a punching bottom plate, a thin punching rod, an annular punching rod and a first driving part used for driving the thin punching rod and the annular punching rod to do lifting motion. An insulating tape from the insulating tape feeding mechanism sequentially passes through the bottom end of the thin punching rod and the bottom end of the annular punching rod. During processing, a belt-shaped insulating ring material is supplied to the punching mechanism through the insulating belt feeding mechanism, the inner circle of the insulating ring is punched and removed through the fine punching rod, and then the complete insulating ring is punched from the belt-shaped material through the annular punching rod and passes through the through hole until the insulating ring is pressed into the end part of a battery under the through hole; the two working procedures do not need to be carried out independently, circulation of the insulating ring is reduced, and the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery processing equipment, in particular to an insulating ring feeding and installing device. Background Art

[0002] A battery refers to a cup, trough or other container or part of the space of a composite container containing an electrolyte solution and metal electrodes to generate current, and is a device that can convert chemical energy into electrical energy. It has positive and negative electrodes. With the progress of technology, a battery generally refers to a small device that can generate electrical energy, such as a solar cell. The performance parameters of a battery mainly include electromotive force, capacity, specific energy and resistance. Using a battery as an energy source, a current with a stable voltage, stable current, long-term stable power supply and little influence from the outside can be obtained. Moreover, the battery has a simple structure, is easy to carry, the charging and discharging operations are simple and easy, is not affected by the external climate and temperature, and has stable and reliable performance, playing a great role in all aspects of modern social life.

[0003] Covering an insulating ring on the battery end face is a part of battery processing. Generally, the insulating ring is first processed into a shape, and then the insulating ring is successively installed on the battery end face through equipment. Since the insulating ring is very thin and has a small size, the processing and transfer are very inconvenient.

[0004] In view of this, there is an urgent need for an insulating ring feeding and installing device. Summary of the Invention

[0005] Aiming at the problems existing in the prior art, the utility model solves this problem with the following technical structure.

[0006] To achieve the above object, the utility model adopts the following technical scheme:

[0007] An insulating ring feeding and installing device, comprising: an insulating tape feeding mechanism, a punching mechanism, a battery clamping mechanism and a waste tape winding mechanism;

[0008] The punching mechanism includes a punching bottom plate, a fine punching rod, a circular punching rod and a first driving member for driving the fine punching rod and the circular punching rod to move up and down. The fine punching rod is arranged on one side of the circular punching rod, and the insulating tape from the insulating tape feeding mechanism successively passes through the bottom ends of the fine punching rod and the circular punching rod;

[0009] A through hole is opened directly below the circular punching rod on the punching bottom plate, and the battery clamping mechanism is used to fix the end of the battery directly below the through hole;

[0010] The waste tape winding mechanism is used to wind the waste tape punched by the punching mechanism.

[0011] Its further feature lies in that,

[0012] A pressing plate is provided on the top surface of the punching bottom plate. An insulating tape channel is provided between the pressing plate and the punching bottom plate. The insulating tape is threaded through the insulating channel. First punching holes and second punching holes adapted to the fine punching rod and the annular punching rod are respectively formed in the pressing plate.

[0013] One end of the punching bottom plate is provided with a waste tape traction assembly. The waste tape traction assembly includes a mounting frame, a driving roller, a driven roller and a second driving member. The driving roller and the driven roller are both rotatably arranged on the mounting frame. The driving roller is arranged at the bottom of the driven roller. The insulating tape is threaded between the driving roller and the driven roller. The second driving member is used to drive the driving roller to rotate. The waste tape traction assembly is arranged at one end of the annular punching rod away from the fine punching rod.

[0014] Adjusting blocks are slidably arranged at both ends of the driven roller. Two adjusting screws are rotatably arranged on the mounting frame. The two adjusting screws are respectively threadedly connected to the two adjusting blocks. The axial directions of the two adjusting screws are in the vertical direction.

[0015] A detection plate is arranged at the outlet end of the insulating tape channel. A detection channel adapted to the insulating tape channel is arranged in the detection plate. One-shaped through holes are respectively formed at the top end and the bottom end of the detection channel of the detection plate. A U-shaped plate is arranged on one side of the detection plate. An infrared sensor receiving end and an output end facing the one-shaped through holes are respectively arranged at both ends of the U-shaped plate.

[0016] A discharge hole is formed in the punching bottom plate directly below the fine punching rod.

[0017] The insulating tape feeding mechanism includes an insulating tape feeding reel and a first tensioning assembly. The first tensioning assembly is used to tension the insulating tape from the insulating tape feeding reel.

[0018] The battery clamping mechanism includes a mounting seat arranged on one side of the punching bottom plate and two clamping jaws slidably arranged on the mounting seat.

[0019] The waste tape winding mechanism includes a waste tape winding reel and a second tensioning assembly. The second tensioning assembly is used to tension the waste tape to be wound.

[0020] The first driving member is a cylinder.

[0021] The following beneficial effects can be achieved by adopting the above structure of the utility model:

[0022] During processing, the strip-shaped insulating ring material is supplied to the punching mechanism through the insulating tape feeding mechanism. The inner circle of the insulating ring is removed by punching through the fine punching rod. Then, the annular punching rod punches the complete insulating ring from the strip-shaped material, passes through the through hole, and is pressed into the end of the battery directly below the through hole until the processing and installation of the insulating ring are completed. The two processes do not need to be carried out separately, reducing the transfer of the insulating ring and improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic structural view of the present application;

[0024] Figure 2 is a schematic structural view of a part of the structure in the present application;

[0025] Figure 3 is a schematic structural view of the punching mechanism and the detection plate in the present application;

[0026] Figure 4 is a schematic structural view of the punching bottom plate in the present application;

[0027] Figure 5 is a schematic structural view of the punching mechanism in the present application;

[0028] Figure 6 is a schematic structural view of the waste tape traction assembly in the present application;

[0029] Figure 7 is a schematic structural view of the battery clamping mechanism in the present application.

[0030] In the figure: 1. Insulating tape feeding mechanism; 11. Insulating tape feeding reel; 12. First tensioning assembly; 2. Punching mechanism; 21. Punching bottom plate; 211. Through hole; 212. Discharge hole; 22. Fine punching rod; 23. Ring punching rod; 24. Pressing plate; 25. Driving roller; 26. Driven roller; 27. Adjusting block; 28. Adjusting screw; 3. Battery clamping mechanism; 31. Mounting seat; 32. Claw; 4. Waste tape winding mechanism; 41. Waste tape collecting reel; 42. Second tensioning assembly; 5. Detection plate; 51. Linear through hole; 6. U-shaped plate; 7. Cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0032] It should be noted that the terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a process, method, apparatus, product or equipment comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or equipment.

[0033] The following is combined with Figures 1 - 7 This application is described in further detail.

[0034] refer to Figures 1 - 5 The insulating ring feeding and installation device shown in the figure comprises: an insulating tape feeding mechanism 1, a punching mechanism 2, a battery clamping mechanism 3 and a waste tape winding mechanism 4; the punching mechanism 2 comprises a punching bottom plate 21, a fine punching rod 22, an annular punching rod 23 and a first driving member (the first driving member can be a cylinder 7) for driving the fine punching rod 22 and the annular punching rod 23 to perform lifting movements, the fine punching rod 22 is arranged on one side of the annular punching rod 23, and the insulating tape from the insulating tape feeding mechanism 1 passes through the bottom ends of the fine punching rod 22 and the annular punching rod 23 in sequence; the punching bottom plate 21 is provided with a through hole 211 just below the annular punching rod 23, and the battery clamping mechanism 3 is used to fix the end of the battery just below the through hole 211; the waste tape winding mechanism 4 is used to wind up the waste tape of the punching mechanism 2 After punching, the punching bottom plate 21 is provided with a discharge hole 212 just below the fine punching rod 22, so that the circular material cut by the fine punching rod 22 can be discharged from the arrangement hole 212 to avoid accumulation in the equipment. In this way, when the end face of the battery is covered with an insulating ring, the strip-shaped insulating ring material is supplied to the punching mechanism 2 through the insulating tape feeding mechanism 1, and the inner circle of the insulating ring is punched out by the fine punching rod 22. Then, the annular punching rod 23 (the bottom end of the annular punching rod 23 is annular and matches the shape and size of the insulating ring) punches the complete insulating ring from the strip material, passes through the through hole 211, and is pressed into the battery end just below the through hole 211, thereby completing the processing and installation of the insulating ring. The two processes do not need to be performed separately, reducing the circulation of the insulating ring and improving the processing efficiency.

[0035] refer to Figures 1 - 5 As shown, a pressing plate 24 is provided on the top surface of the punching bottom plate 21, and an insulating tape channel is reserved between the pressing plate 24 and the punching bottom plate 21, and the insulating tape is passed through the insulating channel. A first punching hole and a second punching hole respectively adapted to the fine punching rod 22 and the annular punching rod 23 are opened on the pressing plate 24. The insulating tape is pressed on the top surface of the punching bottom plate 21 by the pressing plate 24 to ensure accurate punching of the fine punching rod 22 and the annular punching rod 23.

[0036] refer to Figure 2 and Figure 6As shown in the figure, a waste tape traction assembly is provided at one end of the punching bottom plate 21. The waste tape traction assembly includes a mounting frame, a driving roller 25, a driven roller 26, and a second driving member. The driving roller 25 and the driven roller 26 are both rotatably arranged on the mounting frame. The driving roller 25 is arranged at the bottom of the driven roller 26. The insulating tape passes through between the driving roller 25 and the driven roller 26. The second driving member is used to drive the driving roller 25 to rotate. The waste tape traction assembly is arranged at one end of the annular punching rod 23 away from the fine punching rod 22. In this way, the punched insulating tape (waste tape) is pulled by the driving roller 25 until it is wound by the waste tape winding mechanism 4. At the same time, in order to adapt to the traction of insulating tapes with different thicknesses, adjusting blocks 27 are slidably arranged at both ends of the driven roller 26. Two adjusting screws 28 are rotatably arranged on the mounting frame. The two adjusting screws 28 are respectively threadedly connected to the two adjusting blocks 27. The axial directions of the two adjusting screws 28 are in the vertical direction. In this way, by rotating the adjusting screws 28, the distance between the driving roller 25 and the driven roller 26 can be adjusted to adapt to the traction of insulating tapes with different thicknesses.

[0037] Reference Figure 3 As shown in the figure, in order to detect the uncorrectly punched insulating rings in real time, a detection plate 5 is provided at the outlet end of the insulating tape channel. A detection channel adapted to the insulating tape channel is arranged in the detection plate 5. One-shaped through holes 51 are opened at the top and bottom ends of the detection channel of the detection plate 5. A U-shaped plate 6 is arranged on one side of the detection plate 5. An infrared sensor receiving end and an output end facing the one-shaped through holes 51 are respectively arranged at both ends of the U-shaped plate 6. In this way, when the waste tape after punching passes through the detection channel, if the infrared sensor receiving end does not correctly receive the signal output by the infrared sensor output end, it means that the insulating ring is not punched successfully, and the staff can make timely adjustments.

[0038] Reference Figure 1 As shown in the figure, the insulating tape feeding mechanism 1 includes an insulating tape feeding roll 11 and a first tensioning assembly 12. The first tensioning assembly 12 is used to tension the insulating tape from the insulating tape feeding roll 11. The waste tape winding mechanism 4 includes a waste tape winding roll 41 and a second tensioning assembly 42. The second tensioning assembly 42 is used to tension the waste tape to be wound. In this way, the insulating tape is continuously supplied to the punching mechanism 2, and at the same time, the waste tape winding mechanism continuously winds the waste tape after punching the insulating rings.

[0039] Reference Figure 2 and Figure 7 As shown in the figure, the battery clamping mechanism 3 includes a mounting seat 31 arranged on one side of the punching bottom plate 21 and two clamping jaws 32 slidably arranged on the mounting seat 31. In this way, the two clamping jaws 32 move towards each other to clamp the battery, ensuring that the battery end face is directly below the through hole 211.

[0040] The working principle of the utility model is as follows: during processing, the insulating strip feeding mechanism 1 or the active roller 25 and the driven roller 26 are rotated to feed the strip-shaped insulating ring material to the punching mechanism 2, the inner circle of the insulating ring is punched out by the fine punching rod 22, and then the annular punching rod 23 punches the complete insulating ring from the strip material, passes through the through hole 211, and is pressed into the end of the battery just below the through hole 211, thereby completing the processing and installation of the insulating ring, and the two processes do not need to be performed separately, reducing the circulation of the insulating ring and improving the processing efficiency.

[0041] The above are only preferred embodiments of the present application, and the present invention is not limited to the above embodiments. It is understood that other improvements and changes directly derived or associated by those skilled in the art without departing from the spirit and concept of the present invention should be considered to be included in the protection scope of the present invention.

Claims

1. An insulating ring feeding and installing device, characterized in that: include: An insulating tape feeding mechanism (1), a punching mechanism (2), a battery clamping mechanism (3) and a waste tape winding mechanism (4); The punching mechanism (2) comprises a punching bottom plate (21), a thin punching rod (22), an annular punching rod (23), and a first driving member for driving the thin punching rod (22) and the annular punching rod (23) to perform lifting movements, wherein the thin punching rod (22) is arranged on one side of the annular punching rod (23), and the insulating tape from the insulating tape feeding mechanism (1) passes through the bottom ends of the thin punching rod (22) and the annular punching rod (23) in sequence; The punching bottom plate (21) is provided with a through hole (211) directly below the annular punching rod (23), and the battery clamping mechanism (3) is used to fix the end of the battery directly below the through hole (211); The waste tape reeling mechanism (4) is used for reeling in the waste tape after being punched by the punching mechanism (2).

2. The insulating ring feeding and installing device according to claim 1, characterized in that: A pressing plate (24) is provided on the top surface of the punching bottom plate (21), an insulating tape channel is provided between the pressing plate (24) and the punching bottom plate (21), the insulating tape is passed through the insulating channel, and a first punching hole and a second punching hole are provided on the pressing plate (24) to respectively match the thin punching rod (22) and the annular punching rod (23).

3. The insulating ring feeding and installing device according to claim 1, characterized in that: A waste tape traction assembly is arranged at one end of the punching bottom plate (21), and the waste tape traction assembly comprises a mounting frame, an active roller (25), a driven roller (26) and a second driving member. The active roller (25) and the driven roller (26) are both rotatably arranged on the mounting frame, the active roller (25) is arranged at the bottom of the driven roller (26), and the insulating tape is passed between the active roller (25) and the driven roller (26). The second driving member is used to drive the active roller (25) to rotate. The waste tape traction assembly is arranged at one end of the annular punching rod (23) away from the fine punching rod (22).

4. The insulating ring feeding and installing device according to claim 3 is characterized in that: Adjustment blocks (27) are slidably arranged at both ends of the driven roller (26), and two adjustment screws (28) are rotatably arranged on the mounting frame. The two adjustment screws (28) are respectively threadedly connected to the two adjustment blocks (27), and the axes of the two adjustment screws (28) are oriented in a vertical direction.

5. The insulating ring feeding and installing device according to claim 2, characterized in that: A detection plate (5) is arranged at one end of the outlet of the insulating tape channel, a detection channel adapted to the insulating tape channel is arranged inside the detection plate (5), a straight-line through hole (51) is provided at the top and bottom of the detection channel of the detection plate (5), a U-shaped plate (6) is arranged on one side of the detection plate (5), and an infrared sensor receiving end and an output end facing the straight-line through hole (51) are respectively arranged at two ends of the U-shaped plate (6).

6. The insulating ring feeding and installing device according to claim 1, characterized in that: The punching bottom plate (21) is provided with a discharge hole (212) directly below the thin punching rod (22).

7. The insulating ring feeding and installing device according to claim 1, characterized in that: The insulating tape feeding mechanism (1) comprises an insulating tape feeding roll (11) and a first tensioning assembly (12), wherein the first tensioning assembly (12) is used for tensioning the insulating tape from the insulating tape feeding roll (11).

8. The insulating ring feeding and installing device according to claim 1, characterized in that: The battery clamping mechanism (3) comprises a mounting seat (31) arranged on one side of the punched bottom plate (21) and two clamping claws (32) slidably arranged on the mounting seat (31).

9. The insulating ring feeding and installing device according to claim 1, characterized in that: The waste tape winding mechanism (4) comprises a waste tape receiving roll (41) and a second tensioning assembly (42), wherein the second tensioning assembly (42) is used for tensioning the waste tape to be wound up.

10. The insulating ring feeding and installing device according to claim 3, characterized in that: The first driving member is a cylinder (7).