Coagulated bead membrane-breaking recovery device

Abstract

The utility model discloses a condensed bead broken membrane recovery device which comprises a base, a first motor and a cylindrical barrel are installed on the base, a rotating shaft is rotatably installed at the bottom of the cylindrical barrel, the first motor is in transmission connection with the rotating shaft, a placing frame is installed at the top end of the rotating shaft, and a separation barrel is installed on the inner side of the placing frame. A film breaking structure is mounted at the feeding hole in the outer side of the cylindrical barrel, and a guide groove is mounted at the feeding hole in the inner side of the cylindrical barrel. According to the coagulated bead membrane breaking and recycling device, the membrane breaking structure is arranged, more crevasses can be formed in a coagulated bead membrane before coagulated beads enter the separation barrel, so that the coagulated bead membrane and coagulated bead liquid are more quickly separated, the rotating shaft can be driven to rotate by arranging the first motor and chain transmission, then the separation barrel on the placing frame is driven to rotate through the rotating shaft, and the coagulated bead membrane breaking and recycling device is more convenient to use. According to the device, the bead condensation liquid in the separation barrel can be thrown out through centrifugal force, so that a bead condensation film is separated from the bead condensation liquid, finally, the bead condensation liquid is disinfected through the material collecting box, and thus the bead condensation liquid is recycled.

Description

Technical Field

[0001] The utility model relates to the technical field of pearl production, in particular to a device for recycling broken membranes of pearls. Background Art

[0002] Pearls are bead-shaped washing products wrapped in a transparent PVA water-soluble film and containing washing liquid, which are crystal clear. Due to their convenience and speed of use, pearls have been widely used in all aspects of life, specifically including laundry pearls, dishwashing pearls, disinfection pearls, oil stain remover pearls, etc.

[0003] During the production process of pearls, sometimes due to machine or human operation problems, the pearls may break and leak liquid. Timely picking and processing can avoid contaminating normal pearl products. At the same time, the broken pearl material needs to be recycled. However, there is currently no machine that can effectively recycle broken pearls. Either the broken pearl film and pearl liquid are discarded together, resulting in waste, or the pearl film and pearl liquid are separated manually, which not only wastes manpower but also pollutes the clean pearl liquid. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a device for recycling broken membranes of pearls to solve the problems raised in the background art in view of the deficiencies of the prior art.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] A device for recycling broken membranes of pearls includes a base. A first motor and a cylindrical barrel are installed on the base. A rotating shaft passing through the bottom of the cylindrical barrel is rotatably installed at the center of the bottom of the cylindrical barrel. A cavity is provided inside the base. The output shaft of the first motor and the part of the rotating shaft outside the cylindrical barrel are both arranged in the cavity of the base. Sprockets are installed on the output shaft of the first motor and the bottom end of the rotating shaft, and the two sprockets are connected by a chain drive.

[0007] A placing rack is installed at the top end of the rotating shaft. The top of the placing rack is lower than the top opening of the cylindrical barrel. A separating barrel is installed inside the placing rack. The top of the separating barrel is flush with the top of the placing rack. An inlet is opened on the side wall of the cylindrical barrel. The position of the inlet is higher than the placing rack. A membrane-breaking structure is installed at the inlet outside the cylindrical barrel. A guiding groove is installed at the inlet inside the cylindrical barrel. The end of the guiding groove faces the inside of the placing rack.

[0008] As a preferred solution of the condensate bead film-breaking recovery device, the placement rack includes a first circular ring and a second circular ring. The second circular ring is located directly above the first circular ring, and the two circular rings are connected by six connecting plates distributed in a circular array. A cross-shaped bottom plate is installed inside the first circular ring, and a cross-shaped limiting protrusion is installed on the top of the bottom plate. Two threaded holes that are symmetric about the axis of the second circular ring are reserved inside the second circular ring.

[0009] As a preferred solution of the condensate bead film-breaking recovery device, the separation barrel includes a barrel body. A number of uniformly distributed filtering holes are provided on the barrel body. A third circular ring and a fourth circular ring are respectively installed at the edge of the barrel mouth and the bottom edge of the barrel body. Two installation through holes that are symmetric about the axis of the third circular ring are reserved inside the third circular ring. A cross bar is arranged inside the third circular ring. The axis of the cross bar is in the same plane as the axis of the third circular ring and perpendicular to each other. Both ends of the cross bar are fixed inside the third circular ring. Four grooves that are distributed in a circular array about the axis of the fourth circular ring are provided at the bottom of the fourth circular ring.

[0010] As a preferred solution of the condensate bead film-breaking recovery device, the film-breaking structure includes a housing. The shape of the housing is approximately L-shaped. Openings are provided at the top end and the front end of the housing. A slope is installed at the bottom of the inner cavity of the housing. The sliding direction of the slope faces the front opening of the housing. A first flip cover is rotatably installed at the top opening of the housing. A row of rollers is rotatably installed between the left and right inner side walls of the housing. The rollers are located below the top opening of the housing. A number of uniformly distributed steel needles are installed on the rollers. The left ends of the roller shafts of all the rollers pass through the housing and are installed with gears. Adjacent gears are meshed with each other. A protective cover is installed on the left side of the housing. All the gears are located inside the protective cover. A second motor is installed outside the protective cover. The output shaft of the second motor is connected to the roller shaft of one of the rollers.

[0011] As a preferred solution of the condensate bead film-breaking recovery device, a material receiving box is arranged beside the base. The material receiving box includes a box body. An ultraviolet lamp is installed at the top of the inner cavity of the box body. An opening is provided at the top of the box body, and a second flip cover is rotatably installed at the opening. A liquid discharge port is provided at the bottom of the front side of the box body, and a solenoid valve is installed at the liquid discharge port.

[0012] As a preferred solution of the condensate bead film-breaking recovery device, a liquid outlet is provided at the bottom of the side of the cylindrical barrel. An inlet is provided at the top of the box body. The liquid outlet of the cylindrical barrel is higher than the inlet of the box body, and the liquid outlet and the inlet are connected by an inclined downward pipe.

[0013] As a preferred solution of the condensate bead film-breaking recovery device, a barrel cover is covered on the top of the cylindrical barrel. Three buckles distributed in a circular array are installed between the outer side of the cylindrical barrel and the outer side of the barrel cover.

[0014] Advantages of the present utility model:

[0015] The pearl-breaking and recycling device of the present utility model can make more punctures on the pearl film before the pearl enters the separation barrel through the set film-breaking structure, thereby helping the pearl film and the pearl liquid to be separated faster. By setting the first motor and chain drive, the rotating shaft can be driven to rotate, and then the separation barrel on the placement rack can be driven to rotate by the rotating shaft. The pearl liquid in the separation barrel can be thrown out by centrifugal force, so as to separate the pearl film from the pearl liquid. Finally, the pearl liquid is disinfected by the material collection box, so as to realize the recycling of the pearl liquid. Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required to be used in the embodiments of the present utility model will be briefly introduced below. Obviously, the following described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 It is a schematic diagram of the overall structure of the pearl-breaking and recycling device of the present utility model.

[0018] Figure 2 It is a schematic diagram of the transmission structure between the first motor and the rotating shaft of the present utility model.

[0019] Figure 3 It is a schematic diagram of the inner structure of the cylindrical barrel of the present utility model.

[0020] Figure 4 It is a schematic diagram of the structure of the placement rack of the present utility model.

[0021] Figure 5 It is a schematic diagram of the structure of the separation barrel of the present utility model.

[0022] Figure 6 It is a schematic diagram of the side sectional structure of the film-breaking structure of the present utility model.

[0023] Figure 7 It is a schematic diagram of the top view structure of the film-breaking structure of the present utility model.

[0024] Figure 8 It is a schematic diagram of the side sectional structure of the material collection box of the present utility model.

[0025] In the figure:

[0026] 1. Base; 2. First motor; 3. Cylindrical barrel; 4. Rotating shaft; 5. Chain; 6. Placing rack; 61. First ring; 62. Second ring; 63. Connecting plate; 64. Bottom plate; 65. Limiting protrusion; 7. Separation barrel; 71. Barrel body; 72. Third ring; 73. Fourth ring; 74. Cross bar; 8. Film-breaking structure; 81. Housing; 82. Slope; 83. First flip cover; 84. Roller; 85. Steel needle; 86. Gear; 87. Protective cover; 88. Second motor; 9. Guide groove; 10. Material collection box; 101. Box body; 102. Ultraviolet lamp; 103. Second flip cover; 104. Solenoid valve; 11. Barrel cover. Detailed implementation manners

[0027] The technical solution of the present utility model will be further described below in conjunction with the accompanying drawings and through specific implementation manners.

[0028] Among them, the accompanying drawings are only for illustrative purposes, showing only schematic diagrams, not physical diagrams, and should not be construed as a limitation of this patent; in order to better illustrate the embodiments of the present utility model, some components in the accompanying drawings will be omitted, enlarged or reduced, which do not represent the dimensions of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted.

[0029] In the accompanying drawings of the embodiments of the present utility model, the same or similar reference numerals correspond to the same or similar components; in the description of the present utility model, it should be understood that if terms such as "upper", "lower", "left", "right", "inner", "outer", etc. are used to indicate the orientation or positional relationship, it is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the accompanying drawings are only for illustrative purposes and should not be construed as a limitation of this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0030] In the description of the present utility model, unless otherwise clearly specified and limited, if terms such as "connection" are used to indicate the connection relationship between components, this term should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0031] Such as Figures 1 to 8As shown in the figure, the utility model provides a device for recycling broken film of laundry beads, which includes a base 1. A first motor 2 and a cylindrical barrel 3 are installed on the base 1. The top of the cylindrical barrel 3 is covered with a barrel cover 11. Three buckles distributed in an annular array are installed between the outer side of the cylindrical barrel 3 and the outer side of the barrel cover 11. A rotating shaft 4 passing through the bottom of the cylindrical barrel 3 is rotatably installed at the center position of the bottom of the cylindrical barrel 3. A cavity is arranged inside the base 1. The output shaft of the first motor 2 and the part of the rotating shaft 4 outside the cylindrical barrel 3 are both arranged in the cavity of the base 1. Sprockets are installed on the output shaft of the first motor 2 and the bottom end of the rotating shaft 4, and the two sprockets are connected by a chain 5. Through the transmission connection of the chain 5, the first motor 2 can drive the rotating shaft 4 to rotate. A controller is also installed outside the cylindrical barrel 3, and the controller is connected to control the first motor 2.

[0032] Please refer to Figure 2 and Figure 3 , a placing rack 6 is installed at the top end of the rotating shaft 4. The top of the placing rack 6 is lower than the top opening of the cylindrical barrel 3. A separating barrel 7 is installed inside the placing rack 6. The top of the separating barrel 7 is flush with the top of the placing rack 6. An inlet is opened on the side wall of the cylindrical barrel 3. The position of the inlet is higher than the placing rack 6. A film-breaking structure 8 is installed at the inlet outside the cylindrical barrel 3. A guiding groove 9 is installed at the inlet inside the cylindrical barrel 3. The end of the guiding groove 9 faces the inside of the placing rack 6. The function of the film-breaking structure 8 is to pierce the film of the damaged laundry beads. The punctured laundry beads can slide into the separating barrel 7 inside the placing rack 6 through the guiding groove 9. The rotating shaft 4 can drive the placing rack 6 to rotate, and then drive the separating barrel 7 to rotate through the placing rack 6. The function of the separating barrel 7 is to separate the laundry bead liquid from the laundry bead film by centrifugal force. The separated laundry bead liquid will fall to the inner bottom of the cylindrical barrel 3, and the laundry bead film will remain in the separating barrel 7.

[0033] Please refer to Figure 4 , the placing rack 6 includes a first ring 61 and a second ring 62. The second ring 62 is located directly above the first ring 61, and the two rings are connected by six connecting plates 63 distributed in an annular array. A cross-shaped bottom plate 64 is installed inside the first ring 61, and a cross-shaped limiting protrusion 65 is installed on the top of the bottom plate 64. Two threaded holes symmetrically arranged about the axis of the second ring 62 are reserved inside the second ring 62. The inner radius of the first ring 61 is the same as the inner radius of the second ring 62. The top end of the rotating shaft 4 is fixed to the cross center at the bottom of the bottom plate 64, and the axis of the rotating shaft 4 coincides with the axis of the first ring 61.

[0034] Please refer to Figure 5, the separation barrel 7 includes a barrel body 71, and a number of uniformly distributed filtering holes are provided on the barrel body 71. The filtering holes on the barrel body 71 only allow the condensate liquid to pass through. A third ring 72 and a fourth ring 73 are respectively installed at the edge of the barrel mouth and the bottom edge of the barrel body 71. Two installation through holes symmetric about the axis of the third ring 72 are reserved inside the third ring 72. A cross bar 74 is arranged inside the third ring 72. The axis of the cross bar 74 is in the same plane as the axis of the third ring 72 and perpendicular to each other. Both ends of the cross bar 74 are fixed inside the third ring 72. Four grooves distributed in an annular array about the axis of the fourth ring 73 are provided at the bottom of the fourth ring 73. The outer radius of the barrel body 71, the outer radius of the third ring 72, and the outer radius of the fourth ring 73 are the same, and are all equal to the inner radius of the first ring 61. When the separation barrel 7 is correctly placed inside the placement rack 6, the limit protrusion 65 of the placement rack 6 will insert into the groove at the bottom of the fourth ring 73. At the same time, the threaded hole on the second ring 62 will be aligned with the installation through hole on the third ring 72. At this time, a bolt is passed through the installation through hole and matched with the threaded hole, and the bolt is tightened, then the separation barrel 7 can be fixed to the placement rack 6. Remove the bolt, and then hold the cross bar 74 and pull it up, then the separation barrel 7 can be taken out.

[0035] Please refer to Figure 6 and Figure 7, the film-breaking structure 8 includes a housing 81. The shape of the housing 81 is approximately L-shaped. The housing 81 is fixed on the cylindrical barrel 3. Openings are provided at the top end and the front end of the housing 81. The front opening of the housing 81 is aligned with the feed inlet on the cylindrical barrel 3. A slope 82 is installed at the bottom of the inner cavity of the housing 81. The downward sliding direction of the slope 82 faces the front opening of the housing 81. A first flip cover 83 is rotatably installed at the top opening of the housing 81. A row of rollers 84 is rotatably installed between the left and right inner side walls of the housing 81. The rollers 84 are located below the top opening of the housing 81. A number of evenly distributed steel needles 85 are installed on the rollers 84. The steel needles 85 on adjacent rollers 84 are staggered. The left ends of the roller shafts of all the rollers 84 pass through the housing 81 and are installed with gears 86. Adjacent gears 86 are meshed with each other. A protective cover 87 is installed on the left side of the housing 81. All the gears 86 are located inside the protective cover 87. A second motor 88 is installed outside the protective cover 87. The output shaft of the second motor 88 is connected to the roller shaft of one of the rollers 84. The second motor 88 is controlled by the controller on the cylindrical barrel 3. The second motor 88 can directly control the rotation of the roller 84 connected to its output shaft. Then, through the meshing transmission of the gears 86, other rollers 84 can be driven to rotate together, and the rotation directions of adjacent rollers 84 are opposite. When the rollers 84 rotate, they will drive the steel needles 85 to rotate. The damaged beads enter through the top opening of the housing 81 and will pass through the rollers 84. During this period, the steel needles 85 will puncture many holes in the bead film. Increasing the holes in the bead film can make the bead film separate from the bead liquid faster. The beads passing through the rollers 84 will fall onto the slope 82 and then fall from the feed inlet on the cylindrical barrel 3 onto the guide groove 9 along the slope 82.

[0036] Please refer to Figure 8 , a receiving box 10 is provided beside the base 1. The receiving box 10 includes a box body 101. An ultraviolet lamp 102 is installed at the top of the inner cavity of the box body 101. An opening is provided at the top of the box body 101, and a second flip cover 103 is rotatably installed at the opening. A liquid discharge port is provided at the bottom of the front side of the box body 101, and a solenoid valve 104 is installed at the liquid discharge port. A liquid outlet is provided at the bottom side of the cylindrical barrel 3. An inlet is provided at the top of the box body 101. The liquid outlet of the cylindrical barrel 3 is higher than the inlet of the box body 101, and the liquid outlet and the inlet are connected by an obliquely downward pipeline. The separated bead liquid will enter the box body 101 through the pipeline under the action of gravity. The ultraviolet lamp 102 can disinfect the bead liquid. The switches of the ultraviolet lamp 102 and the solenoid valve 104 are both controlled by the controller on the cylindrical barrel 3.

[0037] The working principle and usage process of the present utility model:

[0038] When the bead film-breaking recycling device is in use, first start the second motor 88, and then pour the damaged beads into the housing 81 of the film-breaking structure 8. After the bead film is punctured by the steel needle 85, it will fall from the feeding port on the cylindrical barrel 3 along the slope 82 onto the guiding groove 9, and then the beads slide into the separation barrel 7 inside the placing rack 6 through the guiding groove 9. Observe the amount of beads in the separation barrel 7 from the top opening of the cylindrical barrel 3. When the beads are filled to two-thirds of the capacity of the separation barrel 7, stop putting in the beads, turn off the second motor 88, cover the barrel cover 11, and lock the buckle between the cylindrical barrel 3 and the barrel cover 11. Turn on the first motor 2 and the ultraviolet lamp 102. The first motor 2 drives the placing rack 6 and the separation barrel 7 to rotate through the chain 5 and the rotating shaft 4. The bead liquid passes through the filtering holes on the barrel body 71 under the action of centrifugal force, and then falls to the inner bottom of the cylindrical barrel 3, and then enters the material collection box 10 through the pipeline between the cylindrical barrel 3 and the box body 101. The ultraviolet lamp 102 will disinfect the bead liquid, and the bead film will remain in the separation barrel 7. After the separation is completed, turn off the first motor 2. After the separation barrel 7 stops rotating, open the barrel cover 11, remove the bolts between the placing rack 6 and the separation barrel 7, and after taking out the separation barrel 7, the bead film inside can be cleaned up.

[0039] It should be noted that the above specific implementation manners are only the preferred embodiments of the present invention and the applied technical principles. Those skilled in the art should understand that various modifications, equivalent replacements, changes, etc. can be made to the present invention. However, as long as these transformations do not deviate from the spirit of the present invention, they should be within the protection scope of the present invention. In addition, some terms used in the description and claims of this application are not restrictive, but are only for the convenience of description.

Claims

1. A bead rupture membrane recovery device, characterized in that: The invention comprises a base (1), wherein a first motor (2) and a cylindrical barrel (3) are mounted on the base (1), a rotating shaft (4) penetrating the bottom of the cylindrical barrel (3) is rotatably mounted at the center of the bottom of the cylindrical barrel (3), a cavity is arranged inside the base (1), an output shaft of the first motor (2) and a portion of the rotating shaft (4) located outside the cylindrical barrel (3) are both arranged in the cavity of the base (1), a sprocket is mounted on the output shaft of the first motor (2) and the bottom end of the rotating shaft (4), and the two sprockets are connected by a chain (5); A placing rack (6) is installed at the top of the rotating shaft (4), the top of the placing rack (6) is lower than the top barrel mouth of the cylindrical barrel (3), a separation barrel (7) is installed on the inner side of the placing rack (6), the top of the separation barrel (7) is flush with the top of the placing rack (6), a feed port is opened on the side wall of the cylindrical barrel (3), the position of the feed port is higher than the placing rack (6), a film breaking structure (8) is installed at the feed port on the outer side of the cylindrical barrel (3), and a guide groove (9) is installed at the feed port on the inner side of the cylindrical barrel (3), and the end of the guide groove (9) faces the inner side of the placing rack (6).

2. The device for recovering condensed beads by rupturing membrane according to claim 1, characterized in that: The placement rack (6) comprises a first circular ring (61) and a second circular ring (62), the second circular ring (62) being located directly above the first circular ring (61), and the two circular rings being connected via six connecting plates (63) distributed in a circular array, a cross-shaped bottom plate (64) being installed on the inner side of the first circular ring (61), and a cross-shaped limiting protrusion (65) being installed on the top of the bottom plate (64), and two threaded holes being reserved on the inner side of the second circular ring (62) being symmetrical with respect to the axis of the second circular ring (62).

3. The device for recovering condensed beads by rupturing membrane according to claim 1, characterized in that: The separation barrel (7) comprises a barrel body (71), on which a plurality of evenly distributed filtering holes are arranged, a third circular ring (72) and a fourth circular ring (73) are respectively installed at the barrel mouth edge and the bottom edge of the barrel body (71), two installation through holes which are symmetrical with respect to the axis of the third circular ring (72) are reserved on the inner side of the third circular ring (72), a cross bar (74) is arranged on the inner side of the third circular ring (72), the axis of the cross bar (74) and the axis of the third circular ring (72) are in the same plane and are perpendicular to each other, both ends of the cross bar (74) are fixed on the inner side of the third circular ring (72), and four grooves which are distributed in a circular array with respect to the axis of the fourth circular ring (73) are arranged on the bottom of the fourth circular ring (73).

4. The device for recovering condensed beads by rupturing membrane according to claim 1, characterized in that: The membrane breaking structure (8) comprises a shell (81), the shape of the shell (81) is approximately L-shaped, the top and front ends of the shell (81) are both provided with openings, a slope (82) is installed at the bottom of the inner cavity of the shell (81), the sliding direction of the slope (82) is toward the front end opening of the shell (81), a first flip cover (83) is rotatably installed at the top opening of the shell (81), and a row of rollers (84) are rotatably installed between the left and right inner walls of the shell (81), and the rollers (84) are located at the top opening of the shell (81). Below the opening, a plurality of uniformly distributed steel needles (85) are installed on the roller (84), the left ends of the roller shafts of all the rollers (84) pass through the housing (81) and are installed with gears (86), and adjacent gears (86) are meshed with each other. A protective cover (87) is installed on the left side of the housing (81), and all the gears (86) are located inside the protective cover (87). A second motor (88) is installed outside the protective cover (87), and the output shaft of the second motor (88) is connected to the roller shaft of one of the rollers (84).

5. The device for recovering condensed beads by rupturing membrane according to claim 1, characterized in that: A material receiving box (10) is arranged next to the base (1), and the material receiving box (10) comprises a box body (101), an ultraviolet lamp (102) is installed at the top of the inner cavity of the box body (101), an opening is opened at the top of the box body (101), and a second flip cover (103) is rotatably installed at the opening, and a liquid discharge port is arranged at the bottom of the front side of the box body (101), and a solenoid valve (104) is installed at the liquid discharge port.

6. The device for recovering condensed beads by rupturing membrane according to claim 5, characterized in that: A liquid outlet is provided at the bottom of the side of the cylindrical barrel (3), and a liquid inlet is provided at the top of the box body (101). The liquid outlet of the cylindrical barrel (3) is higher than the liquid inlet of the box body (101), and the liquid outlet and the liquid inlet are connected via a downwardly slanting pipe.

7. The device for recovering condensed beads by rupturing membrane according to claim 1, characterized in that: The top of the cylindrical barrel (3) is covered with a barrel cover (11), and three buckles distributed in a ring array are installed between the outer side of the cylindrical barrel (3) and the outer side of the barrel cover (11).

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