Tensioning device for heating wire metal wire
By designing a tensioning device including support columns, slide rails, sliders, moving guide rollers and counterweights, the problems of inefficiency and consistency of traditional tensioning methods are solved, and high precision and stable tension of the heating wire wire are achieved, and a variety of specifications of heating wire wires are adapted to.
Patent Information
- Application Number
- CN202422919570.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The tensioning method of traditional heating wire relies on manual adjustment, which is inefficient and difficult to ensure consistency and accuracy of tension, affecting the heating efficiency and safety of the heating wire.
A tensioning device including support columns, slide rails, sliders, moving guide rollers and counterweights is designed. The tensioning force is generated by the gravity of the moving guide rollers and sliders, and the tensioning force is adjusted through the lever principle to adapt to different specifications of heating wire wires.
It significantly improves the tension accuracy and stability of the heating wire wire, and users can quickly adjust the tension without disassembling the equipment, and adapt to various specifications of the heating wire wire.
Smart Images
Figure CN223028338U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating wire production, and particularly relates to a tensioning device for the metal wire of a heating wire. Background Art
[0002] A heating wire is an element that generates heat after being powered on to achieve a certain purpose. It can be divided into various types such as nickel-chromium wire and iron-chromium-aluminum wire according to the raw materials added during the production process.
[0003] During the production process of heating wires, the tension degree of the metal wire is one of the key factors affecting the performance of heating wires. Traditional tensioning methods often rely on manual adjustment, which is not only inefficient but also difficult to ensure the consistency and accuracy of the tension degree, thus affecting the heating efficiency and safety of heating wires. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a tensioning device for the metal wire of a heating wire, which overcomes the deficiencies of the prior art, is reasonably designed, can significantly improve the tensioning precision and stability of the metal wire of the heating wire, and is convenient to adjust. Users can quickly adjust the tension degree according to actual needs without disassembling the equipment.
[0005] To achieve the above purposes, the utility model is realized through the following technical solutions:
[0006] A tensioning device for the metal wire of a heating wire includes a support column. A slide rail is vertically installed on the front surface of the support column. A slider is slidably connected to the outer surface of the slide rail. A mounting plate is installed on the outer surface of the slider. A moving guide roller is installed on the outer surface of the mounting plate through a mounting shaft. The upper end of the support column is fixedly installed with a support frame. A fixed guide roller is installed on the front side of the support frame through a mounting shaft. The middle of the support frame is respectively rotatably connected with a first rotating shaft and a second rotating shaft through bearings. A first gear and a second gear are respectively fixedly installed at one ends of the first rotating shaft and the second rotating shaft. A chain is wound around the surfaces of the first gear and the second gear. One end of the chain is connected to the slider, and the other end of the chain is fixedly connected with a counterweight.
[0007] Preferably, a driving tooth is fixedly installed at the other end of the first rotating shaft. An angle potentiometer is fixedly installed on the left side surface of the support frame through a mounting support plate. A driven gear is fixedly installed on the rotating terminal of the angle potentiometer. The driving tooth meshes with the driven gear.
[0008] Preferably, a first fixed roller groove, a second fixed roller groove, a third fixed roller groove, and a fourth fixed roller groove are sequentially arranged on the outer circumferential surface of the fixed guide roller from inside to outside, and a first moving roller groove, a second moving roller groove, and a third moving roller groove are sequentially arranged on the outer circumferential surface of the moving guide roller from inside to outside; the heating wire metal wire is led out after sequentially bypassing the first fixed roller groove, the first moving roller groove, the second fixed roller groove, the second moving roller groove, the third fixed roller groove, the third moving roller groove, and the fourth fixed roller groove.
[0009] Preferably, photoelectric sensors are arranged at both the upper end and the lower end of the side surface of the support column, and an induction sheet is fixedly installed on the side surface of the mounting plate, and the induction sheet is matched with the induction end of the photoelectric sensor.
[0010] Preferably, buffer cylinders are fixedly installed at both the upper end and the lower end of the support column, and a limiting block is fixedly installed on the inner side surface of the mounting plate, and the upper surface and the lower surface of the limiting block are respectively in contact with the buffer columns of the two buffer cylinders in a matching manner.
[0011] The utility model provides a tensioning device for a heating wire metal wire. It has the following beneficial effects: Under the action of the gravity of the moving guide roller and the slider, the whole moving guide roller always has a downward acting force, so that a pulling force can be applied to the metal wire wound around the fixed guide roller and the moving guide roller through the downward pulling force of the moving guide roller, so as to effectively ensure the tension of the metal wire itself. In addition, by setting a counterweight, one end of the chain is connected to the slider, and the other end of the chain is connected to the counterweight, so that part of the gravity of the slider and the moving guide roller can be offset by the counterweight through the lever principle. Therefore, different weights of counterweights can be replaced according to the requirements of heating wire metal wires of different specifications, so that the pulling force of the metal wire can be adjusted adaptively to ensure that the metal wire can have a tension suitable for its own specifications. Then, the utility model can adapt to the tensioning requirements of heating wire metal wires of various specifications. Description of the Drawings
[0012] In order to more clearly illustrate the technical solutions in the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the prior art.
[0013] Figure 1 Structural Schematic of the Present Utility Model Figure 1 ;
[0014] Figure 2 Structural Schematic of the Present Utility Model Figure 2 ;
[0015] Figure 3 Partial Structural Schematic Diagram of the Moving Guide Roller and the Fixed Guide Roller in the Present Utility Model;
[0016] Figure 4Partial structural schematic diagram of the angle potentiometer in the present utility model;
[0017] Description of reference numerals in the figure:
[0018] 1. Support column; 2. Slide rail; 3. Slide block; 4. Mounting plate; 5. Moving guide roller; 6. Support frame; 7. Fixed guide roller; 8. First rotating shaft; 9. Second rotating shaft; 10. First gear; 11. Second gear; 12. Chain; 13. Counterweight; 14. Driving tooth; 15. Angle potentiometer; 16. Driven gear; 17. Photoelectric sensor; 18. Inductive sheet; 19. Buffer cylinder; 20. Limit block; 21. Mounting support plate; 51. First moving roller groove; 52. Second moving roller groove; 53. Third moving roller groove; 71. First fixed roller groove; 72. Second fixed roller groove; 73. Third fixed roller groove; 74. Fourth fixed roller groove. Specific embodiments
[0019] To make the objectives, technical solutions and advantages of the present utility model clearer, the technical solutions in the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the present utility model.
[0020] Example 1, as Figures 1-4 shown, a tensioning device for a heating wire metal wire includes a support column 1. A slide rail 2 is vertically installed on the front surface of the support column 1. A slide block 3 is slidably connected to the outer surface of the slide rail 2. A mounting plate 4 is installed on the outer surface of the slide block 3. A moving guide roller 5 is installed on the outer surface of the mounting plate 4 through a mounting shaft; A support frame 6 is fixedly installed at the upper end of the support column 1. A fixed guide roller 7 is installed on the front side of the support frame 6 through a mounting shaft. The middle of the support frame 6 is respectively rotatably connected to a first rotating shaft 8 and a second rotating shaft 9 through bearings. A first gear 10 and a second gear 11 are fixedly installed at one ends of the first rotating shaft 8 and the second rotating shaft 9 respectively. A chain 12 is wound around the surfaces of the first gear 10 and the second gear 11. One end of the chain 12 is connected to the slide block 3, and the other end of the chain 12 is fixedly connected to a counterweight 13.
[0021] In this embodiment, a first fixed roller groove 71, a second fixed roller groove 72, a third fixed roller groove 73 and a fourth fixed roller groove 74 are sequentially arranged on the outer circumferential surface of the fixed guide roller 7 from inside to outside. A first moving roller groove 51, a second moving roller groove 52 and a third moving roller groove 53 are sequentially arranged on the outer circumferential surface of the moving guide roller 5 from inside to outside; The heating wire metal wire is led out after sequentially passing around the first fixed roller groove 71, the first moving roller groove 51, the second fixed roller groove 72, the second moving roller groove 52, the third fixed roller groove 73, the third moving roller groove 53 and the fourth fixed roller groove 74.
[0022] Working principle:
[0023] In use, the heating wire metal wire produced by the previous process is introduced into the first fixed roller groove 71 on the outer circumferential surface of the fixed guide roller 7, and then bypasses the first fixed roller groove 71, the first moving roller groove 51, the second fixed roller groove 72, the second moving roller groove 52, the third fixed roller groove 73, the third moving roller groove 53 and the fourth fixed roller groove 74 respectively, and is led out through the fourth fixed roller groove 74 and introduced into the subsequent wire collecting mechanism. In this embodiment, under the action of the gravity of the moving guide roller 5 and the slider 3, the whole moving guide roller 5 always has a downward acting force, so that through the downward pulling force of the moving guide roller 5, through the action of the moving guide roller 5 and the fixed guide roller 7, a pulling action can be applied to the metal wire wound on the fixed guide roller 7 and the moving guide roller 5, so as to effectively ensure the tension of the metal wire itself. In addition, in this embodiment, by setting the counterweight 13, one end of the chain 12 is connected to the slider 3, and the other end of the chain 12 is connected to the counterweight 13, so that through the lever principle, the counterweight 13 can be used to offset part of the gravity of the slider 3 and the moving guide roller 5. Therefore, according to the requirements of heating wire metal wires of different specifications, different weights of counterweights 13 can be replaced, so as to quickly adjust the tension of the metal wire according to the requirements of heating wire metal wires of different specifications, so as to ensure that the metal wire can have a tension suitable for its own specifications. Then the utility model can meet the tension requirements of heating wire metal wires of various specifications.
[0024] Embodiment 2, as a further preferred scheme of Embodiment 1, a driving gear 14 is fixedly installed at the other end of the first rotating shaft 8, an angle potentiometer 15 is fixedly installed on the left side surface of the support frame 6 through a mounting support plate 21, a driven gear 16 is fixedly installed on the rotating terminal of the angle potentiometer 15, and the driving gear 14 meshes with the driven gear 16.
[0025] Therefore, when the current wire pay-off speed is different from the subsequent wire take-up speed, at this time, the slider 3 moves up and down along the slide rail 2 to ensure the tension of the wire between the fixed guide roller 7 and the movable guide roller 5; and when the slider 3 moves up and down, it will also drive the chain 12 to move accordingly, and then drive the first gear 10 to rotate. Thus, the driving tooth 14 is driven to rotate synchronously through the first rotating shaft 8 in the middle of the first gear 10. Also, since the driving tooth 14 meshes with the driven gear 16 on the rotating terminal of the angle potentiometer 15, therefore, the rotation state of the first gear 10 can be monitored in real time through the angle potentiometer 15. Thus, by measuring the rotation state of the first gear 10, the sliding position and sliding speed of the slider 3 can be accurately judged. In this embodiment, the signal output end of the angle potentiometer 15 can be connected to the signal input end of the controller, and the signal output end of the controller can be connected to the driving motor of the wire take-up mechanism. Thus, according to the sliding position and sliding speed of the slider 3 output by the angle potentiometer 15, the rotation speed of the driving motor of the wire take-up mechanism can be adjusted adaptively, and then the wire take-up rate can be adjusted, so as to effectively avoid the slider 3 sliding to the uppermost or lowermost position of the slide rail 2, and further avoid the problems of wire breakage or slack.
[0026] Embodiment 3, as a further preferred solution of Embodiment 1, photoelectric sensors 17 are provided at both the upper end and the lower end of the side surface of the support column 1, and an induction sheet 18 is fixedly installed on the side surface of the mounting plate 4. The induction sheet 18 matches the induction end of the photoelectric sensor 17, and the signal output end of the photoelectric sensor 17 is connected to the signal input end of the controller. Therefore, when the slider 3 slides to the uppermost or lowermost position of the slide rail 2, it will be sensed by the photoelectric sensor 17 and the induction sheet 18 on the side surface of the mounting plate 4. Thus, the signal can be transmitted to the controller through the photoelectric sensor 17, and the controller controls the alarm to send an alarm to the staff, so as to timely adjust the wire pay-off or wire take-up speed of the wire, and avoid the problems of wire breakage or slack.
[0027] Embodiment 4, as a further preferred solution of Embodiment 1, buffer cylinders 19 are fixedly installed at both the upper end and the lower end of the support column 1, and a limit block 20 is fixedly installed on the inner side surface of the mounting plate 4. The upper surface and the lower surface of the limit block 20 are respectively in contact with the buffer columns of the two buffer cylinders 19 in a matching manner. The buffer cylinders 19 can limit the slider, so that when the slider 3 slides to the uppermost or lowermost position of the slide rail 2, effective buffering can be achieved through the buffer columns of the buffer cylinders 19.
[0028] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A tensioning device for a heating wire, characterized in that: The invention comprises a support column (1), a slide rail (2) being vertically mounted on the front surface of the support column (1), a slider (3) being slidably connected to the outer surface of the slide rail (2), a mounting plate (4) being mounted on the outer surface of the slider (3), a movable guide roller (5) being mounted on the outer surface of the mounting plate (4) via a mounting shaft; a support frame (6) being fixedly mounted on the upper end of the support column (1), a fixed guide roller (7) being mounted on the front side surface of the support frame (6) via a mounting shaft, a first rotating shaft (8) and a second rotating shaft (9) being rotatably connected in the middle of the support frame (6) via bearings, a first gear (10) and a second gear (11) being fixedly mounted on one end of the first rotating shaft (8) and the second rotating shaft (9), a chain (12) being wound around the surface of the first gear (10) and the second gear (11), one end of the chain (12) being connected to the slider (3), and the other end of the chain (12) being fixedly connected to a counterweight (13).
2. A tensioning device for a heating wire according to claim 1, characterized in that: A driving tooth (14) is fixedly mounted on the other end of the first rotating shaft (8); an angle potentiometer (15) is fixedly mounted on the left side of the supporting frame (6) via a mounting support plate (21); a driven gear (16) is fixedly mounted on the rotating terminal of the angle potentiometer (15); and the driving tooth (14) is meshed with the driven gear (16).
3. A tensioning device for a heating wire according to claim 1, characterized in that: The outer circumferential surface of the fixed guide roller (7) is provided with a first fixed roller groove (71), a second fixed roller groove (72), a third fixed roller groove (73) and a fourth fixed roller groove (74) in sequence from the inside to the outside, and the outer circumferential surface of the movable guide roller (5) is provided with a first movable roller groove (51), a second movable roller groove (52) and a third movable roller groove (53) in sequence from the inside to the outside; the heating wire metal wire is led out after passing through the first fixed roller groove (71), the first movable roller groove (51), the second fixed roller groove (72), the second movable roller groove (52), the third fixed roller groove (73), the third movable roller groove (53) and the fourth fixed roller groove (74) in sequence.
4. A tensioning device for a heating wire according to claim 1, characterized in that: Photoelectric sensors (17) are provided at the upper and lower ends of the side surface of the support column (1), and a sensing sheet (18) is fixedly mounted on the side of the mounting plate (4), wherein the sensing sheet (18) matches the sensing end of the photoelectric sensor (17).
5. A tensioning device for a heating wire according to claim 1, characterized in that: The upper and lower ends of the support column (1) are fixedly mounted with a buffer cylinder (19), and the inner side surface of the mounting plate (4) is fixedly mounted with a limit block (20), and the upper and lower surfaces of the limit block (20) are respectively in contact with the buffer columns of the two buffer cylinders (19).