Positioning tool for electric spark machining of roll forging die
By designing an electric spark processing positioning tool for roller forging die including arc-shaped support part, inclined support part and connection part, the problems of low manual alignment efficiency and serious positioning in the prior art are solved, and the rapid and accurate positioning of roller forging die processing are achieved, and product quality is improved.
Patent Information
- Application Number
- CN202421900649.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-07
AI Technical Summary
In the prior art, the electric spark processing positioning of the roller forging mold in the forging process requires manual use of a dial meter to correct the meter, resulting in low work efficiency and serious positioning, which affects the processing quality and product quality.
A roller forging die electric spark processing positioning tool is designed, including arc-shaped support part, inclined support part and connection part. Through the design of these components, the rapid and accurate positioning of the roller forging die blank is achieved to avoid manual alignment.
It improves the positioning accuracy and production efficiency of electric spark processing of roller forging dies, reduces the labor intensity of employees, and improves the quality of roller forging die manufacturing and forging product quality.
Smart Images

Figure CN223028654U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roll forging die processing, in particular to a positioning tooling for electric discharge machining of roll forging dies. Background Art
[0002] With the rapid development of the modernization and automation of the forging product manufacturing industry, customers' requirements for the dimensional accuracy and surface quality of forgings are getting higher and higher. Therefore, the quality of the roll forging process in the forging process is also continuously improved. In the past, the roll forging dies for the roll forging process of forgings were all processed by electric discharge machining. During the electric discharge machining positioning, a dial indicator was manually used to measure around the die for alignment. When processing the next roll forging die, the alignment needed to be repeated. This not only has low work efficiency during batch production, but also is prone to positioning deviation, seriously affecting the processing quality of the roll forging die and the quality of the forging product.
[0003] Therefore, it is necessary to design a positioning tooling for electric discharge machining of roll forging dies to improve the above problems. Summary of the Utility Model
[0004] Aiming at the above problems in the prior art, the utility model provides a positioning tooling for electric discharge machining of roll forging dies, which can ensure the rapid and accurate machining of roll forging dies and improve the production efficiency.
[0005] To achieve the above object, the technical solution adopted by the utility model is:
[0006] A positioning tooling for electric discharge machining of roll forging dies includes a tooling main body. The upper part of the tooling main body is provided with a supporting part for supporting the roll forging die blank. The supporting part is arc-shaped, and the radius of the arc is 120 mm. The supporting part extends to be provided with a first inclined supporting part, and the first inclined supporting part extends to be provided with a second inclined supporting part. The width of the first inclined supporting part is smaller than the width of the second inclined supporting part. On the side of the upper part of the tooling main body away from the supporting part, there is a connecting part. The connecting part is provided with a connecting hole for connecting two tooling main bodies. The connecting part includes a first platform connected to the second inclined supporting part and a second platform connected to the first platform. The height of the second platform is lower than the height of the first platform.
[0007] Preferably, the included angle between the first inclined supporting part and the second inclined supporting part is 11.79°.
[0008] Preferably, the included angle between the second inclined supporting part and the generatrix of the sector where the supporting part away from the second inclined supporting part is located is 85°.
[0009] Preferably, the center of the connecting hole is located on the connection line between the first platform and the second platform.
[0010] Preferably, a groove is formed in the connection hole of the utility model.
[0011] Due to the above technical solution, compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] 1. The positioning tooling for electric discharge machining of a roll forging die of the utility model does not require manual alignment with a dial indicator, greatly improving the positioning accuracy and production efficiency of electric discharge machining of the roll forging die, reducing the labor intensity of employees, improving the manufacturing quality of the roll forging die, and further improving the product quality of forgings;
[0013] 2. The positioning tooling for electric discharge machining of a roll forging die of the utility model has accurate positioning, ensuring fast and accurate machining of the roll forging die, and is more suitable for mass production. Description of the Drawings
[0014] By referring to the following description in conjunction with the drawings, and with a more comprehensive understanding of the utility model, other objects and results of the utility model will become more apparent and easier to understand. In the drawings:
[0015] Figure 1 is a perspective view of an embodiment of the utility model;
[0016] Figure 2 is a side view of an embodiment of the utility model;
[0017] Figure 3 is a top view of an embodiment of the utility model;
[0018] Figure 4 is a side view for explaining the angle of an embodiment of the utility model;
[0019] The reference numerals therein include: the tooling main body 1, the support part 2, the first inclined support part 3, the second inclined support part 4, the connection part 5, the connection hole 6, the first platform 51, the second platform 52, and the groove 61. Detailed Embodiments
[0020] The technical solutions of the embodiments of the utility model will be clearly and completely described below with reference to the drawings. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the utility model without creative efforts shall fall within the scope protected by the utility model.
[0021] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0022] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. It should be pointed out that all the drawings are exemplary representations. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0023] The following further describes the present utility model in detail through specific implementation examples in conjunction with the drawings.
[0024] Refer to Figures 1 to 4 , Figure 1 is the three-dimensional view of the example of the present utility model, Figure 2 is the side view of the example of the present utility model, Figure 3 is the top view of the example of the present utility model, Figure 4 is the side view of the relevant angle description of the example of the present utility model. A positioning tooling for electrical discharge machining of a roll forging die provided by the present utility model includes a tooling main body 1, a support portion 2, a first inclined support portion 3, a second inclined support portion 4, a connection portion 5, and a connection hole 6, all of which are precision machined by wire cutting to ensure accuracy. The lower part of the tooling main body 1 is in a cuboid shape. The support portion 2 is arranged on one side of the upper part of the tooling main body 1 and is used for supporting and positioning the roll forging die blank. The support portion 2 is in an arc shape, and the radius of the arc is 120 mm. The first inclined support portion 3 extends obliquely from one side of the support portion 2, and the second inclined support portion 4 extends obliquely from one side of the first inclined support portion 3, that is, the first inclined support portion 3 and the second inclined support portion 4 are sequentially arranged and obliquely extended from one side of the support portion 2 for supporting and positioning the roll forging die blank. The width of the first inclined support portion 3 is smaller than the width of the second inclined support portion 4. In an example of the present utility model, refer to Figure 4, the acute angle between the first inclined support portion 3 and the second inclined support portion 4 is 11.79°, the angle between the second inclined support portion 4 and the generatrix of the sector where the support portion 2 away from the second inclined support portion 4 is located is 85°, the connecting portion 5 is arranged on one side of the upper part of the tooling main body 1 away from the support portion 2, the connecting portion 5 includes a first platform 51 connected to the second inclined support portion 4 and a second platform 52 connected to the first platform 51, the height of the second platform 52 is lower than that of the first platform 51, that is, the first platform 51 and the second platform 52 are arranged in a stepped manner, the connecting hole 6 is arranged on the connecting portion 5, the connecting hole 6 can be connected to two adjacent tooling main bodies 1 through other connecting pieces, preferably two connecting holes 6 are arranged, a groove 61 is formed on the connecting hole 6, the groove 61 can facilitate the embedded installation of connecting pieces such as bolts, in an embodiment of the present invention, the center of the connecting hole 6 is located on the connection line between the first platform 51 and the second platform 52, that is, half of the connecting hole 6 is arranged on the first platform 51 and the other half is arranged on the second platform 52.
[0025] Hereinafter, reference will be made to Figures 1 to 4 to illustrate the working principle of the present invention.
[0026] Select one or more positioning toolings according to the actual situation, then place the blank of the roll forging die on the support portion 2 and make it in close contact with the first inclined support portion 3 and the second inclined support portion 4. In order to prevent the blank from shaking, tools such as positioning and clamping blocks can be used to clamp both sides and the front end of the tooling main body 1, and then the blank is processed by electric spark machining, without manual alignment, which greatly improves the production efficiency and manufacturing accuracy, ensures that the roll forging die will not have a problem of misalignment during electric spark machining, guarantees the quality of the roll blank to be more stable, and further improves the quality of the forging.
[0027] The above is only the specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A roller forging die electrospark machining positioning tool, characterized in that: It includes a tooling body, wherein a supporting portion for supporting a roll forging die blank is provided on the upper part of the tooling body, the supporting portion is in an arc shape, the radius of the arc shape is 120 mm, a first inclined supporting portion is extended from the supporting portion, a second inclined supporting portion is extended from the first inclined supporting portion, the width of the first inclined supporting portion is smaller than the width of the second inclined supporting portion, a connecting portion is provided on the side of the upper part of the tooling body away from the supporting portion, a connecting hole is provided on the connecting portion for connecting two tooling bodies, the connecting portion includes a first platform connected to the second inclined supporting portion, and a second platform connected to the first platform, and the height of the second platform is lower than the height of the first platform.
2. The roll forging die electrospark machining positioning tool according to claim 1, characterized in that: The included angle between the first inclined support portion and the second inclined support portion is 11.79°.
3. The roll forging die EDM positioning tool according to claim 1, characterized in that: The angle between the second inclined support portion and a generatrix of the sector where the support portion away from the second inclined support portion is located is 85°.
4. The roll forging die EDM positioning tool according to claim 1, characterized in that: The center of the connecting hole is located on the connecting line between the first platform and the second platform.
5. The roll forging die EDM positioning tool according to claim 1, characterized in that: A groove is formed on the connecting hole.