Electric spark machining coordinate acquisition and execution method and system

By generating an electrode machining model in a three-dimensional environment and combining it with probe measurement, the EDM error is automatically processed, solving the problems of low efficiency and large error in the existing technology, and realizing efficient and accurate EDM.

CN121995848APending Publication Date: 2026-05-08AVIC SHAANXI DONGFANG AVIATION INSTR
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Patent Information

Application Number
CN202512024846.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-30
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing electrical discharge machining technology is inefficient when processing multiple electrical discharge features, relies on manual operation which causes machine tool downtime, and manual tool setting is prone to errors, making it difficult to achieve accurate mapping from virtual path to physical machine tool.

Method used

By generating an electrode processing model in a three-dimensional geometric processing environment, using a probe to measure the position of the physical workpiece, automatically changing electrodes and performing error compensation, the system achieves precise mapping and closed-loop control from virtual coordinates to physical actions.

Benefits of technology

It significantly improves processing efficiency, reduces downtime, eliminates human error, and enables continuous automated production and high-precision machining.

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Abstract

An electric spark machining coordinate collecting and executing method comprises the steps that S1, in a calculation environment with a three-dimensional geometric processing function, a first coordinate position where interference-free entering and a second coordinate position where machining is terminated are obtained; s2, mapping from the reference zero point to a physical processing zero point on an electric spark machine tool; s3, after the physical electrode is automatically replaced on the machine tool, the geometric deviation of the physical electrode is measured, and the deviation serves as a tool offset parameter to be written into a numerical control system; and S4, an electrode is controlled to execute electric discharge machining from the first coordinate position to the second coordinate position. According to the method, coordinates are obtained through simulation, the risk of motion interference of the electrode in a complex inner cavity is eliminated in advance, and the problem that visual tool setting cannot be achieved during blind hole machining is solved. A large amount of coordinate acquisition work is transferred to the computer end, the machine tool end only needs to execute automatic calibration and machining, the shutdown waiting time is remarkably shortened, and continuous automatic production is achieved.
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