Arbitrary wharve type false twisting device

By designing any spindle disc type false twisting device, using guide wheel assembly and micro motor drive, the composite twisting of multi-yarn yarns is realized, solving the problem that the existing technology is difficult to meet the multi-yarn composite needs of high-quality fancy yarns, and realizing the production of fancy yarns with multiple twists at one time.

CN223033535UActive Publication Date: 2025-06-27TARIM UNIV +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422183426.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-06-27
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing false twisting devices are mostly single spindle single yarn paths, which are difficult to meet the multi-yarn compounding needs of high-quality fancy yarns, and it is impossible to achieve the production of fancy yarns with multiple twists at one time.

Method used

A random spindle disc type false twisting device is designed, which uses yarn guide wheel assembly and micro motor drive, and realizes transmission through gear sets, supports multi-channel yarn composite twisting, and can adjust the length of the false twisting yarn path according to the number of discs selected according to the test spinning material, and controls the transmission by spindle frequency conversion.

Benefits of technology

The composite twisting of multi-yarn yarns is realized, supporting the production of low-twisted single yarns, low-twisted and high-twisted composite yarns, low-twisted or high-twisted yarns and non-twisted silk composites, and is suitable for the research and development and trial production of high-quality fancy yarns.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223033535U_ABST
    Figure CN223033535U_ABST
Patent Text Reader

Abstract

The utility model discloses an arbitrary wharve type false twisting device, which comprises a spindle group bottom plate, and is characterized in that three groups of yarn guide ceramic rings, namely a yarn guide ceramic ring A, a yarn guide ceramic ring B and a yarn guide ceramic ring C, are arranged on the spindle group bottom plate, the false twisting device comprises two groups of yarn guide wheel components, the yarn guide wheel components are respectively arranged between two adjacent yarn guide ceramic rings, and the two groups of yarn guide ceramic rings are arranged on the spindle group bottom plate. The yarn guiding wheel assembly comprises a micro motor, a yarn guiding wheel A, a yarn guiding wheel B, a yarn guiding wheel C and a yarn guiding wheel shaft, the power output end of the micro motor drives the yarn guiding wheel shaft to rotate, the yarn guiding wheel A, the yarn guiding wheel B and the yarn guiding wheel C are arranged on the yarn guiding wheel shaft, and the yarn guiding wheel A, the yarn guiding wheel B and the yarn guiding wheel C are driven to rotate through rotation of the micro motor. The outer surfaces of the yarn guide wheel A, the yarn guide wheel B and the yarn guide wheel C are sleeved with rubber sleeves, namely the yarn guide wheel A is sleeved with the rubber sleeve A, the yarn guide wheel B is sleeved with the rubber sleeve B, and the yarn guide wheel C is sleeved with the rubber sleeve C.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to an arbitrary spindle disk type false twist device, which has the characteristics of independent drive and multi-yarn path yarn compounding, and is applicable to textile enterprises and scientific research institutions for developing new composite false twist devices and fancy yarns with multiple twist degrees twisted together at one time. Background Art

[0002] In the 1930s, people began to produce knot yarns with hand-operated doubling machines; in the 1950s, colored spun yarns and fancy yarns came out; after the 1970s, the hollow spindle technology and equipment promoted the technological transformation of fancy twisting machines and the diversification of fancy yarn varieties. Fancy yarns are decorative yarns produced from special fiber raw materials or by unconventional processing methods, with special structures and appearance effects, such as color-gradual yarns, segment-colored yarns, position-coated slub yarns, new joint yarns, new friction spinning yarns, intelligent yarns, etc.

[0003] In order to develop yarns with a soft handfeel, engineers use softeners to soften the yarns or use false twist devices to reduce the yarn twist. Reducing the yarn twist is the best method to permanently improve the softness of fabrics. The current mainstream false twist method is the low-torque spinning technology. This technology uses a false twist device to change the yarn structure, thereby reducing the residual torque of the yarn.

[0004] At present, most false twist devices are positive dynamic false twist devices, mainly including double-dragon belt false twist devices, multi-axis friction disk false twist devices, cross rubber ring type false twist devices, rotary center type false twist devices, and air flow type false twist devices. In production and processing, the technology of the rotary center type false twist device is mature and industrialized, and its false twist device belongs to a single spindle and single yarn path. The guide yarn wheel of this false twist device has a small size, and the length of the false twist yarn segment is short. It has a better effect when spinning yarns of cotton-type fibers, and the yarn structure is mostly siro yarn.

[0005] In order to develop high-quality fancy yarns, developing long-range false twist and multi-yarn path compounding is a new technical method. Therefore, it is of great value to research and develop a new disk spindle type false twist spinning device, which can be used in the operation of medium-length and multi-twist compound yarns.

[0006] This application proposes an arbitrary spindle disk type false twist device with a simple structure and good use effect. Summary of the Invention

[0007] The purpose of the utility model is realized through the following technical solutions:

[0008] The guide yarn wheel assembly consists of a guide yarn wheel, a spindle group bottom plate, a gear group shaft system, a resin cover, a fixed retaining ring, a guide yarn porcelain ring, etc.; the fixed retaining ring is connected to the support plate or the resin cover, and forms a closed box body with the bottom plate and the resin cover to constrain the shaft system of the transmission gear. The outer extension shaft end of the micro motor is fixedly equipped with a resin gear, a shaft sleeve, and a bearing, and the guide yarn wheel is driven through the gear group.

[0009] When the arbitrary spindle false-twist device is in use, it consists of 3 to 12 false-twist devices and a controller. According to the requirements of the machine or the number of spindles of the test roving prototype, multiple groups of spindle false-twist devices are set, and the operating conditions of some spindles can also be randomly selected. The arbitrary spindle false-twist device is fixedly installed on the upper edge of the yarn guide hook position of the roving frame. In order to achieve multi-channel yarn compound twisting, the installation of this device does not replace the original yarn guide hook.

[0010] Working principle of the arbitrary spindle false-twist device: The controller of this device controls most of the spindle false-twisters. Each spindle false-twister is fixedly installed at the upper end position of the original yarn guide leaf plate at each spindle position of the roving frame. Each spindle false-twister is equipped with a micro motor. A resin gear is fixedly installed on the outer extension shaft of the micro motor, and the transmission is achieved through a set of gear transmissions. The output end of the gear group is connected to the yarn guide wheel to achieve yarn guiding and false-twisting or twisting. This false-twister can guide 1 to 3 strands of yarn to be compounded into yarn, and can produce types of yarn such as low-twist single yarn, low-twist and high-twist compound yarn, and the compound of low-twist or high-twist yarn and untwisted yarn.

[0011] The utility model has the following characteristics compared with the prior art:

[0012] Compared with the conventional single-spindle false-twist device, the arbitrary spindle false-twist device can increase the outer extension shaft of the yarn guide wheel to realize the replacement of different specifications of yarn guide disks and achieve false-twist spinning of different types of yarn. Each spindle false-twister of this device operates independently, and can also achieve multi-channel compounding. The number of disks can be selected according to the test spinning material to adjust the length of the false-twist yarn path, and different false-twist amounts can also be adjusted for different spindle positions by controlling the drive frequency for each spindle. This device is especially suitable for engineering and technical personnel in new spinning processing enterprises and textile research institutes to develop and trial-produce high-quality new fancy yarns. Description of the drawings

[0013] Figure 1 It is a schematic structural diagram of the installation position of the arbitrary spindle false-twist device on the roving frame.

[0014] Figure 2 It is a schematic front view structural diagram of the arbitrary spindle false-twist device.

[0015] Figure 3 It is a schematic left view structural diagram of the arbitrary spindle false-twist device.

[0016] Figure 4 It is a schematic top view structural diagram of the arbitrary spindle false-twist device.

[0017] Figure 5 It is the yarn path and compound line model I of the roving frame installed with the arbitrary spindle false-twist device.

[0018] Figure 6 It is the yarn path and compound line model II of the roving frame installed with the arbitrary spindle false-twist device.

[0019] As shown in the figure: 1 - micro motor, 2 - bearing A, 3 - fixed retaining ring A, 4 - spindle group base plate, 5 - sleeve A, 6 - "8"-shaped resin cover, 7 - resin gear A, 8 - yarn guide A, 9 - rubber sleeve A, 10 - yarn guide B, 11 - rubber sleeve B, 12 - yarn guide C, 13 - rubber sleeve C, 14 - fixed retaining ring B, 15 - resin gear B, 16 - guide wheel shaft, 17 - sleeve B, 18 - bearing B, 19 - yarn guiding porcelain ring A, 20 - yarn guiding porcelain ring B, 21 - yarn guiding porcelain ring C, 31 - multifilament, 32 - roving A, 33 - roving B, 34 - drafting zone, 35 - yarn guide hook, 36 - composite yarn, 37 - spindle. Specific embodiments

[0020] The above content of the present invention will be further described in detail through the following embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0021] Embodiment 1: This embodiment discloses an arbitrary spindle disk type false twist device, the installation position diagram, device view, device control system, and trial spinning example diagram of the device are as Figures 1 to 4 .

[0022] The arbitrary spindle disk type false twist device may include 1 to n groups and a controller. Each spindle disk type false twist device is composed of two sets of yarn guide wheel components. The controller can independently control the micro motors of each yarn guide wheel, and the controller can realize functions such as the operation, stop, and variable frequency speed regulation of the yarn guide wheels.

[0023] The yarn guide wheel component of the arbitrary spindle false-twist device is composed of a micro-motor 1, a bearing A 2, a fixed retaining ring A 3, a spindle group base plate 4, a sleeve A 5, an "8"-shaped resin cover 6, a resin gear A 7, a yarn guide wheel A 8, a rubber sleeve A 9, a yarn guide wheel B 10, a rubber sleeve B 11, a yarn guide wheel C 12, a rubber sleeve C 13, a fixed retaining ring B 14, a resin gear B 15, a guide wheel shaft 16, a sleeve B 17, and a bearing B 18. A transmission device is provided between the power output end of the micro-motor 1 and the guide wheel shaft 16. The transmission device includes an "8"-shaped resin cover 6. A cavity is formed between the "8"-shaped resin cover 6 and the spindle group base plate 4. Two round holes and two round grooves are provided at the front part of the spindle group base plate 4 in the cavity. The round holes of the spindle group base plate 4 are fitted with the bearing A 2, and the round grooves of the spindle group base plate 4 are fitted with the bearing B 18. The bearing A 2, the outer extension shaft of the micro-motor 1 (with a connecting groove provided at the end), the sleeve A 5, and the resin gear A 7 form a shaft system, and the shaft system is supported and fixed by the "8"-shaped resin cover 6, the spindle group base plate 4, and the fixed retaining ring A 3. The bearing B 18, the sleeve B 17, the guide wheel shaft 16, and the resin gear B 15 form a shaft system, and the shaft system is supported and fixed by the "8"-shaped resin cover 6, the spindle group base plate 4, and the fixed retaining ring B 14. The resin gear A 7 and the resin gear B 15 are meshed with each other.

[0024] Two round holes, two round grooves, and three arc-shaped grooves are provided at the front part of the spindle group base plate 4. The round holes of the spindle group base plate 4 are fitted with the bearing A 2, and the round grooves of the spindle group base plate 4 are fitted with the bearing B 18. The bearing A 2, the outer extension shaft of the micro-motor 1 (with a connecting groove provided at the end), the sleeve A 5, and the resin gear A 7 form a shaft system, and the shaft system is supported and fixed by the "8"-shaped resin cover 6, the spindle group base plate 4, and the fixed retaining ring A 3. The bearing B 18, the sleeve B 17, the guide wheel shaft 16, and the resin gear B 15 form a shaft system, and the shaft system is supported and fixed by the "8"-shaped resin cover 6, the spindle group base plate 4, and the fixed retaining ring B 14. The end of the guide wheel shaft 16 is engraved with threads and is fitted with the yarn guide wheel A 8, the yarn guide wheel B 10, and the yarn guide wheel C 12. Rubber sleeves A 9, B 11, and C 13 are respectively sleeved on the outer edges of the yarn guide wheel A 8, the yarn guide wheel B 9, and the yarn guide wheel C 10. The "8"-shaped resin cover 6 is a splicing body of two round covers, and two threaded holes are provided at the joint position. The "8"-shaped resin cover 6 and the spindle group base plate 4 are connected by screws. Three grooves are provided at the front edge of the spindle group base plate 4 and are fitted with an open-type yarn guide porcelain ring A 19, a yarn guide porcelain ring B 20, and a yarn guide porcelain ring C 21.

[0025] As Figure 1 shown, the figure shows that the arbitrary spindle false-twist device can be installed on the upper side of the yarn guide hook of various ring spinning frames and can be installed at any spindle position in an independent unit.

[0026] As Figures 2 to 4As shown in the figure, it is schemed that any spindle disk type false twisting device is composed of two yarn guiding wheel assemblies. The front view shows the sectional view of the yarn guiding wheel component, the top view shows the position of the yarn guiding porcelain ring, and the left view shows the left and right yarn guiding wheel assemblies.

[0027] Figure 2 The yarn guiding porcelain ring A19 in the top view is used to guide the roving A32 for false twisting of the left yarn guiding wheel, the yarn guiding porcelain ring B20 is used to guide the multifilament 31, and the yarn guiding porcelain ring C21 is used to guide the roving B33 for false twisting of the right yarn guiding wheel.

[0028] During use, a controller can be set. The controller is connected in series with 3 to 12 sets of spindle disk type false twisting devices, and the rotation direction and speed of each spindle can be controlled separately.

[0029] Figures 5 to 6 Two yarn guiding examples are shown.

[0030] Figure 5 For the roving A32, it is drawn in the drafting zone 34, false twisted by the left yarn guiding wheel, and the multifilament 31 passes through the yarn guiding wheel in the drafting zone 34 and the yarn guiding porcelain ring C21 in the middle of the spindle disk type false twister, and converges at the yarn guide hook 35, and is twisted into a composite line 36A of a low twist yarn (dotted line) and the multifilament 31 (dash-dotted line) after being compounded. The structural model of the composite line 36A is shown in Figure 5 .

[0031] Figure 6 For the roving A32, it is drawn in the drafting zone 34, false twisted by the left yarn guiding wheel and passes through the yarn guiding porcelain ring A19, the multifilament 31 passes through the yarn guiding wheel in the drafting zone 34 and the yarn guiding porcelain ring B21 in the middle of the false twister, and the roving B33 is drawn in the drafting zone 34, false twisted by the right yarn guiding wheel and passes through the yarn guiding porcelain ring C21. The three yarns converge at the yarn guide hook 35 and are twisted into a composite line 36B of a low twist yarn (dotted line), a high twist yarn (double dash-dotted line) and the multifilament 31 (dash-dotted line). The structural model of the composite line 36B is shown in Figure 6 .

Claims

1. An arbitrary spindle-disk false twisting device, comprising a spindle group bottom plate (4), characterized in that: The spindle assembly bottom plate (4) is provided with three groups of yarn guide ceramic rings, namely, yarn guide ceramic ring A (19), yarn guide ceramic ring B (20) and yarn guide ceramic ring C (21). A false twist device is also provided, the false twist device comprising two sets of yarn guide wheel assemblies, the yarn guide wheel assemblies are respectively arranged between two adjacent yarn guide ceramic rings, the yarn guide wheel assembly comprises a micro motor (1), a yarn guide wheel A (8), a yarn guide wheel B (10), a yarn guide wheel C (12) and a guide wheel shaft (16), the power output end of the micro motor (1) drives the guide wheel shaft (16) to rotate, the yarn guide wheel A (8), the yarn guide wheel B (10) and the yarn guide wheel C (12) The micro motor (1) is arranged on the guide wheel shaft (16), and is rotated by the micro motor (1) to drive the guide wheel A (8), the guide wheel B (10) and the guide wheel C (12) to rotate. The guide wheels A (8), the guide wheels B (10) and the guide wheels C (12) are provided with rubber sleeves on their outer surfaces, that is, the guide wheel A (8) is provided with a rubber sleeve A (9), the guide wheel B (10) is provided with a rubber sleeve B (11), and the guide wheel C (12) is provided with a rubber sleeve C (13).

2. The arbitrary spindle-disk false twisting device according to claim 1, characterized in that: A transmission device is provided between the power output end of the micro motor (1) and the guide wheel shaft (16), the transmission device comprising an "8"-shaped resin cover (6), a cavity is formed between the "8"-shaped resin cover (6) and the ingot assembly bottom plate (4), two circular holes and two circular grooves are provided at the front of the ingot assembly bottom plate (4) in the cavity, the circular holes of the ingot assembly bottom plate (4) are fitted with bearings A (2), and the circular grooves of the ingot assembly bottom plate (4) are fitted with bearings B (18); The bearing A (2) forms a shaft system with the extended shaft of the micro motor (1), the sleeve A (5), and the resin gear A (7), and the shaft system is supported and fixed by an "8"-shaped resin cover (6), an ingot assembly bottom plate (4), and a fixed retaining ring A (3); The bearing B (18) forms a shaft system with the sleeve B (17), the guide wheel shaft (16) and the resin gear B (15), and the shaft system is supported and fixed by the "8"-shaped resin cover (6), the spindle assembly bottom plate (4) and the fixed retaining ring B (14); The resin gear A (7) and the resin gear B (15) are meshed.

3. The arbitrary spindle-disk false twisting device according to claim 1, characterized in that: Three arc-shaped grooves are provided on the spindle assembly bottom plate (4), and an open-type yarn guide ceramic ring A (19), a yarn guide ceramic ring B (20) and a yarn guide ceramic ring C (21) are installed in the three arc-shaped grooves.

4. The arbitrary spindle-disk false twisting device according to claim 1, characterized in that: The end of the guide wheel shaft (16) is engraved with a thread, and the yarn guide wheel A (8), the yarn guide wheel B (10), and the yarn guide wheel C (12) are connected to the thread of the guide wheel shaft (16) through threads.