Moisture absorption and sweat releasing fabric and preparation process thereof

By combining modified polyester filaments, functional yarns, and polyester fibers, along with the treatment of modifiers and functional additives, the balance problem of moisture absorption, elasticity, and abrasion resistance in traditional fabrics has been solved, thereby improving the overall performance and weather resistance of the fabric.

CN121087682AActive Publication Date: 2025-12-09JINJIANG YALISA GARMENT CO LTD

Patent Information

Application Number
CN202511635173.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-10
Publication Date
2025-12-09
Estimated Expiration
2045-11-10

AI Technical Summary

Technical Problem

Traditional clothing fabrics struggle to balance moisture-wicking properties, elasticity, and abrasion resistance, and their poor weather resistance negatively impacts the wearing experience.

Method used

Modified polyester filament, functional yarn and polyester fiber are woven into knitted fabric using a circular knitting machine. The fabric's moisture absorption and wicking properties, elasticity and abrasion resistance are enhanced by the combination of modifiers and functional additives, including carbon nanotube irradiation, graphene compounding liquid and functional sintered body.

Benefits of technology

This significantly improves the moisture-wicking properties, elasticity, and abrasion resistance of the moisture-wicking fabric, and enhances its weather resistance stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure SMS_1
    Figure SMS_1
Patent Text Reader

Abstract

The invention relates to the technical field of fabrics, in particular to a moisture absorption and sweat releasing fabric and a preparation process thereof.The preparation process includes the following steps that raw materials including, by weight, 35-40 parts of modified polyester silk, 20-25 parts of functional yarn and 8-12 parts of polyester fiber are weighed; a preparation method of the modified polyester yarn comprises the following steps: melting, blending and extruding polyester resin and a modifier according to a weight ratio of 100: 5; weaving the modified polyester yarns, the functional yarns and the polyester fibers into a knitted fabric body by using a circular knitting machine; setting the knitted fabric body at a high temperature of 115 DEG C for 50 seconds, and obtaining the moisture-absorbing and sweat-releasing fabric after setting is finished. According to the moisture absorption and sweat releasing fabric, the modified polyester yarn, the functional yarn and the polyester fiber are woven into the knitted fabric through the circular knitting machine, the modified polyester yarn is improved and optimized by matching polyester resin with the modifier, and the moisture absorption and sweat releasing performance, the elasticity and the wear resistance of the polyester yarn are enhanced through mutual matching and mutual assistance of the raw materials.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of fabric technology, specifically to a moisture-wicking fabric and its preparation process. Background Technology

[0002] As people become more health-conscious, consumers are demanding higher performance from clothing fabrics. Traditional clothing fabrics are mostly made of pure cotton or ordinary synthetic fibers. Although pure cotton fabrics have good moisture absorption, they are slow to wick away sweat. When exercising, sweat adheres to the fabric, making the clothes damp and heavy, and they are not easy to dry. This can easily breed bacteria, produce odors, and affect the wearing experience.

[0003] In order to optimize the moisture-wicking performance of existing fabrics, it is easy to affect the elasticity and abrasion resistance of the product. It is difficult to balance and coordinate the improvement of the product's performance, and the product's poor weather resistance stability limits the product's efficiency. Summary of the Invention

[0004] In view of the shortcomings of the prior art, the purpose of this invention is to provide a moisture-wicking fabric and its preparation process to solve the problems mentioned in the background art.

[0005] The present invention solves the technical problem by adopting the following technical solution: This invention provides a process for preparing a moisture-wicking fabric, comprising the following steps: Step 1: Weigh the raw materials according to the following weight proportions: 35-40 parts modified polyester filament, 20-25 parts functional yarn, and 8-12 parts polyester fiber. The method for preparing the modified polyester filament is as follows: Polyester resin and modifier are melt-blended and extruded at a weight ratio of 100:5 at an extrusion temperature of 300℃ to obtain modified masterbatch; the modified masterbatch and toughening agent are blended evenly at a weight ratio of 10:1, and then melt-spun at a spinning speed of 2800m / min to obtain modified polyester yarn. The toughening agent is a styrene-butadiene-styrene block copolymer; Step 2: The modified polyester filament, functional yarn, and polyester fiber are woven into a knitted fabric using a circular knitting machine. Step 3: Set the knitted fabric at 115℃ for 50 seconds. Once the setting is complete, you will obtain a moisture-wicking fabric.

[0006] Preferably, the modifier is prepared by: S01: Add 3-5 parts by weight of graphene, 2-4 parts by weight of diatomaceous earth and 1-2 parts by weight of sodium carboxymethyl cellulose to 5-8 parts by weight of chitosan solution with a mass fraction of 5%, stir evenly to obtain graphene compound solution. S02: The carbon nanotubes are first placed in a proton irradiation chamber and irradiated for 1 hour at an irradiation power of 350-400W. After irradiation, the irradiated carbon nanotubes are obtained. Irradiated carbon nanotubes and graphene compound solution were mixed at a weight ratio of 5:3 and ball-milled at a speed of 1500 r / min for 2 hours. After ball milling, the mixture was filtered and dried to obtain the modifier.

[0007] Preferably, the method for preparing the functional yarn is as follows: S11: Add 1-2 parts by weight of silane coupling agent KH550, 2-5 parts of lanthanum oxide, and 3-5 parts of nano-attapulgite to 5-8 parts of sodium dodecylbenzenesulfonate solution, stir evenly, and obtain the modified solution. S12: Impregnate the spandex fiber in a modification solution that is 5-8 times its total weight. After impregnation, dry the fiber at 55-60℃ for 24 hours to obtain the modified spandex fiber. S13: Mix 65-70 parts by weight of modified spandex fiber and 10-15 parts by weight of combed cotton on a spinning machine to produce a composite yarn, and add 5-8 parts by weight of functional additives. Set the roving machine speed to 4000 rpm and the spinning machine speed to 5500 rpm. Finally, add 8-12 parts by weight of acrylic fiber on a doubling machine to produce a functional yarn.

[0008] Preferably, the impregnation treatment is carried out by ultrasound, with an ultrasonic power of 350-400W and an impregnation time of 1 hour.

[0009] Preferably, the sodium dodecylbenzenesulfonate solution has a mass fraction of 5-8%.

[0010] Preferably, the preparation method of the functional additive is as follows: 2-3 parts by weight of titanium oxide, 3-5 parts by weight of aluminum borate whiskers and 2-3 parts by weight of boron nitride are mixed evenly and then sintered to obtain a functional sintered body. 5-8 parts by weight of functional sintered body and 6-9 parts by weight of sol solution were mixed and ball-milled at a speed of 1500 r / min for 2 hours. After ball milling, the mixture was filtered and dried to obtain the functional additive.

[0011] Preferably, the sintering temperature of the sintering treatment is 210-230℃, and the sintering time is 1 hour.

[0012] Preferably, the sol solution is prepared by mixing nano-silica sol, sodium silicate solution and zinc nitrate solution in a weight ratio of 2:5:2.

[0013] Preferably, the sodium silicate solution has a mass fraction of 5-8%; and the zinc nitrate solution has a mass fraction of 4-7%.

[0014] The present invention also provides a moisture-wicking fabric, which is prepared by the same process as described above.

[0015] Compared with the prior art, the present invention has the following beneficial effects: This invention relates to a moisture-wicking fabric made from modified polyester filaments, functional yarns, and polyester fibers woven into a knitted fabric using a circular knitting machine. The modified polyester filaments are improved and optimized using polyester resin and modifiers. The carbon nanotubes in the modifiers are activated by irradiation and then ball-milled with a graphene blending solution. The graphene in the graphene blending solution serves as the matrix and is combined with diatomaceous earth, sodium carboxymethyl cellulose, and chitosan solution. Through the synergistic effect of the raw materials, the moisture-wicking properties, elasticity, and abrasion resistance of the polyester filaments are enhanced. The functional yarn is made by processing modified spandex fibers and combed cotton on a spinning machine, combined with functional additives and acrylic fibers. The resulting functional yarn optimizes the performance coordination and stability of the system. The modified spandex fibers are improved through a modifying solution containing silane coupling agent KH550, lanthanum oxide, nano-attapulgite, and other raw materials. The layered nano-attapulgite interweaves within the system, enhancing the yarn's performance stability. The functional additives, including functional sintered bodies and sol-gel mixtures, are ball-milled. The functional sintered body is improved and optimized by sintering titanium dioxide, aluminum borate whiskers, and boron nitride. At the same time, the whisker structure of aluminum borate whiskers is harmonized with boron nitride and titanium dioxide raw materials, as well as the harmonized sol solution. The nano-silica sol, sodium silicate solution, and zinc nitrate solution in the sol solution are combined and strengthened through the composite of raw materials. The resulting functional additives are further combined with and modified polyester filaments in the system, resulting in further coordinated improvement of the product's moisture absorption and perspiration properties, elasticity, and abrasion resistance, as well as further enhancement of the product's weather resistance stability. Detailed Implementation

[0016] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to specific examples. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0017] The preparation process of a moisture-wicking fabric according to this embodiment includes the following steps: Step 1: Weigh the raw materials according to the following weight proportions: 35-40 parts modified polyester filament, 20-25 parts functional yarn, and 8-12 parts polyester fiber. The preparation method of modified polyester yarn is as follows: Polyester resin and modifier are melt-blended and extruded at a weight ratio of 100:5 at an extrusion temperature of 300℃ to obtain modified masterbatch; the modified masterbatch and toughening agent are blended evenly at a weight ratio of 10:1, and then melt-spun at a spinning speed of 2800m / min to obtain modified polyester yarn. The toughening agent is a styrene-butadiene-styrene block copolymer; Step 2: The modified polyester filament, functional yarn, and polyester fiber are woven into a knitted fabric using a circular knitting machine. Step 3: Set the knitted fabric at 115℃ for 50 seconds. Once the setting is complete, you will obtain a moisture-wicking fabric.

[0018] The preparation method of the modifier in this embodiment is as follows: S01: Add 3-5 parts by weight of graphene, 2-4 parts by weight of diatomaceous earth and 1-2 parts by weight of sodium carboxymethyl cellulose to 5-8 parts by weight of chitosan solution with a mass fraction of 5%, stir evenly to obtain graphene compound solution. S02: The carbon nanotubes are first placed in a proton irradiation chamber and irradiated for 1 hour at an irradiation power of 350-400W. After irradiation, the irradiated carbon nanotubes are obtained. Irradiated carbon nanotubes and graphene compound solution were mixed at a weight ratio of 5:3 and ball-milled at a speed of 1500 r / min for 2 hours. After ball milling, the mixture was filtered and dried to obtain the modifier.

[0019] The method for preparing the functional yarn in this embodiment is as follows: S11: Add 1-2 parts by weight of silane coupling agent KH550, 2-5 parts of lanthanum oxide, and 3-5 parts of nano-attapulgite to 5-8 parts of sodium dodecylbenzenesulfonate solution, stir evenly, and obtain the modified solution. S12: Impregnate the spandex fiber in a modification solution that is 5-8 times its total weight. After impregnation, dry the fiber at 55-60℃ for 24 hours to obtain the modified spandex fiber. S13: Mix 65-70 parts by weight of modified spandex fiber and 10-15 parts by weight of combed cotton on a spinning machine to produce a composite yarn, and add 5-8 parts by weight of functional additives. Set the roving machine speed to 4000 rpm and the spinning machine speed to 5500 rpm. Finally, add 8-12 parts by weight of acrylic fiber on a doubling machine to produce a functional yarn.

[0020] The impregnation treatment in this embodiment is carried out by ultrasound, with an ultrasonic power of 350-400W and an impregnation time of 1 hour.

[0021] The sodium dodecylbenzenesulfonate solution in this embodiment has a mass fraction of 5-8%.

[0022] The preparation method of the functional additive in this embodiment is as follows: 2-3 parts by weight of titanium oxide, 3-5 parts by weight of aluminum borate whiskers and 2-3 parts by weight of boron nitride are mixed evenly and then sintered to obtain a functional sintered body. 5-8 parts by weight of functional sintered body and 6-9 parts by weight of sol solution were mixed and ball-milled at a speed of 1500 r / min for 2 hours. After ball milling, the mixture was filtered and dried to obtain the functional additive.

[0023] In this embodiment, the sintering temperature for the sintering process is 210-230℃, and the sintering time is 1 hour. The sol solution is prepared by mixing nano silica sol, sodium silicate solution and zinc nitrate solution in a weight ratio of 2:5:2.

[0024] In this embodiment, the sodium silicate solution has a mass fraction of 5-8%; the zinc nitrate solution has a mass fraction of 4-7%.

[0025] The moisture-wicking fabric of this embodiment is prepared by the aforementioned moisture-wicking fabric preparation process.

[0026] Example 1: A preparation process for a moisture-wicking fabric, comprising the following steps: Step 1: Weigh the raw materials according to the following weight proportions: 35 parts modified polyester filament, 20 parts functional yarn, and 8 parts polyester fiber; The preparation method of modified polyester yarn is as follows: Polyester resin and modifier are melt-blended and extruded at a weight ratio of 100:5 at an extrusion temperature of 300℃ to obtain modified masterbatch; the modified masterbatch and toughening agent are blended evenly at a weight ratio of 10:1, and then melt-spun at a spinning speed of 2800m / min to obtain modified polyester yarn. The toughening agent is a styrene-butadiene-styrene block copolymer; Step 2: The modified polyester filament, functional yarn, and polyester fiber are woven into a knitted fabric using a circular knitting machine. Step 3: Set the knitted fabric at 115℃ for 50 seconds. Once the setting is complete, you will obtain a moisture-wicking fabric.

[0027] The preparation method of the modifier in this embodiment is as follows: S01: Add 3 parts graphene, 2 parts diatomaceous earth and 1 part sodium carboxymethyl cellulose by weight to 5 parts chitosan solution with a mass fraction of 5%, stir evenly to obtain graphene compound solution. S02: The carbon nanotubes are first placed in a proton irradiation chamber and irradiated for 1 hour at an irradiation power of 350W. After the irradiation is completed, the irradiated carbon nanotubes are obtained. Irradiated carbon nanotubes and graphene compound solution were mixed at a weight ratio of 5:3 and ball-milled at a speed of 1500 r / min for 2 hours. After ball milling, the mixture was filtered and dried to obtain the modifier.

[0028] The method for preparing the functional yarn in this embodiment is as follows: S11: Add 1 part by weight of silane coupling agent KH550, 2 parts of lanthanum oxide, and 3 parts of nano-attapulgite to 5 parts of sodium dodecylbenzenesulfonate solution, stir evenly, and obtain the modified solution. S12: Impregnate the spandex fiber in a modified solution that is 5 times the total amount of spandex fiber. After impregnation, dry the fiber at 55°C for 24 hours to obtain the modified spandex fiber. S13: 65 parts by weight of modified spandex fiber and 10 parts by weight of combed cotton are mixed and spun into composite yarn using a spinning machine. 5 parts of functional additives are added. The speed of the roving machine is set to 4000 rpm and the speed of the spinning machine is set to 5500 rpm. Finally, 8 parts of acrylic fiber are incorporated by the doubling machine to produce functional yarn.

[0029] The impregnation process in this embodiment is carried out by ultrasound, with an ultrasonic power of 350W and an impregnation time of 1 hour.

[0030] The sodium dodecylbenzenesulfonate solution in this embodiment has a mass fraction of 5%.

[0031] The preparation method of the functional additive in this embodiment is as follows: Two parts by weight of titanium oxide, three parts by weight of aluminum borate whiskers and two parts by weight of boron nitride are mixed evenly and then sintered to obtain a functional sintered body. Five parts by weight of functional sintered body and six parts by weight of sol solution were mixed and ball-milled at a speed of 1500 r / min for 2 hours. After ball milling, the mixture was filtered and dried to obtain the functional additive.

[0032] In this embodiment, the sintering temperature is 210℃ and the sintering time is 1 hour.

[0033] The sol solution in this embodiment is prepared by mixing nano silica sol, sodium silicate solution and zinc nitrate solution in a weight ratio of 2:5:2.

[0034] In this embodiment, the sodium silicate solution has a mass fraction of 5%; the zinc nitrate solution has a mass fraction of 4%.

[0035] The moisture-wicking fabric of this embodiment is prepared by the aforementioned moisture-wicking fabric preparation process.

[0036] Example 2: A preparation process for a moisture-wicking fabric, comprising the following steps: Step 1: Weigh the raw materials according to the following weight proportions: 40 parts modified polyester filament, 25 parts functional yarn, and 12 parts polyester fiber. The preparation method of modified polyester yarn is as follows: Polyester resin and modifier are melt-blended and extruded at a weight ratio of 100:5 at an extrusion temperature of 300℃ to obtain modified masterbatch; the modified masterbatch and toughening agent are blended evenly at a weight ratio of 10:1, and then melt-spun at a spinning speed of 2800m / min to obtain modified polyester yarn. The toughening agent is a styrene-butadiene-styrene block copolymer; Step 2: The modified polyester filament, functional yarn, and polyester fiber are woven into a knitted fabric using a circular knitting machine. Step 3: Set the knitted fabric at 115℃ for 50 seconds. Once the setting is complete, you will obtain a moisture-wicking fabric.

[0037] The preparation method of the modifier in this embodiment is as follows: S01: Add 5 parts by weight of graphene, 4 parts by weight of diatomaceous earth and 2 parts by weight of sodium carboxymethyl cellulose to 8 parts by weight of chitosan solution with a mass fraction of 5%, stir evenly to obtain graphene compound solution. S02: The carbon nanotubes are first placed in a proton irradiation chamber and irradiated for 1 hour at an irradiation power of 400W. After the irradiation is completed, the irradiated carbon nanotubes are obtained. Irradiated carbon nanotubes and graphene compound solution were mixed at a weight ratio of 5:3 and ball-milled at a speed of 1500 r / min for 2 hours. After ball milling, the mixture was filtered and dried to obtain the modifier.

[0038] The method for preparing the functional yarn in this embodiment is as follows: S11: Add 2 parts by weight of silane coupling agent KH550, 5 parts of lanthanum oxide and 5 parts of nano-attapulgite to 8 parts of sodium dodecylbenzenesulfonate solution, stir evenly to obtain modified solution. S12: Impregnate the spandex fiber in a modified solution that is 8 times the total amount of spandex fiber. After impregnation, dry the fiber at 60°C for 24 hours to obtain the modified spandex fiber. S13: 70 parts by weight of modified spandex fiber and 15 parts by weight of combed cotton are mixed and spun into composite yarn using a spinning machine. 8 parts of functional additives are added. The speed of the roving machine is set to 4000 rpm and the speed of the spinning machine is set to 5500 rpm. Finally, 12 parts of acrylic fiber are incorporated by the doubling machine to produce functional yarn.

[0039] The impregnation process in this embodiment is carried out by ultrasound, with an ultrasonic power of 400W and an impregnation time of 1 hour.

[0040] The sodium dodecylbenzenesulfonate solution in this embodiment has a mass fraction of 8%.

[0041] The preparation method of the functional additive in this embodiment is as follows: Three parts by weight of titanium oxide, five parts by weight of aluminum borate whiskers and three parts by weight of boron nitride are mixed evenly and then sintered to obtain a functional sintered body. Eight parts by weight of functional sintered body and nine parts by weight of sol solution were mixed and ball-milled at a speed of 1500 r / min for 2 hours. After ball milling, the mixture was filtered and dried to obtain the functional additive.

[0042] In this embodiment, the sintering temperature is 230℃ and the sintering time is 1 hour.

[0043] The sol solution in this embodiment is prepared by mixing nano silica sol, sodium silicate solution and zinc nitrate solution in a weight ratio of 2:5:2.

[0044] In this embodiment, the sodium silicate solution has a mass fraction of 8%; the zinc nitrate solution has a mass fraction of 7%.

[0045] The moisture-wicking fabric of this embodiment is prepared by the aforementioned moisture-wicking fabric preparation process.

[0046] Example 3: A preparation process for a moisture-wicking fabric, comprising the following steps: Step 1: Weigh the raw materials according to the following weight proportions: 37.5 parts modified polyester filament, 22.5 parts functional yarn, and 10 parts polyester fiber; The preparation method of modified polyester yarn is as follows: Polyester resin and modifier are melt-blended and extruded at a weight ratio of 100:5 at an extrusion temperature of 300℃ to obtain modified masterbatch; the modified masterbatch and toughening agent are blended evenly at a weight ratio of 10:1, and then melt-spun at a spinning speed of 2800m / min to obtain modified polyester yarn. The toughening agent is a styrene-butadiene-styrene block copolymer; Step 2: The modified polyester filament, functional yarn, and polyester fiber are woven into a knitted fabric using a circular knitting machine. Step 3: Set the knitted fabric at 115℃ for 50 seconds. Once the setting is complete, you will obtain a moisture-wicking fabric.

[0047] The preparation method of the modifier in this embodiment is as follows: S01: Add 4 parts by weight of graphene, 3 parts by weight of diatomaceous earth and 1.5 parts by weight of sodium carboxymethyl cellulose to 6.5 parts by weight of chitosan solution with a mass fraction of 5%, stir evenly to obtain graphene complex solution. S02: The carbon nanotubes are first placed in a proton irradiation chamber and irradiated for 1 hour at an irradiation power of 375W. After the irradiation is completed, the irradiated carbon nanotubes are obtained. Irradiated carbon nanotubes and graphene compound solution were mixed at a weight ratio of 5:3 and ball-milled at a speed of 1500 r / min for 2 hours. After ball milling, the mixture was filtered and dried to obtain the modifier.

[0048] The method for preparing the functional yarn in this embodiment is as follows: S11: Add 1.5 parts by weight of silane coupling agent KH550, 3.5 parts of lanthanum oxide, and 4 parts of nano-attapulgite to 6.5 parts of sodium dodecylbenzenesulfonate solution, stir evenly, and obtain the modified solution. S12: Impregnate the spandex fiber in a modification solution that is 6.5 times the total amount of spandex fiber. After impregnation, dry the fiber at 57.5℃ for 24 hours to obtain the modified spandex fiber. S13: 68.5 parts by weight of modified spandex fiber and 12.5 parts by weight of combed cotton are mixed and spun into composite yarn using a spinning machine. 6 parts of functional additives are added. The speed of the roving machine is set to 4000 rpm and the speed of the spinning machine is set to 5500 rpm. Finally, 10 parts of acrylic fiber are incorporated by the doubling machine to produce functional yarn.

[0049] The impregnation process in this embodiment is carried out by ultrasound, with an ultrasonic power of 375W and an impregnation time of 1 hour.

[0050] The sodium dodecylbenzenesulfonate solution in this embodiment has a mass fraction of 6.5%.

[0051] The preparation method of the functional additive in this embodiment is as follows: 2.5 parts by weight of titanium oxide, 4 parts by weight of aluminum borate whiskers and 2.5 parts by weight of boron nitride are mixed evenly and then sintered to obtain a functional sintered body. 6.5 parts by weight of functional sintered body and 7.5 parts by weight of sol solution were mixed and ball-milled at a speed of 1500 r / min for 2 h. After ball milling, the mixture was filtered and dried to obtain the functional additive.

[0052] In this embodiment, the sintering temperature is 220℃ and the sintering time is 1 hour.

[0053] The sol solution in this embodiment is prepared by mixing nano silica sol, sodium silicate solution and zinc nitrate solution in a weight ratio of 2:5:2.

[0054] In this embodiment, the sodium silicate solution has a mass fraction of 6.5%; the zinc nitrate solution has a mass fraction of 5.5%.

[0055] The moisture-wicking fabric of this embodiment is prepared by the aforementioned moisture-wicking fabric preparation process.

[0056] Comparative Example 1: Unlike Example 3, no modifier was added.

[0057] Comparative Example 2: Unlike Example 3, no irradiated carbon nanotubes were added to the modifier.

[0058] Comparative Example 3: Unlike Example 3, no graphene compounding solution was added to the modifier.

[0059] Comparative Example 4: Unlike Example 3, no graphene or diatomaceous earth was added to the graphene conditioning solution.

[0060] Comparative Example 5: Unlike Example 3, no functional yarn was added.

[0061] Comparative Example 6: Unlike Example 3, the modified spandex fibers in the preparation of functional yarn were not treated with a modifying liquid.

[0062] Comparative Example 7: Unlike Example 3, lanthanum oxide and nano-attapulgite were not added to the modified solution.

[0063] Comparative Example 8: Unlike Example 3, no functional additives were added during the preparation of the functional yarn.

[0064] Comparative Example 9: Unlike Example 3, no functional sintered body was added during the preparation of the functional additive.

[0065] Comparative Example 10: Unlike Example 3, boron nitride and titanium oxide were not added during the preparation of the functional sintered body.

[0066] Comparative Example 11: Unlike Example 3, aluminum borate whiskers were not added during the preparation of the functional sintered body.

[0067] Comparative Example 12: Unlike Example 3, no sol solution was added during the preparation of the functional additive.

[0068] Comparative Example 13: Unlike Example 3, no nano-silica sol or sodium silicate solution was added to the sol solution.

[0069] The products of Examples 1-3 and Comparative Examples 1-13 were tested for moisture absorption and wicking, elasticity, and abrasion resistance under normal and weathering conditions (according to GB / T21196.3-2007 standard, using an abrasion tester with 600-grit wet sandpaper as abrasive and a pressure of 9 kPa). The weathering condition was that the products were subjected to an ultraviolet light intensity of 200 W / m. 2 The samples were irradiated for 2 days; the test results are shown in Table 1.

[0070] Table 1. Product performance test results of Examples 1-3 and Comparative Examples 1-13: From Examples 1-3 and Comparative Examples 1-13, it can be seen that Example 3 of the present invention has the best moisture permeability, water absorption rate, elastic recovery rate and abrasion resistance. The product's moisture absorption and wicking, elasticity and abrasion resistance can be improved in a coordinated manner and the product's weather resistance stability is significant. The performance of the products obtained by this invention, which does not contain modifiers or functional yarns, shows a significant downward trend. Furthermore, the products also show varying degrees of performance degradation because the modifier does not contain irradiated carbon nanotubes, graphene blending solution, graphene blending solution, or graphene and diatomaceous earth. The modifier obtained by the specific method of this invention has the most significant performance effect. In the preparation of functional yarns, the modified spandex fibers were not treated with a modifying solution, lanthanum oxide and nano-attapulgite were not added to the modifying solution, and functional additives were not added in the preparation of functional yarns. The performance of the products all tended to deteriorate to varying degrees. In particular, the performance deterioration was more obvious when no functional additives were added. In the preparation of functional additives, no functional sintered body is added; in the preparation of functional sintered body, no boron nitride and titanium oxide are added; in the preparation of functional sintered body, no aluminum borate whiskers are added; in the preparation of functional additives, no sol solution is added; and in the sol solution, no nano-silica sol or sodium silicate solution is added. The performance of the products in these cases tends to deteriorate to varying degrees. The functional additives prepared using the specific method of this invention, combined with the sol solution, exhibit the most significant performance improvement. Other methods used to replace them are not as effective as those of this invention. Furthermore, the preparation method of the functional additives is unique, and other methods used to replace them are not as effective as those of this invention.

[0071] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.

[0072] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A manufacturing process for a moisture-wicking fabric, characterized in that, Includes the following steps: Step 1: Weigh the raw materials according to the following weight proportions: 35-40 parts modified polyester filament, 20-25 parts functional yarn, and 8-12 parts polyester fiber. The method for preparing the modified polyester filament is as follows: Polyester resin and modifier are melt-blended and extruded at a weight ratio of 100:5 at an extrusion temperature of 300℃ to obtain modified masterbatch; the modified masterbatch and toughening agent are blended evenly at a weight ratio of 10:1, and then melt-spun at a spinning speed of 2800m / min to obtain modified polyester yarn. The toughening agent is a styrene-butadiene-styrene block copolymer; Step 2: The modified polyester filament, functional yarn, and polyester fiber are woven into a knitted fabric using a circular knitting machine. Step 3: Set the knitted fabric at 115℃ for 50 seconds. Once the setting is complete, you will obtain a moisture-wicking fabric.

2. The preparation process of a moisture-wicking fabric according to claim 1, characterized in that, The method for preparing the modifier is as follows: S01: Add 3-5 parts by weight of graphene, 2-4 parts by weight of diatomaceous earth and 1-2 parts by weight of sodium carboxymethyl cellulose to 5-8 parts by weight of chitosan solution with a mass fraction of 5%, stir evenly to obtain graphene compound solution. S02: The carbon nanotubes are first placed in a proton irradiation chamber and irradiated for 1 hour at an irradiation power of 350-400W. After irradiation, the irradiated carbon nanotubes are obtained. Irradiated carbon nanotubes and graphene compound solution were mixed at a weight ratio of 5:3 and ball-milled at a speed of 1500 r / min for 2 hours. After ball milling, the mixture was filtered and dried to obtain the modifier.

3. The preparation process of a moisture-wicking fabric according to claim 1, characterized in that, The method for preparing the functional yarn is as follows: S11: Add 1-2 parts by weight of silane coupling agent KH550, 2-5 parts of lanthanum oxide, and 3-5 parts of nano-attapulgite to 5-8 parts of sodium dodecylbenzenesulfonate solution, stir evenly, and obtain the modified solution. S12: Impregnate the spandex fiber in a modification solution that is 5-8 times its total weight. After impregnation, dry the fiber at 55-60℃ for 24 hours to obtain the modified spandex fiber. S13: Mix 65-70 parts by weight of modified spandex fiber and 10-15 parts by weight of combed cotton on a spinning machine to produce a composite yarn, and add 5-8 parts by weight of functional additives. Set the roving machine speed to 4000 rpm and the spinning machine speed to 5500 rpm. Finally, add 8-12 parts by weight of acrylic fiber on a doubling machine to produce a functional yarn.

4. The preparation process of a moisture-wicking fabric according to claim 3, characterized in that, The impregnation treatment is carried out by ultrasound, with an ultrasonic power of 350-400W and an impregnation time of 1 hour.

5. The preparation process of a moisture-wicking fabric according to claim 3, characterized in that, The sodium dodecylbenzenesulfonate solution has a mass fraction of 5-8%.

6. The preparation process of a moisture-wicking fabric according to claim 3, characterized in that, The preparation method of the functional additive is as follows: 2-3 parts by weight of titanium oxide, 3-5 parts by weight of aluminum borate whiskers and 2-3 parts by weight of boron nitride are mixed evenly and then sintered to obtain a functional sintered body. 5-8 parts by weight of functional sintered body and 6-9 parts by weight of sol solution were mixed and ball-milled at a speed of 1500 r / min for 2 hours. After ball milling, the mixture was filtered and dried to obtain the functional additive.

7. The preparation process of a moisture-wicking fabric according to claim 6, characterized in that, The sintering temperature for the sintering treatment is 210-230℃, and the sintering time is 1 hour.

8. The preparation process of a moisture-wicking fabric according to claim 6, characterized in that, The sol solution is prepared by mixing nano silica sol, sodium silicate solution and zinc nitrate solution in a weight ratio of 2:5:

2.

9. The preparation process of a moisture-wicking fabric according to claim 8, characterized in that, The sodium silicate solution has a mass fraction of 5-8%; the zinc nitrate solution has a mass fraction of 4-7%.

10. A moisture-wicking fabric, prepared by the preparation process of a moisture-wicking fabric as described in any one of claims 1-9.

Citation Information

Patent Citations

  • Graphene textile fabric and preparation method thereof

    CN111575869A

  • Moisture absorption and sweat releasing antibacterial sportswear fabric and preparation method thereof

    CN117621597A

  • Cool jade anti-ultraviolet functional fabric and preparation method thereof

    CN118704154A

  • Anti-pilling high-density knitted fabric and production process thereof

    CN118957984A

  • Efficient moisture absorption and sweat releasing knitted fabric and preparation method thereof

    CN120331022A

Cited By

  • High-strength wear-resistant anti-snagging functional dry knitted fabric for exercise training and production process

    CN121344860A

  • High-strength wear-resistant anti-hooking functional dry sport training knitted fabric and production process

    CN121344860B