Cutting device for production of composite filaments for cloth
By designing a synchronous unwinding and straightening mechanism in the fabric composite wire production and cutting device, the problem of excessive pulling of the fabric is solved, the cutting quality and efficiency are improved, and the production cost is reduced.
Patent Information
- Application Number
- CN202421836650.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing fabric production and cutting device uses composite wire production and cutting devices to produce time difference in the fabric unwinding and clamping steps, resulting in excessive pulling of the fabric, which increases the damage rate and cost.
A cutting device including a conveyor rack, a rear plate and a straightening mechanism is designed. Through the synchronous operation of the unwinding mechanism and the straightening mechanism, the unwinding linkage of the fabric is improved, the loss of the fabric is reduced, and the production cost is reduced by the design of the thinning straightening mechanism.
Through the synchronous unwinding and straightening mechanism, the loss of fabric and the energy consumption of the cutting device are reduced, the cutting quality and efficiency are improved, and the production cost is reduced.
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Figure CN223033709U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of textiles, and specifically relates to a cutting device for producing composite filaments for fabrics. Background Art
[0002] Fabrics are commonly used materials in decorative materials. They include various fabrics such as chemical fiber carpets, non-woven wall coverings, linen fabrics, nylon fabrics, colored adhesive tapes, and flannel. Fabrics play a quite important role in decorative displays and are often the main force that cannot be ignored in the entire sales space. Composite filaments are often used in fabric materials.
[0003] Patent No. CN219972779U discloses a cutting device for producing composite filaments for fabrics. This cutting device for producing composite filaments for fabrics is provided with two sets of pulling components vertically below the clamping pair of rollers, which can quickly clamp and pull down the naturally drooping fabric, straighten the wrinkled part and then cut it, and can quickly reset after cutting. On the basis of a fast cutting speed, the cutting quality is improved. However, the fabric unwinding and clamping steps of this cutting device are controlled and operated by different motors, and there is a time difference in the startup of the motors, which will cause the fabric to be over-pulled and damaged, increasing the breakage rate and cost of the composite filament cutting link. Utility Model Content
[0004] (1) Technical Problems to be Solved
[0005] In view of the deficiencies of the prior art, the present application provides a cutting device for producing composite filaments for fabrics, which solves the problems mentioned in the above background art.
[0006] (2) Technical Solutions
[0007] To achieve the above objectives, the present application is achieved through the following technical solutions: A cutting device for producing composite filaments for fabrics includes a conveying frame, a rear plate, and a straightening mechanism for straightening the fabric to facilitate cutting. A unwinding mechanism for synchronous operation to allow the fabric to droop to one side of the straightening mechanism is fixedly connected to the side of the rear plate. The unwinding mechanism includes a belt and a follower roller. The belt is arranged at the rear of the rear plate, and the surface of the follower roller is in contact with the inner wall of the belt. The follower roller is rotatably connected to the side of the rear plate. One side of the rear plate is fixedly connected to the rear of the conveying frame, and the straightening mechanism is fixedly connected to the front of the rear plate.
[0008] Preferably, the unwinding mechanism further includes a fixed box and a first motor. The fixed box is fixedly connected to the right side of the rear of the rear plate. The first motor is fixedly connected to the inner wall of the fixed box. The output shaft of the first motor is fixedly connected to a main roller. The main roller is rotatably connected to the rear plate. The surface of the main roller is in contact with one side of the inner wall of the belt. One end of the main roller is fixedly connected to an unwinding roller.
[0009] Preferably, the unwinding mechanism further includes a transition roller and a main gear. The transition roller is fixedly connected to the front side of the rear plate. One end of the slave roller is fixedly connected with a right roller. The main gear is fixedly connected to the other end of the slave roller. The side of the main gear is meshed and connected with a slave gear. One side of the slave gear is fixedly connected with a runner. The runner is rotatably connected to the left side of the rear side of the rear plate. One end of the runner is fixedly connected with a left roller.
[0010] Preferably, the straightening mechanism includes a fixed plate and a fixing frame. The rear side of the fixed plate is fixedly connected to the front side of the rear plate. The rear side of the fixing frame is fixedly connected to the front side of the rear plate. The top of the left side of the fixing frame is fixedly connected with a second motor. The output shaft of the second motor is fixedly connected with a screw rod. The surface of the screw rod is threadedly connected with a moving tube. The moving tube is slidably connected to the fixing frame.
[0011] Preferably, the straightening mechanism further includes a connecting frame and an electric push rod. The bottom of the connecting frame is fixedly connected to the top of the moving tube. The electric push rod is fixedly connected to the left side of the connecting frame.
[0012] Preferably, the straightening mechanism further includes a moving plate and a clamping plate. The right side of the moving plate is fixedly connected to one end of the electric push rod. The clamping plates are respectively fixedly connected to the left side of the moving plate and the right side of the fixed plate. One side of the clamping plate is fixedly connected with a rubber plate. The moving plate and the fixed plate are arranged oppositely.
[0013] Preferably, a cutting mechanism for dividing the fabric is fixedly connected to the front side of the rear plate. The cutting mechanism includes a cutting plate and a connecting plate. The rear side of the cutting plate is fixedly connected to the front side of the rear plate. A cutting groove is formed on the right side of the cutting plate. The rear side of the connecting plate is fixedly connected to the front side of the rear plate. An electric telescopic rod is fixedly connected to the left side of the connecting plate. One end of the electric telescopic rod is fixedly connected with a blade. The left side of the blade is attached to the cutting groove.
[0014] Preferably, a guiding plate for preventing the cut fabric from overlapping and falling on the surface of the conveying rack is fixedly connected to the lower part of the front side of the rear plate.
[0015] (III) Beneficial effects
[0016] The present application provides a cutting device for the production of composite filaments for fabrics. The beneficial effects are as follows:
[0017] 1. In this cutting device for the production of composite filaments for fabrics, by setting the unwinding mechanism, the output shaft of the first motor in the fixed box rotates to drive the unwinding roller at one end of the main roller to rotate, and at the same time drives the slave roller on one side of the inner wall of the belt to rotate. The rotation of the slave roller drives the right roller and the main gear to rotate. The rotation of the main gear drives the left roller at one end of the runner on the side of the slave gear to rotate, so that the fabric on the surface of the unwinding roller passes through the surface of the transition roller and sags under the rotation drive of the left roller and the right roller, improving the linkage of the unwinding assembly, reducing the loss during fabric unwinding, and reducing the energy consumption during the operation of the cutting device.
[0018] 2. The cutting device for producing composite silk used in this fabric, by setting a straightening mechanism, the electric push rod on the side of the connecting frame extends to drive the moving plate to move. The moving plate moves until the rubber plate on the side of the clamping plate fits the surface of the fabric, and the other side of the fabric fits the clamping plate on one side of the fixed plate, clamping the fabric. The output shaft of the second motor at the top of the fixed frame rotates to drive the screw rod to rotate. The screw rod rotates to drive the moving tube to move downward. The moving tube moves downward to drive the moving plate to move downward. The moving plate moves downward to drive the rubber plate on the side of the clamping plate to move downward. The rubber plate moves downward to drive the fabric that fits the clamping plate on the side of the fixed plate to slide downward until the surface of the fabric is flat. The components of the straightening mechanism are streamlined, reducing the production cost of the cutting device and further reducing the power consumption during the operation of the cutting device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0020] Figure 1 It is a schematic diagram of the right view and top view external structure of this application;
[0021] Figure 2 It is a schematic diagram of the rear view and top view external structure of this application;
[0022] Figure 3 It is a schematic diagram of the enlarged structure of part A of this application;
[0023] Figure 4 It is a schematic diagram of the enlarged structure of part B of this application;
[0024] Figure 5 It is a schematic diagram of the left view and top view straightening mechanism structure of this application;
[0025] Figure 6 It is a schematic diagram of the left view and top view cutting mechanism structure of this application.
[0026] In the figure: 1, conveyor rack; 2, rear plate; 3, unwinding mechanism; 301, fixed box; 302, first motor; 303, main roller; 304, unwinding roller; 305, transition roller; 306, belt; 307, slave roller; 308, right roller; 309, main gear; 310, slave gear; 311, runner; 312, left roller; 4, straightening mechanism; 401, fixed plate; 402, fixing frame; 403, second motor; 404, screw; 405, moving pipe; 406, connecting frame; 407, electric push rod; 408, moving plate; 409, clamping plate; 410, rubber plate; 5, cutting mechanism; 501, cutting plate; 502, cutting groove; 503, connecting plate; 504, electric telescopic rod; 505, blade; 6, guiding plate. Detailed implementation manners
[0027] It should be noted that in the description of the embodiments of the present application, the orientation or positional relationship indicated by terms such as "front, rear", "left, right", "up, down", etc. are all based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application. The terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0028] The present application will be further elaborated in detail below through the drawings and embodiments.
[0029] Refer to Figure 2 、 Figure 3 and Figure 4, an embodiment of the present application provides a cutting device for producing composite filaments for fabrics, including a conveyor frame 1, a rear plate 2, and a straightening mechanism 4 for straightening the fabric to facilitate cutting. A winding mechanism 3 for synchronous operation to allow the fabric to droop to one side of the straightening mechanism 4 is fixedly connected to the side of the rear plate 2. The winding mechanism 3 includes a belt 306 and a slave roller 307. The belt 306 is arranged at the rear of the rear plate 2, and the surface of the slave roller 307 is in contact with the inner wall of the belt 306. The slave roller 307 is rotatably connected to the side of the rear plate 2. A fixed box 301 is fixedly connected to the right side at the rear of the rear plate 2. A first motor 302 is fixedly connected to the inner wall of the fixed box 301. The output shaft of the first motor 302 is fixedly connected to a main roller 303. The main roller 303 is rotatably connected to the rear plate 2. The surface of the main roller 303 is in contact with one side of the inner wall of the belt 306. A winding roller 304 is fixedly connected to one end of the main roller 303. A transition roller 305 is fixedly connected to the front side of the rear plate 2. A right roller 308 is fixedly connected to one end of the slave roller 307. A main gear 309 is fixedly connected to the other end of the slave roller 307. A slave gear 310 is meshed with the side of the main gear 309. A runner 311 is fixedly connected to one side of the slave gear 310. The runner 311 is rotatably connected to the left side at the rear of the rear plate 2. A left roller 312 is fixedly connected to one end of the runner 311. One side of the rear plate 2 is fixedly connected to the rear of the conveyor frame 1. The straightening mechanism 4 is fixedly connected to the front side of the rear plate 2. The output shaft of the first motor 302 in the fixed box 301 rotates to drive the winding roller 304 at one end of the main roller 303 to rotate, and at the same time drives the slave roller 307 on one side of the inner wall of the belt 306 to rotate. The rotation of the slave roller 307 drives the right roller 308 and the main gear 309 to rotate. The rotation of the main gear 309 drives the left roller 312 at one end of the runner 311 on the side of the slave gear 310 to rotate, so that the fabric on the surface of the winding roller 304 passes through the surface of the transition roller 305 and droops under the rotation drive of the left roller 312 and the right roller 308.
[0030] Refer to Figure 1 and Figure 5, in one aspect of this embodiment, the straightening mechanism 4 includes a fixed plate 401 and a fixing frame 402. The rear side of the fixed plate 401 is fixedly connected to the front side of the rear plate 2, and the rear side of the fixing frame 402 is fixedly connected to the front side of the rear plate 2. A second motor 403 is fixedly connected to the top left of the fixing frame 402. The output shaft of the second motor 403 is fixedly connected to a screw rod 404. A moving tube 405 is threadedly connected to the surface of the screw rod 404. The moving tube 405 is slidably connected to the fixing frame 402. A connecting frame 406 is fixedly connected to the top of the moving tube 405. An electric push rod 407 is fixedly connected to the left side of the connecting frame 406. One end of the electric push rod 407 is fixedly connected to a moving plate 408. Clamping plates 409 are fixedly connected to the left side of the moving plate 408 and the right side of the fixed plate 401. A rubber plate 410 is fixedly connected to one side of the clamping plate 409. The moving plate 408 and the fixed plate 401 are arranged opposite to each other. When the electric push rod 407 on the side of the connecting frame 406 extends, it drives the moving plate 408 to move. When the moving plate 408 moves to make the rubber plate 410 on the side of the clamping plate 409 fit the surface of the fabric, and the other side of the fabric fits the clamping plate 409 on one side of the fixed plate 401, the fabric is clamped. When the output shaft of the second motor 403 on the top of the fixing frame 402 rotates, it drives the screw rod 404 to rotate. The rotation of the screw rod 404 drives the moving tube 405 to move downward. The downward movement of the moving tube 405 drives the moving plate 408 to move downward. The downward movement of the moving plate 408 drives the rubber plate 410 on the side of the clamping plate 409 to move downward. The downward movement of the rubber plate 410 drives the fabric that fits the clamping plate 409 on the side of the fixed plate 401 to slide downward until the surface of the fabric is flat.
[0031] Referring to Figure 1 and Figure 6 , in one aspect of this embodiment, a cutting mechanism 5 for dividing the fabric is fixedly connected to the front side of the rear plate 2. The cutting mechanism 5 includes a cutting plate 501 and a connecting plate 503. The rear side of the cutting plate 501 is fixedly connected to the front side of the rear plate 2. A cutting groove 502 is formed on the right side of the cutting plate 501. The rear side of the connecting plate 503 is fixedly connected to the front side of the rear plate 2. An electric telescopic rod 504 is fixedly connected to the left side of the connecting plate 503. One end of the electric telescopic rod 504 is fixedly connected to a blade 505. The left side of the blade 505 fits the cutting groove 502. When the electric telescopic rod 504 on the side of the connecting plate 503 extends, it drives the blade 505 to move leftward. When the blade 505 moves leftward to fit the cutting groove 502 formed on the cutting plate 501, the fabric is cut off.
[0032] Referring to Figure 1 and Figure 2 , in one aspect of this embodiment, a guiding plate 6 for preventing the cut fabric from overlapping and falling on the surface of the conveying frame 1 is fixedly connected to the lower part of the front side of the rear plate 2. The cut fabric falls smoothly on the surface of the conveying frame 1 along the guiding plate 6.
[0033] All the electrical equipment in this solution is powered by an external power supply.
[0034] Working principle: When in use, the output shaft of the first motor 302 in the fixed box 301 rotates to drive the unwinding roller 304 at one end of the main roller 303 to rotate, and at the same time drives the driven roller 307 on one side of the inner wall of the belt 306 to rotate. The rotation of the driven roller 307 drives the right roller 308 and the main gear 309 to rotate. The rotation of the main gear 309 drives the left roller 312 at one end of the runner 311 on the side of the driven gear 310 to rotate, so that the cloth on the surface of the unwinding roller 304 passes through the surface of the transition roller 305 and droops to the left side of the rubber plate 410 under the drive of the rotation of the left roller 312 and the right roller 308. The electric push rod 407 on the side of the connecting frame 406 extends to drive the moving plate 408 to move. The moving plate 408 moves to make the rubber plate 410 on the side of the clamping plate 409 fit with the surface of the cloth, and makes the other side of the cloth fit with the clamping plate 409 on one side of the fixed plate 401 to clamp the cloth. The output shaft of the second motor 403 at the top of the fixed frame 402 rotates to drive the screw rod 404 to rotate. The rotation of the screw rod 404 drives the moving pipe 405 to move downward. The downward movement of the moving pipe 405 drives the moving plate 408 to move downward. The downward movement of the moving plate 408 drives the rubber plate 410 on the side of the clamping plate 409 to move downward. The downward movement of the rubber plate 410 drives the cloth that fits with the clamping plate 409 on the side of the fixed plate 401 to slide downward until the surface of the cloth is flat. The electric telescopic rod 504 on the side of the connecting plate 503 extends to drive the blade 505 to move leftward. The blade 505 moves leftward to fit with the cutting groove 502 opened in the cutting plate 501 to cut the cloth. The cut cloth falls smoothly on the surface of the conveying rack 1 along the smooth plate 6.
[0035] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although the embodiments of the present application have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A cutting device for producing composite yarn for cloth, comprising a conveyor frame (1), a rear plate (2) and a straightening mechanism (4) for straightening the cloth for easy cutting, characterized in that: The side of the rear plate (2) is fixedly connected with an unwinding mechanism (3) for synchronous operation to facilitate the fabric to droop to one side of the straightening mechanism (4); the unwinding mechanism (3) comprises a belt (306) and a follower roller (307); the belt (306) is arranged on the rear side of the rear plate (2); the surface of the follower roller (307) is in contact with the inner wall of the belt (306); the follower roller (307) is rotatably connected to the side of the rear plate (2); one side of the rear plate (2) is fixedly connected to the rear side of the conveying frame (1); and the straightening mechanism (4) is fixedly connected to the front side of the rear plate (2).
2. A cutting device for producing composite yarn for fabric according to claim 1, characterized in that: The unwinding mechanism (3) further comprises a fixed box (301) and a first motor (302); the fixed box (301) is fixedly connected to the right side of the rear side of the rear plate (2); the first motor (302) is fixedly connected to the inner wall of the fixed box (301); the output shaft of the first motor (302) is fixedly connected to a main roller (303); the main roller (303) is rotatably connected to the rear plate (2); the surface of the main roller (303) is in contact with one side of the inner wall of the belt (306); and one end of the main roller (303) is fixedly connected to an unwinding roller (304).
3. A cutting device for producing composite yarn for fabric according to claim 2, characterized in that: The unwinding mechanism (3) further comprises a transition roller (305) and a main gear (309), wherein the transition roller (305) is fixedly connected to the front side of the rear plate (2), one end of the slave roller (307) is fixedly connected to a right roller (308), the main gear (309) is fixedly connected to the other end of the slave roller (307), the side of the main gear (309) is meshingly connected to a slave gear (310), one side of the slave gear (310) is fixedly connected to a rotating wheel (311), the rotating wheel (311) is rotationally connected to the left side of the rear side of the rear plate (2), and one end of the rotating wheel (311) is fixedly connected to a left roller (312).
4. The cutting device for producing composite yarn for fabric according to claim 1, characterized in that: The straightening mechanism (4) comprises a fixed plate (401) and a fixed frame (402); the rear side of the fixed plate (401) is fixedly connected to the front side of the rear plate (2); the rear side of the fixed frame (402) is fixedly connected to the front side of the rear plate (2); a second motor (403) is fixedly connected to the top left side of the fixed frame (402); a screw rod (404) is fixedly connected to the output shaft of the second motor (403); a moving tube (405) is threadedly connected to the surface of the screw rod (404); and the moving tube (405) is slidably connected to the fixed frame (402).
5. A cutting device for producing composite yarn for fabric according to claim 4, characterized in that: The straightening mechanism (4) further comprises a connecting frame (406) and an electric push rod (407), wherein the bottom of the connecting frame (406) is fixedly connected to the top of the moving tube (405), and the electric push rod (407) is fixedly connected to the left side of the connecting frame (406).
6. The cutting device for producing composite yarn for fabric according to claim 1, characterized in that: The straightening mechanism (4) further comprises a movable plate (408) and a clamping plate (409), wherein the right side of the movable plate (408) is fixedly connected to one end of the electric push rod (407), and the clamping plate (409) is respectively fixedly connected to the left side of the movable plate (408) and the right side of the fixed plate (401), and a rubber plate (410) is fixedly connected to one side of the clamping plate (409), and the movable plate (408) and the fixed plate (401) are arranged opposite to each other.
7. The cutting device for producing composite yarn for fabric according to claim 1, characterized in that: The front side of the rear plate (2) is fixedly connected with a cutting mechanism (5) for cutting cloth, the cutting mechanism (5) comprising a cutting plate (501) and a connecting plate (503), the rear side of the cutting plate (501) is fixedly connected with the front side of the rear plate (2), the right side of the cutting plate (501) is provided with a cutting groove (502), the rear side of the connecting plate (503) is fixedly connected with the front side of the rear plate (2), the left side of the connecting plate (503) is fixedly connected with an electric telescopic rod (504), one end of the electric telescopic rod (504) is fixedly connected with a blade (505), and the left side of the blade (505) is in contact with the cutting groove (502).
8. A cutting device for producing composite yarn for fabric according to claim 7, characterized in that: A follower plate (6) is fixedly connected to the lower front side of the rear plate (2) to prevent the cut cloth from overlapping and falling on the surface of the conveying frame (1).
Citation Information
Patent Citations
Cutting device for production of composite filaments for cloth
CN219972779U