Spray drying device for dispersible latex powder
By designing a dispersible latex powder spray drying device, the problems of large volume, high energy consumption, low drying efficiency and complex operation of traditional drying equipment are solved, and an efficient and uniform drying process is achieved, and the flexibility and safety of the equipment are improved.
Patent Information
- Application Number
- CN202421657911.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-15
AI Technical Summary
Traditional latex powder drying equipment has problems such as huge volume, high energy consumption, low drying efficiency, inflexible equipment fixation, difficult to guarantee drying uniformity, complex operation, and insufficient safety design.
A dispersible latex powder spray drying device is designed, adopting a box and bottom plate design, with universal wheels and handrails set to improve the flexibility of the equipment, using high-pressure components and nozzle components to achieve uniform spray drying of materials, and improving drying uniformity through the mixing components, focusing on safety design.
It improves drying efficiency and uniformity, reduces energy consumption and production costs, enhances the flexibility and safety of equipment, adapts to small-scale production needs, and reduces labor costs and response time.
Smart Images

Figure CN223036819U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of latex powder production drying equipment, in particular to a dispersible latex powder spray drying device. Background Art
[0002] In the traditional latex powder production process, drying is a key step, which directly affects the product quality and production efficiency. Traditional drying methods usually include oven drying, fluidized bed drying, etc. Although these methods can meet production needs to a certain extent, they have some limitations and shortcomings. Traditional drying equipment is often bulky, energy-intensive, and has low drying efficiency, which leads to increased production costs. In addition, since the equipment is fixed, it cannot quickly adapt to the adjustment of production scale and is not flexible enough for small batch production. During the drying process, the uniformity of the drying of the material is difficult to ensure, and it is easy to partially over-dry or under-dry, affecting product quality. For example, in oven drying, the outside of the material may dry faster than the inside, resulting in inconsistent product performance. Traditional drying equipment is complex to operate and requires professional operators to monitor and adjust, which increases labor costs. At the same time, the equipment startup and shutdown procedures are cumbersome, and the response speed to emergency orders is slow. Due to the large size and heavy weight of traditional drying equipment, it is not easy to move, which limits its flexibility at the production site. Once the equipment is installed, it is difficult to adjust or rearrange it according to production needs. The use of high-pressure tanks and nozzle assemblies requires strict safety measures to prevent safety accidents caused by excessive pressure. The safety design of traditional equipment is insufficient and there may be hidden dangers. Utility Model Content
[0003] In view of this, the present invention aims at the deficiencies of the prior art and proposes a dispersible latex powder spray drying device, aiming to solve at least one of the problems raised by the above background technology.
[0004] The utility model provides a dispersible latex powder spray drying device, comprising:
[0005] A bottom plate, wherein a plurality of universal wheels are arranged at the bottom of the bottom plate, and an armrest is arranged on one side of the top of the bottom plate, and the armrest is arranged obliquely, and the bottom of the armrest is fixedly connected to the top of the bottom plate;
[0006] A box body, the box body is arranged on the top of the bottom plate, and the bottom of the box body is fixedly connected to the top of the bottom plate, the top of the box body is provided with a closable opening, a chamber is provided in the box body, the closable opening is communicated with the chamber, an opening is provided on one side of the bottom of the chamber, and an air receiving hole is provided on the top of the chamber;
[0007] A nozzle assembly is arranged on a side of the box body close to the opening, and one end of the nozzle assembly is connected to the opening;
[0008] A stirring assembly, the stirring assembly is arranged on the top of the box body, one end of the stirring assembly penetrates through the top of the box body and extends into the chamber, and a slope is arranged at the bottom wall of the chamber away from the stirring assembly;
[0009] A high-pressure assembly, the high-pressure assembly is arranged on the side of the box body close to the armrest, and the bottom of the high-pressure assembly is fixedly connected to the top of the bottom plate, and the air outlet end of the high-pressure assembly is communicated with the air intake hole.
[0010] In some embodiments, the box body further includes a first chamber and a second chamber, partitions are arranged between the chamber, the first chamber and the second chamber, and the first chamber and the second chamber are provided with box doors.
[0011] In some embodiments, the length of the slope is the same as the width in the chamber, and the axial section of the slope is a right triangle structure.
[0012] In some embodiments, the nozzle assembly includes:
[0013] A connecting pipe, one end of the connecting pipe is communicated with the opening;
[0014] A nozzle, the installation end of the nozzle is communicated with the other end of the connecting pipe;
[0015] A clamping member, the clamping member is arranged on one side of the box body corresponding to the nozzle, and the installation end of the clamping member is fixedly connected to the side wall of the box body. The inner diameter of the clamping end of the clamping member is smaller than the outer diameter of the nozzle, and the side wall of the nozzle is clamped with the clamping member.
[0016] In some embodiments, the nozzle is an air flow nozzle.
[0017] In some embodiments, the stirring assembly includes:
[0018] A housing, the housing is arranged on the top of the box body;
[0019] A first rotating rod, the axial section of which is a Z-shaped structure, the first rotating rod is arranged horizontally and passes through a first bearing arranged on the side wall of the housing and extends into the housing. The side wall of the first rotating rod is rotatably connected with the first bearing, and a first gear is fixedly connected to one end of the first rotating rod close to the housing;
[0020] The second rotating rod is arranged inside the housing and is vertically arranged. The top of the second rotating rod is rotatably connected to a second bearing arranged at the inner top of the housing. A second gear is fixedly connected to the second rotating rod corresponding to the first gear. The first gear is meshed and connected with the second gear. The bottom of the second rotating rod penetrates through the top wall of the box body and extends downward into the chamber. A sealing shaft is arranged at the connection between the side wall of the second rotating rod and the box body.
[0021] The fan blades are arranged at the bottom of the second rotating rod. A plurality of fan blades are symmetrically arranged with the second rotating rod as the axis. The installation end of the fan blade is fixedly connected to the side wall of the second rotating rod.
[0022] In some embodiments, the high-pressure component includes:
[0023] The base, the bottom of the base is fixedly connected to the top of the bottom plate, and a groove is arranged at the top of the base;
[0024] The high-pressure gas cylinder is arranged in the groove. The outer diameter of the high-pressure gas cylinder matches the inner diameter of the groove. The high-pressure gas cylinder is vertically arranged. The gas outlet end of the high-pressure gas cylinder is communicated with one end of the first connecting pipe, and the other end of the first connecting pipe is communicated with the air intake hole.
[0025] In some embodiments, a pressure gauge for displaying the internal air pressure of the high-pressure gas cylinder is arranged on the high-pressure gas cylinder.
[0026] The above general description and the following detailed description are exemplary and explanatory, rather than limiting the present disclosure.
[0027] According to the following detailed description of the exemplary embodiments with reference to the accompanying drawings, other features and aspects of the present disclosure will be clearer. Description of the Drawings
[0028] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0029] Figure 1 It is a front structural sectional view of the spray drying device for redispersible latex powder provided by the embodiment of the present invention;
[0030] Figure 2 It is a front view of the spray drying device for redispersible latex powder provided by the embodiment of the present invention;
[0031] Figure 3Partial enlarged view of the spray drying device for redispersible latex powder provided by an embodiment of the present utility model;
[0032] Figure 4 Partial enlarged view of the spray drying device for redispersible latex powder provided by an embodiment of the present utility model.
[0033] Wherein: 1, bottom plate; 2, universal wheel; 3, handrail; 4, box body; 5, closable opening; 6, chamber; 7, opening; 8, air intake hole; 9, nozzle assembly; 10, stirring assembly; 11, high-pressure assembly; 12, first chamber; 13, second chamber; 14, partition board; 15, box door; 16, connecting pipe; 17, nozzle; 18, clamping member; 19, housing; 20, first rotating rod; 21, first bearing; 22, first gear; 23, second rotating rod; 24, second bearing; 25, second gear; 26, sealing shaft; 27, fan blade; 28, base; 29, groove; 30, high-pressure gas cylinder; 31, inclined platform; 32, first connecting pipe. Specific embodiments
[0034] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0035] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present application.
[0036] The terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, unless otherwise stated, the meaning of "plurality" is two or more.
[0037] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0038] As in the background art, traditional drying equipment is often bulky, energy-consuming, and has low drying efficiency, resulting in increased production costs. In addition, due to the fixed equipment, it is unable to quickly adapt to the adjustment of production scale and is not flexible enough for small-batch production. During the drying process, it is difficult to ensure the drying uniformity of materials, and it is easy to have the situation of partial over-drying or under-drying, which affects product quality. For example, in oven drying, the outside of the material may dry faster than the inside, resulting in inconsistent product performance. Traditional drying equipment is complex to operate and requires professional operators for monitoring and adjustment, increasing labor costs. At the same time, the equipment startup and shutdown procedures are cumbersome, and the response speed to emergency orders is slow. Due to the large size and heavy weight of traditional drying equipment, it is not easy to move, which limits its flexibility at the production site. This makes it difficult to adjust or re-layout the equipment according to production needs once it is installed. The use of high-pressure tanks and nozzle assemblies requires strict safety measures to prevent safety accidents caused by excessive pressure. The safety design of traditional equipment is insufficient and potential hazards may exist.
[0039] To improve the above problems, a spray drying device for dispersible latex powder proposed in the present application realizes the mobile operation of the entire device through a box body arranged on a bottom plate, universal wheels on the bottom plate, and a handrail on the bottom plate, improving the flexibility and adaptability of the equipment. The connection between the top of the chamber and the high-pressure tank, and the nozzle assembly connected to the bottom enable the material to enter the nozzle under the action of a high-pressure air pipe and generate fine and uniform droplets through an air flow nozzle, which helps the latex to dry quickly after entering the drying chamber. At the same time, a manual stirring assembly arranged at the top of the chamber can keep the material in the chamber in a stirred state, further improving the drying uniformity and efficiency. In addition, the design of this device also pays attention to safety, and improves the safety performance of the equipment by setting safety measures such as closable openings and pressure control systems.
[0040] Refer to Figures 1-4 As shown, a spray drying device for dispersible latex powder according to an embodiment of the present application includes: a bottom plate 1, a plurality of universal wheels 2 are arranged at the bottom of the bottom plate 1, and a handrail 3 is arranged on one side of the top of the bottom plate 1, and the handrail 3 is inclined, and the bottom of the handrail 3 is fixedly connected to the top of the bottom plate 1;
[0041] The box body 4 is arranged on the top of the bottom plate 1, and the bottom of the box body 4 is fixedly connected to the top of the bottom plate 1. An openable opening 5 is arranged on the top of the box body 4. A chamber 6 is arranged inside the box body 4. The openable opening 5 is communicated with the chamber 6. An opening 7 is arranged on one side of the bottom of the chamber 6, and an air intake hole 8 is arranged on the top of the chamber 6;
[0042] The spray head assembly 7 is arranged on the side of the box body 4 close to the opening 7, and one end of the spray head assembly 7 is communicated with the opening 7;
[0043] The stirring assembly 10 is arranged on the top of the box body 4. One end of the stirring assembly 10 penetrates through the top of the box body 4 and extends into the chamber 6. A slope 31 is arranged on the inner bottom wall of the chamber 6 away from one end of the stirring assembly 10;
[0044] The high-pressure assembly 11 is arranged on the side of the box body 4 close to the armrest 3, and the bottom of the high-pressure assembly 11 is fixedly connected to the top of the bottom plate 1. The air outlet end of the high-pressure assembly 11 is communicated with the air intake hole 8.
[0045] In some specific embodiments, the inside of the box body 4 further includes a first chamber 12 and a second chamber 13. Partition plates 14 are arranged between the chamber 6, the first chamber 12, and the second chamber 13. The first chamber 12 and the second chamber 13 are provided with a box door 15.
[0046] In some specific embodiments, the length of the slope 31 is the same as the inner width of the chamber 6, and the axial section of the slope 31 is a right triangle structure.
[0047] In some specific embodiments, the spray head assembly 9 includes:
[0048] The connecting pipe 16, one end of the connecting pipe 16 is communicated with the opening 7;
[0049] The spray head 17, the installation end of the spray head 17 is communicated with the other end of the connecting pipe 16;
[0050] The clamping member 18 is arranged on one side of the box body 4 corresponding to the spray head 17, and the installation end of the clamping member 18 is fixedly connected to the side wall of the box body 4. The inner diameter of the clamping end of the clamping member 18 is smaller than the outer diameter of the spray head 17, and the side wall of the spray head 17 is clamped with the clamping member 18.
[0051] In some specific embodiments, the spray head 17 is an air flow nozzle.
[0052] It should be understood that the spray head 17 is used to spray the material in the chamber 6 into the oven chamber. When the whole device is in a non-working state, the spray head 17 is clamped with the clamping member 18.
[0053] In some specific embodiments, the stirring assembly 10 includes:
[0054] The housing 19, the housing 19 is arranged on the top of the box body 4;
[0055] The first rotating rod 20 has a Z-shaped structure in its axial cross-section. The first rotating rod 20 is horizontally arranged and passes through the first bearing 21 provided on the side wall of the housing 19 and extends into the housing 19. The side wall of the first rotating rod 20 is rotationally connected to the first bearing 21. A first gear 22 is fixedly connected to one end of the first rotating rod 20 close to the housing 19.
[0056] The second rotating rod 23 is arranged in the housing 19 and is vertically arranged. The top of the second rotating rod 23 is rotationally connected to the second bearing 24 provided on the inner top of the housing 19. A second gear 25 is fixedly connected to the second rotating rod 23 corresponding to the first gear 22. The first gear 22 is meshed with the second gear 25. The bottom of the second rotating rod 23 penetrates the top wall of the box body 4 and extends downward into the chamber 6. A sealing shaft 26 is provided at the connection between the side wall of the second rotating rod 23 and the box body 4.
[0057] The fan blades 27 are arranged at the bottom of the second rotating rod 23. A plurality of fan blades 27 are symmetrically arranged with the second rotating rod 23 as the axis. The mounting end of the fan blade 27 is fixedly connected to the side wall of the second rotating rod 23.
[0058] It should be understood that when the first rotating rod 20 is manually operated to rotate the first rotating rod 20, the fan blades 27 are driven to rotate. Under the action of the rotation of the fan blades 27, the materials in the chamber 6 are in a stirring state.
[0059] In some specific embodiments, the high-pressure assembly 11 includes:
[0060] The base 28, the bottom of the base 28 is fixedly connected to the top of the bottom plate 1, and a groove 29 is provided on the top of the base 28.
[0061] The high-pressure gas cylinder 30 is arranged in the groove 29. The outer diameter of the high-pressure gas cylinder 30 matches the inner diameter of the groove 29. The high-pressure gas cylinder 30 is vertically arranged. The gas outlet end of the high-pressure gas cylinder 30 is communicated with one end of the first connecting pipe 32, and the other end of the first connecting pipe 32 is communicated with the air intake hole 8.
[0062] In some specific embodiments, a pressure gauge for displaying the internal air pressure of the high-pressure gas cylinder 30 is provided on the high-pressure gas cylinder 30.
[0063] It should be understood that the pressure gauge can detect the air pressure in the high-pressure tank in real time. Under the action of a strong pressure, the materials in the chamber 6 enter the nozzle 17 through the opening 7 and are sprayed out through the nozzle 17. Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these changes and modifications.
Claims
1. A dispersible latex powder spray drying device, characterized in that: include: A bottom plate, wherein a plurality of universal wheels are arranged at the bottom of the bottom plate, and an armrest is arranged on one side of the top of the bottom plate, and the armrest is arranged obliquely, and the bottom of the armrest is fixedly connected to the top of the bottom plate; A box body, the box body is arranged on the top of the bottom plate, and the bottom of the box body is fixedly connected to the top of the bottom plate, the top of the box body is provided with a closable opening, a chamber is provided in the box body, the closable opening is communicated with the chamber, an opening is provided on one side of the bottom of the chamber, and an air receiving hole is provided on the top of the chamber; A nozzle assembly is arranged on a side of the box body close to the opening, and one end of the nozzle assembly is connected to the opening; A stirring assembly, wherein the stirring assembly is arranged on the top of the box body, one end of the stirring assembly passes through the top of the box body and extends into the chamber, and an inclined platform is arranged on the bottom wall of the chamber away from one end of the stirring assembly; A high-voltage component is arranged on a side of the box body close to the handrail, and the bottom of the high-voltage component is fixedly connected to the top of the base plate, and the air outlet end of the high-voltage component is connected to the air receiving hole.
2. A dispersible latex powder spray drying device according to claim 1, characterized in that: The box body also includes a first chamber and a second chamber. Partitions are provided between the chambers, the first chamber, and the second chamber. The first chamber and the second chamber are provided with box doors.
3. A dispersible latex powder spray drying device according to claim 2, characterized in that: The length of the ramp is the same as the width of the chamber, and the axial cross-section of the ramp is a right-angled triangle structure.
4. The dispersible latex powder spray drying device according to claim 1, characterized in that: The nozzle assembly comprises: A connecting pipe, one end of which is in communication with the opening; A nozzle, wherein the nozzle mounting end is connected to the other end of the connecting pipe; The clamping member is arranged on one side of the box body corresponding to the nozzle, and the mounting end of the clamping member is fixedly connected to the side wall of the box body, the inner diameter of the clamping end of the clamping member is smaller than the outer diameter of the nozzle, and the side wall of the nozzle is clamped with the clamping member.
5. A dispersible latex powder spray drying device according to claim 4, characterized in that: The nozzle is an air flow nozzle.
6. The dispersible latex powder spray drying device according to claim 1, characterized in that: The stirring assembly comprises: A shell, the shell being arranged on the top of the box body; A first rotating rod, whose axial cross section is a Z-shaped structure, the first rotating rod is arranged transversely, and passes through a first bearing arranged on the side wall of the shell to extend into the shell, the side wall of the first rotating rod is rotatably connected to the first bearing, and the first rotating rod is fixedly connected to a first gear at one end close to the shell; A second rotating rod, which is arranged in the shell and is vertically arranged, the top of the second rotating rod is rotatably connected to a second bearing arranged at the top of the shell, the second rotating rod is fixedly connected to a second gear corresponding to the first gear, the first gear is meshed with the second gear, the bottom of the second rotating rod passes through the top wall of the box body and extends downward into the chamber, and a sealing shaft is arranged at the connection between the side wall of the second rotating rod and the box body; The fan blade is arranged at the bottom of the second rotating rod. A plurality of the fan blades are symmetrically arranged with the second rotating rod as an axis, and the fan blade mounting end is fixedly connected to the side wall of the second rotating rod.
7. The dispersible latex powder spray drying device according to claim 1, characterized in that: The high voltage assembly comprises: A base, wherein the bottom of the base is fixedly connected to the top of the bottom plate, and the top of the base is provided with a groove; A high-pressure gas cylinder, wherein the high-pressure gas cylinder is arranged in the groove, the outer diameter of the high-pressure gas cylinder matches the inner diameter of the groove, the high-pressure gas cylinder is arranged vertically, the gas outlet end of the high-pressure gas cylinder is connected to one end of the first connecting pipe, and the other end of the first connecting pipe is connected to the gas receiving hole.
8. The dispersible latex powder spray drying device according to claim 7, characterized in that: The high-pressure gas cylinder is provided with a pressure gauge for displaying the internal gas pressure of the high-pressure gas cylinder.