Device for measuring outer diameter of cylinder of large-diameter rotary reaction furnace

By designing an outer diameter dimension measuring device for rotating reactor cylinder, the combination of laser ranging sensor and positioning mechanism is used to solve the problem of low measurement accuracy in the prior art, and the precise measurement of the outer diameter of the annular bracket is achieved.

CN223037112UActive Publication Date: 2025-06-27XIAGONG GRP SANMING HEAVY DUTY MASCH CO LTD

Patent Information

Application Number
CN202422294345.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-06-27
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

It is difficult for the prior art to accurately measure the outer diameter of the rotary reactor cylinder connected with an annular bracket and a stopper through conventional measurement methods, resulting in low measurement accuracy and large errors.

Method used

A large-diameter rotary reactor cylinder external diameter measurement device is designed, and a laser ranging sensor and positioning mechanism are used to fine-tune the position of the positioning mechanism and the direction of the laser ranging sensor to ensure that the receiving and emitting devices of the measuring device are located at the diagonal position. The magnetic positioning technology is used to stabilize the positioning to achieve accurate measurement of the outer diameter of the annular bracket.

Benefits of technology

It improves the measurement accuracy of the outer diameter of the annular bracket and reduces errors. It is suitable for the special structure of large-diameter rotary reactor cylinder.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of cylinder size measurement, in particular to a device for measuring the outer diameter size of a cylinder of a large-diameter rotary reaction furnace, which utilizes a first moving mechanism to adjust the positions of four rollers, so that the four rollers are pressed against the edge of the end surface of an annular bracket body to realize positioning. The receiving device and the transmitting device which are connected with the laser distance measuring sensor are positioned through the telescopic rod, the position of the first positioning mechanism or the second positioning mechanism is finely adjusted, and the position of the first positioning mechanism or the second positioning mechanism is positioned according to the change of numerical values measured by the laser distance measuring sensor. The receiving device and the transmitting device are just located at diagonal positions, the position of a magnetic block body is adjusted through a second moving mechanism, and a first positioning mechanism and a second positioning mechanism are stably positioned through magnetic attraction, so that the stability and accuracy of a measured value are ensured; and the outer diameter of the annular bracket is accurately measured.
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Description

Technical Field

[0001] The utility model relates to the technical field of cylinder size measurement, in particular to an outer diameter size measurement device for a large-diameter rotary reaction furnace cylinder body. Background Art

[0002] The Chinese patent with the authorization announcement number CN221376263U discloses a rotary reaction furnace roller support device, the structure of which includes an annular bracket for supporting the roller body. The annular bracket is an annular member coaxially connected to the outside of the reaction furnace cylinder body through a support rod, and is used for heat insulation between the reaction furnace cylinder body and the roller body. In order to make the roller body and the annular bracket more conveniently and stably installed, a plurality of stoppers are arranged on the outer side of the annular bracket in a circumferential array to avoid the risk of axial displacement after the roller body and the annular bracket are installed and connected.

[0003] From the structure of the above patent, due to the special position where the annular bracket is connected to the reaction furnace cylinder body, it is difficult to measure the outer diameter of the annular bracket by conventional measurement means. For example, when measuring with a traditional tape measure, only the outer circumference of the annular bracket can be measured to calculate its outer diameter. On the one hand, the accuracy of the tape measure is limited, there are certain errors in the direction of the tension of the tape measure itself, and the limitation of the stopper structure outside the annular bracket results in low measurement accuracy and large errors of this method. Since the diameter of the rotary furnace itself is very large, and the annular bracket is connected to the middle section of the rotary furnace cylinder body, it is difficult to accurately measure by conventional vernier calipers or other conventional measurement means. Therefore, how to accurately measure the outer diameter of the annular bracket for the special structure of the reaction furnace cylinder body with an annular bracket and stoppers connected to the outside has become a technical problem to be urgently solved. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is: how to accurately measure the outer diameter of the annular bracket for the special structure of the reaction furnace cylinder body with an annular bracket and stoppers connected to the outside.

[0005] In order to solve the above technical problem, the technical solution adopted by the utility model is:

[0006] An outer diameter size measurement device for a large-diameter rotary reaction furnace cylinder body, the annular bracket of the large-diameter rotary reaction furnace cylinder body includes:

[0007] The rotary reaction furnace cylinder body itself, and the shape of the rotary reaction furnace cylinder body itself is a circular cylinder;

[0008] The annular bracket body, the annular bracket is coaxially connected to the outside of the middle section of the rotary reaction furnace cylinder body itself through a plurality of support rods, and a plurality of stoppers are arranged on the outer side of the annular bracket body in a circumferential array;

[0009] The measurement device includes a first positioning mechanism and a second positioning mechanism with the same structure; it also includes a laser distance sensor, and the laser distance sensor includes a transmitting device and a receiving device;

[0010] The first positioning mechanism and the second positioning mechanism have the same structure; the first positioning mechanism includes a first bracket, a second bracket, a first moving mechanism, a magnet body, a second moving mechanism, a first roller, a second roller, a third roller, a fourth roller and a telescopic rod;

[0011] The first bracket and the second bracket are connected by a first moving mechanism, and the first moving mechanism is used to drive the second bracket to move relative to the first bracket along the X direction;

[0012] The magnet body is connected to the first bracket through a second moving mechanism, and the second moving mechanism is used to drive the magnet body to move along the Y direction;

[0013] The first roller and the second roller are rotatably and symmetrically connected to the first bracket, the axes of the first roller and the second roller are in the same plane, and the plane is perpendicular to the X direction;

[0014] The third roller and the fourth roller are rotatably and symmetrically connected to the second bracket, the axes of the third roller and the fourth roller are in the same plane, and the plane is perpendicular to the X direction;

[0015] One end of the telescopic rod is connected to the first bracket, and the telescopic rod is parallel to the X direction;

[0016] The transmitting device of the laser distance sensor is connected to the telescopic rod of the first positioning mechanism, the transmitting direction of the transmitting device is perpendicular to the X direction, and the transmitting direction of the transmitting device is in the axisymmetric plane of the first roller and the second roller;

[0017] The receiving device of the laser distance sensor is connected to the telescopic rod of the second positioning mechanism.

[0018] Preferably, the first moving mechanism includes a first lead screw and a first guide post; the axial directions of the first lead screw and the first guide post are both the X direction, one end of the first lead screw is rotatably connected to the first bracket, and the second bracket is provided with a first threaded hole that is threadedly matched with the first lead screw; one end of the first guide post is fixedly connected to the first bracket, and the second bracket is provided with a first through hole that is slidably matched with the first guide post.

[0019] Preferably, the second moving mechanism includes a second lead screw and a second guide post; the axial directions of the second lead screw and the second guide post are both perpendicular to the X direction. One end of the second lead screw is rotatably connected to the magnet block body, and the first bracket is provided with a second threaded hole that is in threaded cooperation with the second lead screw; one end of the second guide post is fixedly connected to the magnet block body, and the first bracket is provided with a second through hole that is in sliding cooperation with the second guide post.

[0020] Preferably, the telescopic rod includes a guide rail seat, a sliding rod, and a locking screw;

[0021] The guide rail seat is fixedly connected to the first bracket. The guide rail seat is provided with a dovetail guide groove in the X direction. The sliding rod is in sliding fit connection with the dovetail guide groove. The side part of the guide rail seat is provided with a third threaded hole, and the locking screw is in threaded fit connection with the third threaded hole.

[0022] Preferably, the first roller, the second roller, the third roller, and the fourth roller have the same structure. The shape of the first roller is stepped, and the first roller is pressed against the outer corner of the outer end of the annular bracket body through the stepped inner corner.

[0023] Preferably, the first moving mechanism further includes a first handwheel, and the first handwheel is connected to the end of the first lead screw.

[0024] Preferably, the second moving mechanism further includes a second handwheel, and the second handwheel is connected to the end of the second lead screw.

[0025] The beneficial effects of the present utility model are as follows: The positions of the four rollers are adjusted by the first moving mechanism, so that the four rollers are pressed against the end face edge of the annular bracket body to achieve positioning. The receiving device and the transmitting device of the laser distance sensor are positioned and connected through the telescopic rod. By finely adjusting the positions of the first positioning mechanism or the second positioning mechanism, the positions of the first positioning mechanism or the second positioning mechanism are positioned according to the change of the numerical value measured by the laser distance sensor, so that the receiving device and the transmitting device are exactly located at the diagonal positions. The position of the magnet block body is adjusted by the second moving mechanism, and the first positioning mechanism and the second positioning mechanism are stably positioned by magnetic attraction, ensuring the stability and accuracy of the measured value. It can accurately measure the outer diameter of the annular bracket for the special structure in which the outer part of the reaction furnace cylinder is connected with an annular bracket and a stop block. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic structural diagram of a first perspective of a large-diameter rotary reaction furnace cylinder outer diameter measurement device according to a specific embodiment of the present utility model;

[0027] Figure 2 is Figure 1 the enlarged view of part A;

[0028] Figure 3 This is a schematic structural diagram of the second perspective of the outer diameter size measuring device for the large-diameter rotary reaction furnace cylinder body in the specific embodiment of the present utility model;

[0029] Figure 4 It is Figure 3 an enlarged view of part B of;

[0030] Label description:

[0031] 1. Rotary reaction furnace cylinder body main body;

[0032] 2. Annular support main body; 21. Stopper;

[0033] 3. First positioning mechanism; 31. First support; 32. Second support; 33. First moving mechanism; 331. First lead screw; 332. First guide post; 333. First handwheel; 34. Magnet block main body; 35. Second moving mechanism; 351. Second lead screw; 352. Second guide post; 353. Second handwheel; 36. First roller; 37. Second roller; 38. Third roller; 39. Fourth roller; 310. Expansion rod; 3101. Guide rail seat; 3102. Slide bar; 3103. Locking screw;

[0034] 4. Second positioning mechanism;

[0035] 5. Laser distance measuring sensor; 51. Transmitting device; 52. Receiving device. Specific embodiment

[0036] To describe in detail the technical content, achieved purpose and effect of the present utility model, the following is described in conjunction with the embodiments and with reference to the drawings.

[0037] Please refer to Figures 1 to 4 , the specific embodiment of the present utility model relates to an outer diameter size measuring device for a large-diameter rotary reaction furnace cylinder body, and the large-diameter rotary reaction furnace cylinder body annular support includes:

[0038] Rotary reaction furnace cylinder body main body 1, and the shape of the rotary reaction furnace cylinder body main body 1 is a circular cylinder;

[0039] Annular support main body 2, the annular support is coaxially connected to the outside of the middle section of the rotary reaction furnace cylinder body main body 1 through a plurality of support rods, and a plurality of stoppers 21 are arranged in a circumferential array on the outer side of the annular support main body 2;

[0040] The measuring device includes a first positioning mechanism 3 and a second positioning mechanism 4 with the same structure; it also includes a laser distance measuring sensor 5, and the laser distance measuring sensor 5 includes a transmitting device 51 and a receiving device 52;

[0041] The structures of the first positioning mechanism 3 and the second positioning mechanism 4 are the same; the first positioning mechanism 3 includes a first bracket 31, a second bracket 32, a first moving mechanism 33, a magnet block body 34, a second moving mechanism 35, a first roller 36, a second roller 37, a third roller 38, a fourth roller 39, and a telescopic rod 310;

[0042] The first bracket 31 and the second bracket 32 are connected by the first moving mechanism 33, and the first moving mechanism 33 is used to drive the second bracket 32 to move relative to the first bracket 31 along the X direction;

[0043] The magnet block body 34 is connected to the first bracket 31 through the second moving mechanism 35, and the second moving mechanism 35 is used to drive the magnet block body 34 to move along the Y direction;

[0044] The first roller 36 and the second roller 37 are rotatably and symmetrically connected to the first bracket 31. The axes of the first roller 36 and the second roller 37 are located in the same plane, and the plane is perpendicular to the X direction;

[0045] The third roller 38 and the fourth roller 39 are rotatably and symmetrically connected to the second bracket 32. The axes of the third roller 38 and the fourth roller 39 are located in the same plane, and the plane is perpendicular to the X direction;

[0046] One end of the telescopic rod 310 is connected to the first bracket 31, and the telescopic rod 310 is parallel to the X direction;

[0047] The transmitting device 51 of the laser distance measuring sensor 5 is connected to the telescopic rod 310 of the first positioning mechanism 3. The transmitting direction of the transmitting device 51 is perpendicular to the X direction, and the transmitting direction of the transmitting device 51 is located in the axial symmetry plane of the first roller 36 and the second roller 37;

[0048] The receiving device 52 of the laser distance measuring sensor 5 is connected to the telescopic rod 310 of the second positioning mechanism 4;

[0049] The measuring method of the large-diameter rotary reaction furnace cylinder outer diameter measuring device includes the following steps:

[0050] Step 1: Place the first positioning mechanism 3 and the second positioning mechanism 4 at the diagonal positions of the annular bracket body 2 respectively;

[0051] Step 2: Adjust the first moving mechanism 33 according to the axial width of the annular bracket body 2, so that the distance between the first roller 36 and the third roller 38 is equal to the axial width of the annular bracket body 2, and the distance between the second roller 37 and the fourth roller 39 is equal to the axial width of the annular bracket body 2, so that the first roller 36, the second roller 37, the third roller 38, and the fourth roller 39 are respectively pressed against the edge of the annular bracket body 2;

[0052] Step 3: Adjust the length of the telescopic rod 310 of the first positioning mechanism 3 and the length of the telescopic rod 310 of the second positioning mechanism 4, so that the receiving device 52 and the transmitting device 51 extend to the outside of one end of the rotary reaction furnace cylinder body 1, and make the projection directions of the receiving device 52 and the transmitting device 51 lie in the same plane, and the plane is perpendicular to the X direction;

[0053] Step 4: Slowly move the first positioning mechanism 3 or the second positioning mechanism 4 along the circumferential direction of the annular support body 2. When the distance measured by the laser distance sensor 5 is the longest, it means that the first positioning mechanism 3 and the second positioning mechanism 4 are exactly located at the diagonal corners of the annular support body 2. At this time, adjust the second moving mechanism 35 to make the magnet body 34 approach and adsorb on the outer circumferential part of the annular support body 2, and measure the outer diameter of the annular support body 2 through the laser distance sensor 5;

[0054] Step 5: Reverse-adjust the second moving mechanism 35 to make the magnet body 34 detach from the adsorption of the annular support body 2; reverse-adjust the first moving mechanism 33 to make the first roller 36, the second roller 37, the third roller 38 and the fourth roller 39 detach from the annular support body 2.

[0055] In the above embodiments, it should be noted that after the positioning is completed, the distance between the transmitting device 51 and the receiving device 52 of the laser distance sensor 5 can be exactly equal to the outer diameter of the annular support body 2, or there can be a fixed difference. The measured value of the laser distance sensor 5 is the distance between the transmitting device 51 and the receiving device 52, and the actual outer diameter measurement value is obtained by converting the fixed difference between the distance between the transmitting device 51 and the receiving device 52 and the outer diameter of the annular support body.

[0056] In the above embodiments, according to the structural characteristics of the large-diameter rotary reaction furnace cylinder body 1 and the annular support body 2, the structures of the specific first positioning mechanism 3 and the second positioning mechanism 4 are designed. The position of the four rollers is adjusted by the first moving mechanism 33 to make the four rollers press against the end face edge of the annular support body 2 for positioning. The receiving device 52 and the transmitting device 51 of the laser distance sensor 5 are positioned and connected through the telescopic rod 310. By finely adjusting the position of the first positioning mechanism 3 or the second positioning mechanism 4, the position of the first positioning mechanism 3 or the second positioning mechanism 4 is positioned by using the change of the numerical value measured by the laser distance sensor 5, so that the receiving device 52 and the transmitting device 51 are exactly located at the diagonal positions. The position of the magnet body 34 is adjusted by the second moving mechanism 35, and the first positioning mechanism 3 and the second positioning mechanism 4 are stably positioned by using magnetic adsorption, ensuring the stability and accuracy of the measured value. Since the position of the magnet body 34 is adjustable, it is applicable to magnetic adsorption positioning at the position of the block 21 of the annular support body 2 or non-block 21 positions. Compared with the method of measuring with a tape measure in the prior art, this solution has higher measurement accuracy.

[0057] As a preferred embodiment, the first moving mechanism 33 includes a first lead screw 331 and a first guide post 332; the axial directions of the first lead screw 331 and the first guide post 332 are both in the X direction. One end of the first lead screw 331 is rotatably connected to the first bracket 31, and the second bracket 32 is provided with a first threaded hole that is in threaded cooperation with the first lead screw 331; one end of the first guide post 332 is fixedly connected to the first bracket 31, and the second bracket 32 is provided with a first through hole that is in sliding cooperation with the first guide post 332.

[0058] As a preferred embodiment, the second moving mechanism 35 includes a second lead screw 351 and a second guide post 352; the axial directions of the second lead screw 351 and the second guide post 352 are both perpendicular to the X direction. One end of the second lead screw 351 is rotatably connected to the magnet body 34, and the first bracket 31 is provided with a second threaded hole that is in threaded cooperation with the second lead screw 351; one end of the second guide post 352 is fixedly connected to the magnet body 34, and the first bracket 31 is provided with a second through hole that is in sliding cooperation with the second guide post 352.

[0059] As a preferred embodiment, the telescopic rod 310 includes a guide rail seat 3101, a sliding rod 3102, and a locking screw 3103;

[0060] The guide rail seat 3101 is fixedly connected to the first bracket 31. The guide rail seat 3101 is provided with a dovetail guide groove in the X direction. The sliding rod 3102 is connected in sliding cooperation with the dovetail guide groove. A third threaded hole is provided on the side of the guide rail seat 3101, and the locking screw 3103 is in threaded cooperation with the third threaded hole.

[0061] As a preferred embodiment, the structures of the first roller 36, the second roller 37, the third roller 38, and the fourth roller 39 are the same. The shape of the first roller 36 is stepped, and the first roller 36 is pressed against the outer corner of the outer end of the annular bracket body 2 through the stepped inner corner.

[0062] As a preferred embodiment, the first moving mechanism 33 further includes a first handwheel 333, and the first handwheel 333 is connected to the end of the first lead screw 331.

[0063] As a preferred embodiment, the second moving mechanism 35 further includes a second handwheel 353, and the second handwheel 353 is connected to the end of the second lead screw 351.

[0064] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent transformation made using the content of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. A device for measuring the outer diameter of a large-diameter rotary reaction furnace cylinder, wherein the large-diameter rotary reaction furnace cylinder annular support comprises: The rotary reaction furnace cylinder body is in the shape of a circular cylinder; An annular support body, wherein the annular support is coaxially connected to the outside of the middle section of the rotary reactor cylinder body through a plurality of support rods, and a plurality of stoppers are arranged on the outside of the annular support body in a circumferential array; The measuring device is characterized in that the measuring device comprises a first positioning mechanism and a second positioning mechanism of the same structure; and further comprises a laser distance measuring sensor, wherein the laser distance measuring sensor comprises a transmitting device and a receiving device; The first positioning mechanism and the second positioning mechanism have the same structure; the first positioning mechanism comprises a first bracket, a second bracket, a first moving mechanism, a magnetic block body, a second moving mechanism, a first roller, a second roller, a third roller, a fourth roller and a telescopic rod; The first bracket and the second bracket are connected via a first moving mechanism, and the first moving mechanism is used to drive the second bracket to move relative to the first bracket along the X direction; The magnetic block body is connected to the first bracket through a second moving mechanism, and the second moving mechanism is used to drive the magnetic block body to move along the Y direction; The first roller and the second roller are rotatably connected to the first bracket symmetrically, and the axes of the first roller and the second roller are located in the same plane, and the plane is perpendicular to the X direction; The third roller and the fourth roller are rotatably connected to the second bracket symmetrically, and the axes of the third roller and the fourth roller are located in the same plane, and the plane is perpendicular to the X direction; One end of the telescopic rod is connected to the first bracket, and the telescopic rod is parallel to the X direction; The emitting device of the laser distance measuring sensor is connected to the telescopic rod of the first positioning mechanism, the emitting direction of the emitting device is perpendicular to the X direction, and the emitting direction of the emitting device is located in the axial symmetric plane between the first roller and the second roller; The receiving device of the laser distance measuring sensor is connected to the telescopic rod of the second positioning mechanism.

2. The device for measuring the outer diameter of a large-diameter rotary reactor cylinder according to claim 1, characterized in that: The first moving mechanism includes a first screw rod and a first guide column; the axial directions of the first screw rod and the first guide column are both X-direction, one end of the first screw rod is rotatably connected to the first bracket, and the second bracket is provided with a first threaded hole that cooperates with the first screw rod thread; one end of the first guide column is fixedly connected to the first bracket, and the second bracket is provided with a first through hole that slidably cooperates with the first guide column.

3. The device for measuring the outer diameter of a large-diameter rotary reactor cylinder according to claim 1, characterized in that: The second moving mechanism includes a second screw rod and a second guide column; the axial directions of the second screw rod and the second guide column are perpendicular to the X direction, one end of the second screw rod is rotatably connected to the magnetic block body, and the first bracket is provided with a second threaded hole that cooperates with the second screw rod thread; one end of the second guide column is fixedly connected to the magnetic block body, and the first bracket is provided with a second through hole that slidably cooperates with the second guide column.

4. The device for measuring the outer diameter of a large-diameter rotary reactor cylinder according to claim 1, characterized in that: The telescopic rod comprises a guide rail seat, a slide rod and a locking screw; The guide rail seat is fixedly connected to the first bracket, the guide rail seat is provided with an X-direction dovetail guide groove, the slide rod is slidably connected to the dovetail guide groove, a third threaded hole is provided on the side of the guide rail seat, and the locking screw is threadedly connected to the third threaded hole.

5. The device for measuring the outer diameter of a large-diameter rotary reactor cylinder according to claim 1, characterized in that: The first roller, the second roller, the third roller and the fourth roller have the same structure. The first roller is stepped in shape. The first roller is pressed against the male corner of the outer end of the annular bracket body through the stepped female corner.

6. The device for measuring the outer diameter of a large-diameter rotary reactor cylinder according to claim 2, characterized in that: The first moving mechanism also includes a first hand wheel, and the first hand wheel is connected to the end of the first screw rod.

7. The device for measuring the outer diameter of a large-diameter rotary reactor cylinder according to claim 2, characterized in that: The second moving mechanism also includes a second hand wheel, and the second hand wheel is connected to the end of the second screw rod.

Citation Information

Patent Citations

  • Rotation reaction furnace rolling ring supporting device

    CN221376263U

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