Automatic coil winding equipment

Abstract

The utility model relates to the technical field of automatic coil winding, in particular to automatic coil winding equipment, which is provided with a limiting mechanism and a rotating mechanism, so that the coil diameter of a material can be adaptively clamped in the automatic coil winding process, and therefore, the automatic coil winding equipment can be adaptive to most materials, and the applicability is improved; comprising a feeding mechanism; the device further comprises a hooking mechanism, a pushing and hanging mechanism, a limiting mechanism, four sets of rotating mechanisms and multiple sets of contact mechanisms, the hooking mechanism is installed at the upper end of the feeding mechanism, the pushing and hanging mechanism is installed at the upper end of the feeding mechanism, the limiting mechanism is installed on the feeding mechanism, the four sets of rotating mechanisms are installed on the limiting mechanism, and the multiple sets of contact mechanisms are installed on the rotating mechanisms. The feeding mechanism is used for feeding, the hooking mechanism is used for hooking, the pushing and hanging mechanism is used for pushing and hanging, the limiting mechanism is used for limiting, the rotating mechanism is used for rotating, and the contact mechanism is used for contacting.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic coil winding, in particular to an automatic coil winding device. Background Art

[0002] An automatic coil winding device, also known as an automatic winding machine or a coil winding machine, is a high-precision equipment integrating electronics, machinery and automation technologies, and is widely used in industries such as electronics, electrical appliances, communications, and automobiles.

[0003] In the existing automatic coil winding devices, for example, an automatic coil winding device disclosed in the utility model patent with the application number 202321689617.X can position and pick up the coil skeleton to be wound through a sleeve positioning head and a nozzle docking head, and at the same time clamp and fix the coil through a clamping head and rotate for winding. It has a high degree of automation, does not require manual operation, greatly improves the winding efficiency of products, and at the same time has a high pass rate of winding and product consistency, and is suitable for large-scale winding production.

[0004] However, during the automatic coil winding process, it is impossible to adapt to different sizes of materials, and parts of the equipment need to be re-adapted and replaced. Summary of the Utility Model

[0005] To solve the above technical problems, the utility model provides an automatic coil winding device which can adaptively clamp the diameter of the material during the automatic coil winding process by setting a limiting mechanism and a rotating mechanism, so as to adapt to most materials and improve the applicability.

[0006] An automatic coil winding device of the utility model includes a feeding mechanism; it also includes a hanging mechanism, a pushing and hanging mechanism, a limiting mechanism, four groups of rotating mechanisms and multiple groups of contact mechanisms. The hanging mechanism is installed at the upper end of the feeding mechanism, the pushing and hanging mechanism is installed at the upper end of the feeding mechanism, the limiting mechanism is installed on the feeding mechanism, four groups of rotating mechanisms are installed on the limiting mechanism, and multiple groups of contact mechanisms are installed on the rotating mechanisms;

[0007] The feeding mechanism feeds the material, the hanging mechanism hangs the material, the pushing and hanging mechanism pushes and hangs the material, the limiting mechanism limits the material, the rotating mechanism rotates, and the contact mechanism contacts; by opening the limiting mechanism to limit the material, by opening the feeding mechanism to convey the material, at the same time by opening the hanging mechanism to pull down and hook the material, by opening the pushing and hanging mechanism to wind and hook the material, by opening the rotating mechanism to rotate the equipment, and cooperating with the contact mechanism to contact and clamp the material, so that during the automatic coil winding process, the diameter of the material can be adaptively clamped, so as to adapt to most materials and improve the applicability.

[0008] Preferably, the feeding mechanism includes a bracket, a material roller, a first motor, and a limiting rod. The material roller is rotatably installed on the bracket, and the input end of the material roller extends to the rear side of the bracket. The first motor is installed at the rear end of the bracket, and the output end of the first motor is connected to the input end of the material roller. The limiting rod is installed at the right end of the bracket. The material roller is driven to rotate by turning on the first motor to convey the material, and the wire harness is limited by the limiting rod.

[0009] Preferably, the hooking mechanism includes a first telescopic cylinder and a hook. The first telescopic cylinder is installed at the upper end of the bracket, and the hook is installed at the upper end of the first telescopic cylinder. The wire harness is pulled down and hooked by extending and retracting the first telescopic cylinder.

[0010] Preferably, the pushing and hooking mechanism includes a second telescopic cylinder, a third telescopic cylinder, and a pushing hook. The second telescopic cylinder is installed at the upper end of the bracket, the third telescopic cylinder is installed on the second telescopic cylinder, and the pushing hook is installed on the third telescopic cylinder. The pushing hook performs an arc-shaped reciprocating motion to wind and hook the wire harness by turning on the second telescopic cylinder and the third telescopic cylinder.

[0011] Preferably, the limiting mechanism includes a turntable, a second motor, and four groups of limiting columns. The turntable is rotatably installed on the bracket, the second motor is installed at the lower end of the bracket, and the output end of the second motor is connected to the input end of the turntable. The four groups of limiting columns are slidably installed on the bracket, and all four groups of limiting columns are slidably engaged with the turntable. The turntable is driven to rotate by turning on the second motor to cooperate with the limiting columns to move the limiting columns to limit the material.

[0012] Preferably, the rotating mechanism includes a disc and a third motor. The disc is rotatably installed at the upper end of the limiting column, and the input end of the disc extends to the lower side of the limiting column. The third motor is installed at the lower end of the limiting column, and the output end of the third motor is connected to the input end of the disc. The disc is driven to rotate by turning on the third motor, so that while the disc supports the material, the material rotates.

[0013] Preferably, the contact mechanism includes a contact block and a spring. The contact block is slidably installed on the disc through the spring. The contact block contacts and presses the material by the support of the spring.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: The material is limited by turning on the limiting mechanism, the material is conveyed by turning on the feeding mechanism, at the same time, the material is pulled down and hooked by turning on the hooking mechanism, the material is wound and hooked by turning on the pushing and hooking mechanism, the device is rotated by turning on the rotating mechanism, and the material is contacted and clamped in cooperation with the contact mechanism, so that during the automatic coil winding process, the coil diameter of the material can be adaptively clamped, so that most materials can be adapted, and the applicability is improved. Brief Description of the Drawings

[0015] Figure 1 is an isometric structural schematic diagram of the present utility model;

[0016] Figure 2 is a right - view sectional axonometric structural schematic diagram of the present utility model;

[0017] Figure 3 is a front - view sectional axonometric structural schematic diagram of the present utility model;

[0018] Figure 4 is a bottom - view sectional axonometric structural schematic diagram of the present utility model;

[0019] Reference numerals in the drawings: 1, feeding mechanism; 11, bracket; 12, material roller; 13, motor 1; 14, limiting rod; 2, hooking mechanism; 21, telescopic cylinder 1; 22, hook; 3, pushing - hanging mechanism; 31, telescopic cylinder 2; 32, telescopic cylinder 3; 33, pushing hook; 4, limiting mechanism; 41, turntable; 42, motor 2; 43, limiting column; 5, rotating mechanism; 51, disc; 52, motor 3; 6, contact mechanism; 61, contact block; 62, spring. Detailed implementation manners

[0020] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.

[0021] Embodiment 1

[0022] As Figures 1 to 4 shown, an automatic coil winding device includes a feeding mechanism 1, and also includes a hooking mechanism 2, a pushing - hanging mechanism 3, a limiting mechanism 4, four groups of rotating mechanisms 5 and multiple groups of contact mechanisms 6. The hooking mechanism 2 is installed at the upper end of the feeding mechanism 1, the pushing - hanging mechanism 3 is installed at the upper end of the feeding mechanism 1, the limiting mechanism 4 is installed on the feeding mechanism 1, four groups of rotating mechanisms 5 are installed on the limiting mechanism 4, and multiple groups of contact mechanisms 6 are installed on the rotating mechanisms 5;

[0023] The feeding mechanism 1 feeds materials, the hooking mechanism 2 hooks, the pushing - hanging mechanism 3 pushes and hangs, the limiting mechanism 4 limits, the rotating mechanism 5 rotates, and the contact mechanism 6 contacts;

[0024] The feeding mechanism 1 includes a bracket 11, a material roller 12, a motor 1 13 and a limiting rod 14. The material roller 12 is rotatably installed on the bracket 11, and the input end of the material roller 12 extends to the rear side of the bracket 11. The motor 1 13 is installed at the rear end of the bracket 11, and the output end of the motor 1 13 is connected to the input end of the material roller 12. The limiting rod 14 is installed at the right end of the bracket 11;

[0025] The hooking mechanism 2 includes a first telescopic cylinder 21 and a hook 22. The first telescopic cylinder 21 is installed at the upper end of the bracket 11, and the hook 22 is installed at the upper end of the first telescopic cylinder 21;

[0026] The pushing and hooking mechanism 3 includes a second telescopic cylinder 31, a third telescopic cylinder 32 and a pushing hook 33. The second telescopic cylinder 31 is installed at the upper end of the bracket 11, the third telescopic cylinder 32 is installed on the second telescopic cylinder 31, and the pushing hook 33 is installed on the third telescopic cylinder 32;

[0027] The limiting mechanism 4 includes a turntable 41, a second motor 42 and four groups of limiting columns 43. The turntable 41 is rotatably installed on the bracket 11, the second motor 42 is installed at the lower end of the bracket 11, and the output end of the second motor 42 is connected to the input end of the turntable 41. The four groups of limiting columns 43 are slidably installed on the bracket 11, and the four groups of limiting columns 43 are all in sliding fit with the turntable 41;

[0028] The rotating mechanism 5 includes a disc 51 and a third motor 52. The disc 51 is rotatably installed at the upper end of the limiting column 43, and the input end of the disc 51 extends to the lower side of the limiting column 43. The third motor 52 is installed at the lower end of the limiting column 43, and the output end of the third motor 52 is connected to the input end of the disc 51;

[0029] The contact mechanism 6 includes a contact block 61 and a spring 62. The contact block 61 is slidably installed on the disc 51 through the spring 62;

[0030] By turning on the second motor 42 to drive the turntable 41 to rotate and cooperate with the limiting columns 43 to make the limiting columns 43 move to limit the material, by turning on the first motor 13 to drive the material roller 12 to rotate to convey the material, by the limiting rod 14 to limit the wire harness. At the same time, by extending and retracting the first telescopic cylinder 21, the hook 22 pulls down and hooks the wire harness. By turning on the second telescopic cylinder 31 and the third telescopic cylinder 32, the pushing hook 33 makes an arc-shaped reciprocating motion to wind and hook the wire harness. By turning on the third motor 52 to drive the disc 51 to rotate, so that while the disc 51 supports the material, the material rotates, and the contact block 61 is supported by the spring 62 to make the contact block 61 contact and press the material. Thus, during the automatic coil winding process, the diameter of the material can be adaptively clamped, so that most materials can be adapted, improving the applicability.

[0031] Such as Figures 1 to 4As shown in the figure, an automatic coil winding device of the present utility model, during operation, drives the turntable 41 by turning on the motor two 42 to make the turntable 41 rotate and cooperate with the limit post 43 to move the limit post 43 to limit the material. The material roller 12 is driven by turning on the motor one 13 to rotate the material roller 12 to convey the material. The wire harness is limited by the limit rod 14. At the same time, the hook 22 is pulled down to hook the wire harness by turning on the telescopic cylinder one 21 to extend and retract. The push hook 33 makes an arc reciprocating motion to wind and hook the wire harness by turning on the telescopic cylinder two 31 and the telescopic cylinder three 32. The disc 51 is driven by turning on the motor three 52 to rotate the disc 51, so that while the disc 51 supports the material, the material rotates, and the contact block 61 is supported by the spring 62 to make the contact block 61 contact and press the material.

[0032] The motor one 13, the telescopic cylinder one 21, the telescopic cylinder two 31, the telescopic cylinder three 32, the motor two 42 and the disc 51 of the present utility model are purchased on the market. Those skilled in the industry only need to install and operate according to the attached user manual, without the need for creative labor from those skilled in the art.

[0033] The main functions achieved by the present utility model are: during the automatic coil winding process, by setting a limiting mechanism and a rotating mechanism, during the automatic coil winding process, the coil diameter of the material can be adaptively clamped, so that most materials can be adapted, improving the applicability.

[0034] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. An automatic coil winding device, comprising a feeding mechanism (1); characterized in that: It also comprises a hooking mechanism (2), a pushing and hanging mechanism (3), a limiting mechanism (4), four groups of rotating mechanisms (5) and a plurality of groups of contact mechanisms (6), wherein the hooking mechanism (2) is mounted on the upper end of the feeding mechanism (1), the pushing and hanging mechanism (3) is mounted on the upper end of the feeding mechanism (1), the limiting mechanism (4) is mounted on the feeding mechanism (1), the four groups of rotating mechanisms (5) are mounted on the limiting mechanism (4), and the plurality of groups of contact mechanisms (6) are mounted on the rotating mechanism (5); The feeding mechanism (1) performs feeding, the hooking mechanism (2) performs hooking, the pushing mechanism (3) performs pushing, the limiting mechanism (4) performs limiting, the rotating mechanism (5) performs rotation, and the contacting mechanism (6) performs contact.

2. An automatic coil winding device as claimed in claim 1, characterized in that: The feeding mechanism (1) comprises a bracket (11), a material roller (12), a motor 1 (13) and a limit rod (14); the material roller (12) is rotatably mounted on the bracket (11), and an input end of the material roller (12) extends to the rear side of the bracket (11); the motor 1 (13) is mounted at the rear end of the bracket (11), and an output end of the motor 1 (13) is connected to the input end of the material roller (12); and the limit rod (14) is mounted at the right end of the bracket (11).

3. An automatic coil winding device as claimed in claim 2, characterized in that: The hook mechanism (2) comprises a telescopic cylinder (21) and a draw hook (22), wherein the telescopic cylinder (21) is mounted on the upper end of the bracket (11), and the draw hook (22) is mounted on the upper end of the telescopic cylinder (21).

4. An automatic coil winding device as claimed in claim 2, characterized in that: The push-hang mechanism (3) comprises a second telescopic cylinder (31), a third telescopic cylinder (32) and a push hook (33), wherein the second telescopic cylinder (31) is mounted on the upper end of the bracket (11), the third telescopic cylinder (32) is mounted on the second telescopic cylinder (31), and the push hook (33) is mounted on the third telescopic cylinder (32).

5. An automatic coil winding device as claimed in claim 2, characterized in that: The limiting mechanism (4) comprises a rotating disk (41), a second motor (42) and four groups of limiting columns (43); the rotating disk (41) is rotatably mounted on a bracket (11); the second motor (42) is mounted at the lower end of the bracket (11), and the output end of the second motor (42) is connected to the input end of the rotating disk (41); the four groups of limiting columns (43) are slidably mounted on the bracket (11), and the four groups of limiting columns (43) are all slidably matched with the rotating disk (41).

6. An automatic coil winding device as claimed in claim 5, characterized in that: The rotating mechanism (5) comprises a disc (51) and a third motor (52); the disc (51) is rotatably mounted on the upper end of the limiting column (43), and the input end of the disc (51) extends to the lower side of the limiting column (43); the third motor (52) is mounted on the lower end of the limiting column (43), and the output end of the third motor (52) is connected to the input end of the disc (51).

7. An automatic coil winding device as claimed in claim 6, characterized in that: The contact mechanism (6) comprises a contact block (61) and a spring (62), and the contact block (61) is slidably mounted on the disc (51) via the spring (62).

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