Compatible device applied to column switch
By designing a compatibility device including an adjustment mechanism and a clamping mechanism, the problem of insufficient compatibility of the on-post switch tool fixtures is solved, and effective compatibility and production efficiency of the on-post switches of different models are achieved.
Patent Information
- Application Number
- CN202421861125.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-02
AI Technical Summary
In the prior art, the tooling fixtures of the column switches are not compatible enough to be effectively compatible with different models of column switches, which limits the process of automated production.
A compatible device is designed, including a base plate, a support plate, an adjustment mechanism and a clamping mechanism. The size of the clamping space is adjusted by the first adjustment mechanism, and the second adjustment mechanism adjusts the angle of the clamping surface to adapt to the column switches of different models.
Improves the compatibility and production efficiency of the clamping mechanism, can be effectively compatible with different models of on-post switches, and simplifies the assembly and testing process.
Smart Images

Figure CN223038868U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary equipment, in particular to a compatibility device applied to pole-mounted switches. Background Art
[0002] A pole-mounted circuit breaker is a circuit breaker installed and operated on an electric pole. A circuit breaker is a device in a power system that changes the operation mode, breaks and closes load current, no-load long line or capacitive load current such as a capacitor bank, and breaks inductive small load current such as a no-load transformer or a high-voltage motor. Cooperating with relay protection, when a fault occurs in the power grid, it can quickly cut off the fault from the power grid to reduce the damage of power equipment and improve the stability of the power grid. Cooperating with automatic reclosing, it can ensure that the fault is cut off and the power supply is restored in time when an instantaneous fault occurs in the power grid, improving the reliability of power supply of the power grid.
[0003] In response to automated production, the prior art has conducted research on the compatibility of jigs for different models of pole-mounted circuit breakers. However, there are still certain problems at present: the compatibility of the tooling jigs for pole-mounted switches in the prior art is insufficient and the generality is poor; for example, for pole-mounted switches of different models such as ZW20, ZW32, and ZW68, the length range spans from 350 mm to 1200 mm. Therefore, in order to improve the detection efficiency and assembly efficiency of workers, it is urgent to research a device with compatibility. Summary of the Utility Model
[0004] To solve the above technical defects, the technical solution adopted by the utility model lies in providing a compatibility device applied to pole-mounted switches, which can be compatible with the clamping and flipping of various different models of pole-mounted switches, facilitate the assembly and testing processes of pole-mounted switches, and achieve the purpose of improving production efficiency.
[0005] To achieve the above purpose, the utility model provides a compatibility device applied to pole-mounted switches, and the compatibility device includes: a bottom plate, a first support plate, a second support plate, a first adjustment mechanism, a second adjustment mechanism, and a clamping mechanism; wherein, the clamping mechanism is two clamping components with the same height and arranged oppositely, and a clamping space is formed between the two clamping components;
[0006] The bottom plate is disposed at the bottom of the compatibility device for supporting the compatibility device; the first support plate is disposed directly above the bottom plate and fixedly connected to the bottom plate; the first adjustment mechanism is disposed directly above the first support plate; the second support plate is disposed directly above the first adjustment mechanism, one end of which is fixedly connected to the first adjustment mechanism and the other end is fixedly connected to the bottom of the clamping mechanism; the first adjustment mechanism is used to transmit the action through the second support plate to make the clamping mechanism perform horizontal approaching / separating movement to adjust the relative size of the clamping space of the clamping mechanism; the second adjustment mechanism is disposed on the side of the clamping mechanism for adjusting the angle of the clamping surface of the clamping mechanism.
[0007] Preferably, the first adjustment mechanism includes: a transmission component, a transmission component, and a guiding component; wherein, the transmission component includes: a transmission unit and a connection unit;
[0008] The transmission component is disposed on one side of the bottom plate of the compatibility device; the transmission unit of the transmission component is connected to the transmission component, and the connection unit is fixedly connected to the bottom of the second support plate; the guiding component is disposed on both sides of the first support plate for providing a place for approaching / separating movement; the highest point of the guiding component, the highest point of the transmission component and the bottom surface of the second support plate are flush.
[0009] Preferably, the transmission component is an electric transmission component, a manual transmission component, or a combination of both.
[0010] Preferably, the electric transmission component is composed of a flange coupling, a first motor, and a synchronous belt transmission unit; or composed of a gear vertical transmission unit; the manual transmission component is composed of a handle and a handle connecting piece.
[0011] Preferably, the transmission component is a bidirectional lead screw or a gear unit.
[0012] Preferably, the guiding component is a combination of a track and a slider, or a combination of a track and a roller.
[0013] Preferably, the second adjustment mechanism includes: a corner reduction gearbox, a second motor, a pedestal bearing, and a synchronous pulley mechanism.
[0014] Preferably, the compatibility device further includes: a positioning mechanism; the positioning mechanism is disposed above the first adjustment mechanism for positioning the adjusted clamping mechanism.
[0015] Preferably, the compatibility device further includes: a buffer mechanism; the buffer mechanism is disposed at the ends on both sides of the first adjustment mechanism.
[0016] Preferably, the length of the first support plate ranges from 1300 to 1800 mm, which is applicable to pole-mounted switches of any model and specification.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: 1. Through the adjustment of the first adjustment mechanism, the clamping space of the clamping mechanism can be adjusted within a large range, improving the compatibility of the clamping mechanism; 2. Through the adjustment of the second adjustment mechanism, the angle of the clamping surface of the clamping mechanism can be adjusted, facilitating the assembly process of the pole-mounted switch and improving production efficiency; 3. By adopting various adjustment methods such as different transmission components and transmission components, different scenarios and actual requirements can be adapted. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0019] FIG. 1 is a schematic structural diagram of a compatibility device for a pole-mounted switch provided by an embodiment of the present utility model Figure 1 ;
[0020] FIG. 2 is a front view of a compatibility device for a pole-mounted switch provided by an embodiment of the present utility model;
[0021] Figure 3 is a partial indication diagram of a transmission component of a compatibility device for a pole-mounted switch provided by an embodiment of the present utility model;
[0022] Figure 4 is for the present utility model Figure 3 is an enlarged schematic diagram of the structure at A in
[0023] Figure 5 is a kinematic diagram of a synchronous belt drive mechanism provided by Embodiment 1 of the present utility model;
[0024] Figure 6 is a kinematic diagram of a gear drive mechanism provided by Embodiment 2 of the present utility model.
[0025] Base plate 1, first support plate 2, second support plate 3, first adjustment mechanism 4, second adjustment mechanism 5, clamping mechanism 6, transmission component 41, transmission component 42, guiding component 43, flange coupling 411, first motor 412, synchronous belt drive unit 413, track 431, slider 432 DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0027] The directional terms mentioned in the present invention, such as "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "side", etc., are only references to the directions in the attached drawings. Therefore, the directional terms used are for explaining and understanding the present invention, rather than for limiting the present invention.
[0028] The present invention provides a first embodiment of a compatibility device applied to a pole-mounted switch. Refer to Figure 1 And Figure 2 , the compatibility device includes: a bottom plate 1, a first support plate 2, a second support plate 3, a first adjustment mechanism 4, a second adjustment mechanism 5, and a clamping mechanism 6; wherein, the clamping mechanism 6 is two clamping components with the same height and arranged oppositely, and a clamping space is formed between the two clamping components; the size of the clamping space will be adjusted according to the sizes of pole-mounted switch products of different models. In the current technology, due to the limitation of the clamping mechanism 6 or the lack of corresponding adjustment mechanisms, the clamping mechanism 6 cannot be compatible with pole-mounted switches of different model sizes, thereby restricting the automated production process.
[0029] In this embodiment, the bottom plate 1 is arranged at the bottom of the compatibility device and is used to support the compatibility device; its load-bearing range is greater than the sum of the weight of the pole-mounted switch and the weights of all the mechanisms arranged above it.
[0030] Among them, the first support plate 2 is arranged directly above the bottom plate 1 and is fixedly connected to the bottom plate 1. Considering that the size specifications of pole-mounted switches of different models vary greatly, such as pole-mounted switches of different models such as ZW20, ZW32, ZW68, etc., the length range spans 350mm - 1200mm. In this embodiment, it is preferably set that the length range of the first support plate 2 is 1300 - 1800mm; since the longest length of the pole-mounted switch is 1200mm, plus the thickness of the clamping mechanism 6, appropriate machining positions are reserved, and costs, etc., it is most suitable to set the length range of the first support plate 2 to 1400, and it is applicable to the use of pole-mounted switches of any model. If a range greater than 1800mm is adopted, although the universality is stronger, it is not conducive to on-site installation in the production and cost control.
[0031] In this embodiment, the first adjustment mechanism 4 is arranged directly above the first support plate 2; the first adjustment mechanism 4 includes: a transmission component 41, a transmission component 42, and a guiding component 43. Among them, the transmission component 42 includes: a transmission unit and a connection unit.
[0032] Among them, the transmission component 41 is an electric transmission component, a manual transmission component, or a combination of both. In this embodiment, a combination of an electric transmission component and a manual transmission component is preferably used as the transmission component 41. For specific reference, see Figure 3 and Figure 4 , the electric transmission component is composed of a flange coupling 411, a first motor 412, and a synchronous belt transmission unit 413. The synchronous belt transmission unit 413 has the following advantages: high strength, high rigidity, wear resistance, high temperature resistance, corrosion resistance; having an accurate transmission ratio and stable transmission performance; the belt has good flexibility and elasticity, smooth transmission, and low noise; when overloaded, the belt slips on the pulley to protect the prime mover; it does not require frequent adjustment of the tension, is convenient for maintenance, and has low operating costs. The synchronous belt does not require lubrication, and the maintenance cost is relatively considerable. Among them, the manual transmission component is composed of a handle, and the handle is connected to one end of the transmission mechanism 42 through a corresponding connecting piece; by adding a manual transmission method, it can provide further guarantee for the implementation of the transmission process.
[0033] See Figure 1 , the transmission component 41 is arranged on one side of the compatibility device bottom plate; the transmission unit of the transmission component 42 is connected to the transmission component 41, and the connection unit is fixedly connected to the bottom of the second support plate 3; the guiding component 43 is arranged on both sides of the first support plate 2 to provide a place for opposite / backward movement; the highest point of the guiding component 43, the highest point of the transmission component 42 are flush with the bottom surface of the second support plate 3.
[0034] In this embodiment, the transmission component 42 is preferably a bidirectional lead screw. If other components with similar or the same functions as the bidirectional lead screw are used, they are all within the protection scope of the present invention. Among them, the guiding component 43 is a combination of a track and a slider, or a combination of a track and a roller. The method adopted in the illustration of this embodiment is a combination of a track and a slider.
[0035] In this embodiment, the second support plate 3 is arranged directly above the first adjustment mechanism 4, one end of which is fixedly connected to the first adjustment mechanism 4, and the other end is fixedly connected to the bottom of the clamping mechanism 6; the first adjustment mechanism 4 is used to transmit the action through the second support plate 3 to make the clamping mechanism 6 perform horizontal opposite / backward movement, and adjust the relative size of the clamping space of the clamping mechanism 6.
[0036] This embodiment uses a specific example to elaborate in detail on the transmission method of the first adjustment mechanism 4. Specifically, refer to Figure 5 , as shown in the figure, if it is currently necessary to reduce the size of the clamping space, it is necessary to control the first motor 412 to drive counterclockwise, and then drive the bidirectional lead screw to move towards each other through the synchronous belt transmission unit 413, so that the clamping mechanism 6 moves towards each other. Similarly, if it is currently necessary to increase the size of the clamping space, it is necessary to control the first motor 412 to drive clockwise, and then drive the bidirectional lead screw to move away from each other through the synchronous belt transmission unit 413, so that the clamping mechanism 6 moves away from each other. If the manual control method is adopted, the handle is driven to rotate counterclockwise, thereby driving the bidirectional lead screw to move towards each other; on the contrary, the handle is driven to rotate clockwise, thereby driving the bidirectional lead screw to move away from each other.
[0037] In this embodiment, the second adjustment mechanism 5 is arranged on the side of the clamping mechanism 6 and is used to adjust the clamping surface angle of the clamping mechanism 6. The second adjustment mechanism 5 includes: a corner reduction gearbox, a second motor, a pedestal bearing, and a synchronous belt wheel mechanism. Since the pole-mounted switch has different assembly surfaces, when it is necessary to assemble or repair different assembly surfaces, the second motor of the second adjustment mechanism 5 drives the corner reduction gearbox to rotate an angle, so that the pole-mounted switch product clamped in the clamping mechanism rotates by a corresponding angle, further improving the function of the compatibility device.
[0038] Through the above implementation manner, pole-mounted switches of different models can all be clamped and rotated under the action of the above compatibility device, thereby improving the automation degree and production efficiency of the production process of the pole-mounted switch.
[0039] The present utility model also provides a second embodiment of a compatibility device applied to a pole-mounted switch. The difference between the second embodiment and the first embodiment is that the transmission component in the second embodiment is composed of a gear vertical transmission unit. Compared with synchronous belt transmission, the transmission efficiency of gear transmission is as high as 0.94 - 0.99; and it can provide a large and accurate transmission ratio in a smaller space. For scenarios where precise control of the clamping distance of the clamping mechanism is required, gear transmission is more suitable; on the other hand, gear transmission is applicable to different working environments and load conditions. Regarding the selection of gear transmission or synchronous belt transmission, it needs to be customized according to the actual needs of users.
[0040] Refer to Figure 6 , Figure 6Describe the kinematic diagram of the gear transmission mechanism. It can be seen from the figure that if it is currently necessary to reduce the size of the clamping space, the first motor 412 needs to be controlled to drive counterclockwise, and then the bidirectional lead screw is driven to move towards each other through the gear transmission component, so that the clamping mechanism 6 moves towards each other. Similarly, if it is currently necessary to increase the size of the clamping space, the first motor 412 needs to be controlled to drive clockwise, and then the bidirectional lead screw is driven to move away from each other through the gear transmission component, so that the clamping mechanism 6 moves away from each other.
[0041] The present invention also provides a third embodiment of a compatibility device applied to a pole-mounted switch. The third embodiment is improved on the basis of the above-mentioned first embodiment or the second embodiment. The improvement lies in that: the compatibility device further includes: a positioning mechanism (not shown in the figure). The positioning mechanism is arranged above the first adjustment mechanism and is used to position the position of the adjusted clamping mechanism 6. The positioning mechanism can be a baffle, a stop block, or other components with a positioning function. By adding the positioning mechanism, the clamping accuracy and stability of the compatibility device can be further improved.
[0042] The present invention also provides a fourth embodiment of a compatibility device applied to a pole-mounted switch. The fourth embodiment is improved on the basis of the above-mentioned third embodiment. The improvement lies in that: the compatibility device further includes: a buffer mechanism (not shown in the figure). The buffer mechanism is arranged at both ends of the first adjustment mechanism. The buffer mechanism can be an oil buffer, a spring buffer component, a rubber buffer component, etc.; as long as it can achieve a buffering effect, it is within the protection scope of the present invention.
[0043] In the above embodiments, the descriptions of each embodiment have their own emphases. For the parts not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0044] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these changes and modifications.
[0045] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of various equivalent modifications or substitutions, and these modifications or substitutions should all be covered by the protection scope of the present invention.
Claims
1. A compatibility device for a pole-mounted switch, characterized in that: The compatibility device comprises: a bottom plate, a first support plate, a second support plate, a first adjustment mechanism, a second adjustment mechanism, and a clamping mechanism; wherein the clamping mechanism is two clamping parts with the same height and arranged opposite to each other, and a clamping space is formed between the two clamping parts; The base plate is arranged at the bottom of the compatibility device for supporting the compatibility device; the first support plate is arranged directly above the base plate and fixedly connected to the base plate; the first adjustment mechanism is arranged directly above the first support plate; the second support plate is arranged directly above the first adjustment mechanism, one end of which is fixedly connected to the first adjustment mechanism, and the other end is fixedly connected to the bottom of the clamping mechanism; the first adjustment mechanism is used to transmit the action through the second support plate, so that the clamping mechanism moves horizontally toward / away from each other, and adjust the relative size of the clamping space of the clamping mechanism; the second adjustment mechanism is arranged on the side of the clamping mechanism, and is used to adjust the clamping surface angle of the clamping mechanism.
2. The compatibility device for pole-mounted switches according to claim 1, characterized in that: The first adjustment mechanism includes: a transmission component, a transmission component, and a guide component; wherein the transmission component includes: a transmission unit and a connection unit; The transmission component is arranged on one side of the bottom plate of the compatibility device; the transfer unit of the transmission component is connected to the transmission component, and the connection unit is fixedly connected to the bottom of the second support plate; the guide component is arranged on both sides of the first support plate to provide a place for moving toward / away from each other; the highest point of the guide component and the highest point of the transmission component are flush with the bottom surface of the second support plate.
3. The compatibility device for pole-mounted switches according to claim 2, characterized in that: The transmission component is an electric transmission component, a manual transmission component, or a combination of the two.
4. The compatibility device for pole-mounted switches according to claim 3, characterized in that: The electric transmission component is composed of a flange coupling, a first motor, and a synchronous belt transmission unit; the manual transmission component is composed of a handle and a handle connector.
5. The compatibility device for pole-mounted switches according to claim 2, characterized in that: The transmission component is a bidirectional screw rod.
6. The compatibility device for pole-mounted switches according to claim 2, characterized in that: The guide component is a combination of a track and a slider, or a combination of a track and a roller.
7. The compatibility device for pole-mounted switches according to claim 1, characterized in that: The second adjustment mechanism includes: an angle reduction box, a second motor, a seat bearing and a synchronous pulley mechanism.
8. The compatibility device for pole-mounted switches according to any one of claims 1 to 7, characterized in that: The compatibility device further includes: a positioning mechanism; the positioning mechanism is arranged above the first adjustment mechanism and is used to position the adjusted clamping mechanism.
9. The compatibility device for pole-mounted switches according to claim 8, characterized in that: The compatibility device further includes: a buffer mechanism; the buffer mechanism is arranged at the ends of both sides of the first adjustment mechanism.
10. The compatibility device for pole-mounted switches according to claim 9, characterized in that: The length of the first support plate ranges from 1300 to 1800 mm, and is suitable for pole switches of any model and specification.