Ground moving type casting residue dust removal cover
The ground-based mobile cast residue dust collector collects smoke and dust when the ladle is dumped into cast residue, solves the problems of environmental pollution and health impact, and achieves efficient smoke purification and low-cost environmental protection effects.
Patent Information
- Application Number
- CN202422175461.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The smoke generated during the dumping and casting of residual slags pollutes the environment and affects workers' health, and the existing technology is difficult to effectively solve.
A ground mobile cast residue dust collector is designed, including a mobile dust collector vehicle assembly, dust collector body, mobile frame, drive wheel and dust removal system. The drive wheels are displaced along the walking track, smoke and dust are collected and transported to the outside of the factory for purification treatment.
Effectively capture smoke and dust from the ladle dump, reduce environmental pollution, ensure workers' health, reduce investment and maintenance costs, and meet environmental protection needs.
Smart Images

Figure CN223043657U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal covers for casting residue, and more specifically, to a ground mobile dust removal cover for casting residue. Background Art
[0002] Casting residue is a mixture of molten steel and casting residue remaining in the ladle after continuous casting or ingot casting of the molten steel in the ladle. After each pouring of the molten steel in the ladle, a certain amount of liquid casting residue always remains in the ladle, and the amount of liquid casting residue is about 30 kg / t of steel. For these casting residues, the method of using a crane to pour the residual casting residue in the ladle into a ground slag pot and then transporting the slag pot filled with casting residue to the slag yard for further treatment is mostly adopted.
[0003] Currently, with the increasingly strict environmental protection standards in the iron and steel industry, each steel mill attaches great importance to flue gas treatment and up-to-standard discharge. When the ladle is discharging slag, a large amount of flue gas and dust will inevitably be generated, and these pollutants floating in the workshop will have a serious impact on the surrounding environment. Therefore, it is necessary to develop a new type of dust removal device and method to solve these problems. Content of the Utility Model
[0004] 1. Technical problems to be solved by the utility model
[0005] Aiming at the defects and deficiencies existing in the prior art, the utility model provides a ground mobile dust removal cover for casting residue. The utility model is applied to the steelmaking continuous casting process, and by effectively capturing the smoke and dust generated when the ladle dumps the casting residue, it solves problems such as environmental pollution and impact on workers' health caused by the smoke and dust generated during the dumping of casting residue. During the process of the ladle dumping the casting residue, a large amount of smoke and dust generated is captured by the mobile dust removal cover, transported outside the workshop for purification treatment and then discharged, preventing the smoke and dust from floating in the workshop and polluting the workshop environment, thereby ensuring the physical health of workers.
[0006] 2. Technical solutions
[0007] To achieve the above object, the technical solution provided by the utility model is as follows:
[0008] A ground mobile dust removal cover for casting residue of the utility model includes a mobile dust removal cover vehicle assembly, and the mobile dust removal cover vehicle assembly includes a dust removal cover body, a mobile frame, and driving wheels;
[0009] The dust removal cover body is composed of a top cover and a lower cover body; a slag dumping port is opened on the front wall of the top cover;
[0010] The bottom of the dust removal cover body is fixed to the mobile frame, and driving wheels are arranged at intervals at the bottom of the mobile frame; a walking track is laid at the bottom of the dust removal cover body, and the dust removal cover body is displaced along the walking track through the driving wheels;
[0011] The upper part of the dust removal hood body is provided with a dust removal system, and the dust removal system includes a fixed air duct, an electric valve, a movable air duct and a bag filter.
[0012] The movable air duct is connected above the top hood, the upper end of the movable air duct is provided with a fixed air duct, an electric valve is arranged on the pipeline of the fixed air duct, and the top end of the fixed air duct is connected with a bag filter.
[0013] The bottom of the movable dust removal hood vehicle assembly is provided with a slag dumping work area, the slag dumping work area is divided into a slag dumping waiting position and a slag dumping working position, and a slag pan is placed on the ground at the slag dumping working position.
[0014] When the driving wheel drives the dust removal hood body to displace along the walking track to directly above the slag dumping working position, the movable air duct is communicated with the fixed air duct.
[0015] Furthermore, the top hood is a frustum-shaped hood body with a smaller upper part and a larger lower part, and the lower hood body is a quadrilateral hood body.
[0016] Furthermore, the top and the inner side of the dust removal hood body are both sprayed with a heat-resistant layer, and a heat-insulating plate is laid on the surface of the dust removal hood body.
[0017] Furthermore, the walking track is laid along both sides of the slag dumping work area.
[0018] Furthermore, a proximity switch for controlling the stop position is arranged on the movable dust removal hood vehicle assembly, and the dust removal system is interlocked with the movable dust removal hood vehicle assembly.
[0019] Furthermore, when the dust removal hood body walks to directly above the slag dumping working position, the movable air duct is communicated with the fixed air duct, and the dust removal system is interlocked to start to suck out the soot inside the dust removal hood body. When the dust removal hood body walks to the slag dumping waiting position, the movable air duct is disconnected from the fixed air duct, and the dust removal system is interlocked to close and stop working.
[0020] Furthermore, a quick-release type protection device is arranged at the bottom of the port of the slag dumping opening. The quick-release type protection plate includes a mounting seat, an adjusting shaft and a protection plate. The mounting seat is installed on the inner wall of the lower hood body through bolts, the front end of the mounting seat is inserted with the protection plate, and the protection plate is movably assembled with the mounting seat through the adjusting shaft.
[0021] Furthermore, a lifting device is arranged above the slag dumping work area, and the lifting device is used for lifting the ladle.
[0022] 3. Beneficial effects
[0023] Adopting the technical solution provided by the present utility model, compared with the prior art, the following beneficial effects are achieved:
[0024] The utility model is applied to the continuous casting process of steelmaking. By effectively capturing the dust generated when the molten steel ladle is tilted to pour the remaining slag, it solves the problems of environmental pollution and impact on workers' health caused by the dust generated during the pouring of the remaining slag. The walking track is laid along both sides of the slag pouring work area, and the dust removal hood body travels on the walking track on the ground. Compared with the track arranged on the elevated platform in the past, the investment is more economical;
[0025] The mobile dust removal hood vehicle assembly switches operations between the slag pouring waiting position and the slag pouring work position. The slag pan or slag pot can be directly placed on the ground without a transport vehicle, saving investment and reducing the maintenance amount. When the mobile dust removal hood vehicle assembly moves to the slag pouring work position, it can cover the slag pan to capture the dust generated by the pouring of the remaining slag of the molten steel ladle. The structure is simple, the layout is reasonable, and the operation is flexible.
[0026] The dust removal hood body is designed in the form of a top suction large-capacity space closed type, which effectively captures the dust generated by the pouring of the remaining slag of the molten steel ladle, reduces environmental pollution, improves the working environment, and meets the requirements of environmental governance in iron and steel enterprises. This mobile dust removal hood is convenient to use. During the process of pouring the remaining slag of the molten steel ladle, a large amount of generated dust is captured by the mobile dust removal hood, transported outside the workshop for purification treatment and then discharged, preventing the dust from spreading in the workshop and polluting the workshop environment, thus ensuring the physical health of workers. Description of the Drawings
[0027] Figure 1 It is the top view of the utility model;
[0028] Figure 2 It is the sectional view of the utility model;
[0029] Figure 3 It is the partial assembly drawing of the mobile dust removal hood vehicle assembly of the utility model;
[0030] Figure 4 It is the structure diagram of the mobile dust removal hood vehicle assembly of the utility model.
[0031] In the figure: 1. Mobile dust removal hood vehicle assembly; 101. Dust removal hood body; 1001. Top hood; 1002. Lower hood body; 1003. Slag pouring port; 102. Mobile frame; 103. Heat insulation plate; 104. Driving wheel; 105. Walking track; 2. Dust removal system; 201. Fixed air duct; 202. Electric valve; 203. Mobile air duct; 204. Bag filter; 3. Quick-release type protection device; 301. Mounting seat; 302. Adjusting shaft; 303. Protection plate; 4. Slag pouring work area; 401. Slag pouring waiting position; 402. Slag pouring work position; 403. Slag pan; 5. Lifting equipment. Detailed Implementation Modes
[0032] The following further describes the utility model in conjunction with the drawings and embodiments:
[0033] Example 1
[0034] From Figures 1-4 It can be seen that a ground - mobile dust - removal hood for casting slag in this embodiment includes a mobile dust - removal hood vehicle assembly 1. The mobile dust - removal hood vehicle assembly 1 includes a dust - removal hood body 101, a mobile frame 102, and drive wheels 104;
[0035] The dust - removal hood body 101 is composed of a top hood 1001 and a lower hood body 1002; a slag - pouring port 1003 is opened on the front wall of the top hood 1001; the top hood 1001 is a frustum - shaped hood body with a smaller upper part and a larger lower part, the lower hood body 1002 is a quadrilateral hood body, heat - resistant layers are sprayed on the top and inner side of the dust - removal hood body 101, and a heat - resistant plate 103 is laid on the surface of the dust - removal hood body 101;
[0036] At the bottom of the port of the slag - pouring port 1003, a quick - disassembly protection device 3 is provided. The quick - disassembly protection plate 3 includes a mounting seat 301, an adjusting shaft 302, and a protection plate 303. The mounting seat 301 is installed on the inner wall of the lower hood body 1002 by bolts. The front end of the mounting seat 301 is inserted with the protection plate 303, and the protection plate 303 is movably assembled with the mounting seat 301 through the adjusting shaft 302;
[0037] The angle of the protection plate 303 can be adjusted through the adjusting shaft 302. At the same time, the length, plate thickness, and material of the protection plate 303 can be adjusted by itself;
[0038] The quick - disassembly protection device 3 is arranged at the bottom of the port of the slag - pouring port 1003 to protect the dust - removal hood body 101 during the process of pouring casting slag. And the quick - disassembly protection device 3 can be quickly disassembled and replaced. When damaged, only the protection plate 303 needs to be replaced, which significantly reduces the maintenance cost of the overall replacement of the dust - removal hood body 101,
[0039] At the same time, during the process of smoke and dust rising, the protection plate 303 can produce a guiding effect to prevent the smoke and dust from overflowing from the slag - pouring port 1003, thereby improving the collection effect of the smoke and dust.
[0040] The bottom of the dust - removal hood body 101 is fixed to the mobile frame 102. Drive wheels 104 are arranged at intervals at the bottom of the mobile frame 102; a traveling track 105 is laid at the bottom of the dust - removal hood body 101, and the dust - removal hood body 101 is displaced along the traveling track 105 through the drive wheels 104;
[0041] An air - dust removal system 2 is arranged at the upper part of the dust - removal hood body 101. The air - dust removal system 2 includes a fixed air duct 201, an electric valve 202, a mobile air duct 203, and a bag - type dust collector 204;
[0042] The movable air duct 203 is connected above the top hood 1001. A fixed air duct 201 is provided at the upper end of the movable air duct 203. An electric valve 202 is provided on the pipeline of the fixed air duct 201. The top end of the fixed air duct 201 is connected to a bag filter 204.
[0043] At the bottom of the movable dust hood vehicle assembly 1, there is a slag dumping work area 4. Above the slag dumping work area 4, there is a lifting device 5 for lifting the ladle. The slag dumping work area 4 is divided into a slag dumping waiting position 401 and a slag dumping working position 402. A slag pan 403 is placed on the ground at the slag dumping working position 402.
[0044] The walking tracks 105 are laid along both sides of the slag dumping work area 4. When the driving wheels 104 drive the dust hood body 101 to move along the walking tracks 105 to directly above the slag dumping working position 402, the movable air duct 203 is communicated with the fixed air duct 201.
[0045] Proximity switches for controlling the stop position are provided on the movable dust hood vehicle assembly 1, and the dust removal system 2 is interlocked with the movable dust hood vehicle assembly 1.
[0046] When the dust hood body 101 walks to directly above the slag dumping working position 402, the movable air duct 203 is communicated with the fixed air duct 201, and the dust removal system 2 is interlocked and opened to suck out the smoke and dust inside the dust hood body 101. When the dust hood body 101 walks to the slag dumping waiting position 401, the movable air duct 203 is disconnected from the fixed air duct 201, and the dust removal system 2 is interlocked and closed to stop working.
[0047] A method for a ground movable casting residue dust hood, the steps of which are as follows:
[0048] Step 1: Place the slag pan 403 at the slag dumping working position 402.
[0049] Step 2: The dust hood body 101 moves along the walking tracks 105 to directly above the slag dumping working position 402.
[0050] Step 3: Use the lifting device 5 to lift the ladle after pouring from the ladle turret.
[0051] Step 4: Start the bag filter 204, and the electric valve 202 is interlocked and opened. Pour the remaining slag in the ladle into the slag pan 403 through the lifting device 5. The dust hood body 101 captures the smoke and dust generated by the pouring of the ladle remaining slag. Under the negative pressure suction of the bag filter 204, the smoke and dust are transported to the outside of the workshop through the dust hood body 101, the movable air duct 203, the fixed air duct 201 and the bag filter 204.
[0052] Step 5: After the pouring of the ladle remaining slag is completed, the lifting device 5 lifts the ladle away.
[0053] Step 6: The bag filter 204 is closed, and the electric valve 202 is interlocked and closed. The dust removal hood body 101 travels above the slag dumping waiting position 401, and the slag pan 403 is lifted and transported.
[0054] The utility model is applied to the steelmaking continuous casting process. By effectively capturing the smoke and dust generated when the ladle dumps the remaining slag, it solves the problems of environmental pollution and impact on workers' health caused by the smoke and dust generated during the dumping of the remaining slag.
[0055] The walking track 105 is laid along both sides of the slag dumping working area 4. The dust removal hood body 101 travels on the walking track 105 on the ground. Compared with the track arranged on the elevated platform in the past, the investment is more economical.
[0056] The slag pan 403 or the slag pot can be directly placed on the ground without a transport vehicle, saving investment and reducing the maintenance amount.
[0057] The mobile dust removal hood vehicle assembly 1 switches operations between the slag dumping waiting position 401 and the slag dumping working position 402. The slag pan 403 is placed on the ground at the slag dumping working position 402. When the mobile dust removal hood vehicle assembly 1 moves to the slag dumping working position 402, it can cover the slag pan 403 to capture the smoke and dust generated by the dumping of the remaining slag of the ladle. The structure is simple, the layout is reasonable, and the operation is flexible.
[0058] The dust removal hood body 101 is designed in the form of a top suction large-capacity space closed type, effectively capturing the smoke and dust generated by the dumping of the remaining slag of the ladle, reducing environmental pollution, improving the working environment, and meeting the environmental governance requirements of iron and steel enterprises. This mobile dust removal hood is convenient to use, has a low operating cost, and is pollution-free.
[0059] During the process of the ladle dumping the remaining slag, a large amount of smoke and dust generated is captured by the mobile dust removal hood, transported outside the workshop for purification treatment and then discharged, preventing the smoke and dust from spreading in the workshop and polluting the workshop environment, thus ensuring the physical health of workers.
[0060] The above schematically describes the utility model and its implementation manner. This description is not restrictive. What is shown in the drawings is only one of the implementation manners of the utility model, and the actual structure is not limited to this. Therefore, if those of ordinary skill in the art are inspired by it and design similar structural manners and embodiments without creative efforts without departing from the creative purpose of the utility model, they shall fall within the protection scope of the utility model.
Claims
1. A ground-mounted mobile casting slag dust removal hood, comprising a mobile dust removal hood vehicle assembly (1), characterized in that: The mobile dust hood vehicle assembly (1) comprises a dust hood body (101), a mobile frame (102), and a driving wheel (104); The dust removal cover body (101) is composed of a top cover (1001) and a lower cover body (1002); a slag discharge port (1003) is provided on the front wall of the top cover (1001); The bottom of the dust removal hood (101) is fixed to the movable frame (102), and a driving wheel (104) is arranged at intervals on the bottom of the movable frame (102); a walking track (105) is laid on the bottom of the dust removal hood (101), and the dust removal hood (101) is displaced along the walking track (105) by the driving wheel (104); A dust removal system (2) is arranged on the upper part of the dust removal cover (101), and the dust removal system (2) comprises a fixed air duct (201), an electric valve (202), a movable air duct (203) and a bag dust collector (204); The movable air duct (203) is connected above the top cover (1001), a fixed air duct (201) is arranged at the upper end of the movable air duct (203), an electric valve (202) is arranged on the pipeline of the fixed air duct (201), and a bag dust collector (204) is connected to the top end of the fixed air duct (201); A slag dumping work area (4) is provided at the bottom of the mobile dust removal hood vehicle assembly (1), and the slag dumping work area (4) is divided into a slag dumping waiting position (401) and a slag dumping work position (402), and a slag pan (403) is placed on the ground of the slag dumping work position (402); When the driving wheel (104) drives the dust removal hood (101) to move along the walking track (105) to the position directly above the slag dumping working position (402), the movable air duct (203) is connected to the fixed air duct (201).
2. The ground movable casting slag dust removal hood according to claim 1, characterized in that: The top cover (1001) is a quadrangular pyramid cover body that is smaller at the top and larger at the bottom, and the lower cover body (1002) is a quadrilateral cover body.
3. The ground movable casting slag dust removal hood according to claim 2, characterized in that: The top and inner side of the dust removal hood (101) are sprayed with a heat-resistant layer, and the surface of the dust removal hood (101) is paved with a heat-proof plate (103).
4. The ground movable casting slag dust removal hood according to claim 3 is characterized in that: The walking track (105) is laid along both sides of the slag dumping work area (4).
5. The ground movable casting slag dust removal hood according to claim 4, characterized in that: The mobile dust hood vehicle assembly (1) is provided with a proximity switch for controlling the stop position, and the dust removal system (2) is interlocked with the mobile dust hood vehicle assembly (1).
6. The ground movable casting slag dust removal hood according to claim 5, characterized in that: When the dust removal hood (101) moves to the position directly above the slag dumping working position (402), the movable air duct (203) is connected to the fixed air duct (201), and the dust removal system (2) is interlocked and opened to suck out the smoke and dust inside the dust removal hood (101); when the dust removal hood (101) moves to the slag dumping waiting position (401), the movable air duct (203) is disconnected from the fixed air duct (201), and the dust removal system (2) is interlocked and closed to stop working.
7. The ground movable casting slag dust removal hood according to claim 6, characterized in that: A quick-release protection device (3) is provided at the bottom of the port of the slag pouring port (1003), and the quick-release protection device (3) comprises a mounting seat (301), an adjusting shaft (302), and a protection plate (303). The mounting seat (301) is mounted on the inner wall of the lower cover (1002) by means of bolts, and the protection plate (303) is inserted at the front end of the mounting seat (301), and the protection plate (303) is movably assembled with the mounting seat (301) by means of the adjusting shaft (302).
8. The ground movable casting slag dust removal hood according to claim 7, characterized in that: A lifting device (5) is arranged above the slag dumping work area (4), and the lifting device (5) is used for lifting the ladle.